CN202048562U - Improved water supply system of electric-furnace exhaust heat boiler - Google Patents
Improved water supply system of electric-furnace exhaust heat boiler Download PDFInfo
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- CN202048562U CN202048562U CN2011200365337U CN201120036533U CN202048562U CN 202048562 U CN202048562 U CN 202048562U CN 2011200365337 U CN2011200365337 U CN 2011200365337U CN 201120036533 U CN201120036533 U CN 201120036533U CN 202048562 U CN202048562 U CN 202048562U
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- water
- deaerator
- economizer
- preheater
- pump
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
本实用新型公开了一种改进的电炉余热锅炉供水系统,包括省煤器、预热器、汽包、除氧器、泵组以及软水箱,软水箱的出水管依次通过软水泵组以及电动阀与除氧器进水口相连,除氧器的出水管依次通过前置泵组、给水泵组、电动阀、预热器、省煤器、止回阀与汽包相连,在止回阀与省煤器之间的水管上连接着一根装有电动阀的旁通管,旁通管的另一端与除氧器进水口相连。本实用新型前置泵、给水泵一直工作,预热器、省煤器在高温冶炼过程处于连续供水状态,提高了预热器、省煤器使用寿命,保证设备正常运行;除氧效果好,避免前置泵、给水泵频繁启动,提高电机和水泵的使用寿命;改进后靠内循环吸收烟气余热加热,废除蒸汽加热管路,进一步降低了烟气温度。
The utility model discloses an improved electric furnace waste heat boiler water supply system, which comprises an economizer, a preheater, a steam drum, a deaerator, a pump group and a soft water tank, and the outlet pipe of the soft water tank passes through the soft water pump group and the electric valve in sequence It is connected to the water inlet of the deaerator, and the outlet pipe of the deaerator is connected to the steam drum through the front pump group, the feed water pump group, the electric valve, the preheater, the economizer, and the check valve. A bypass pipe equipped with an electric valve is connected to the water pipe between the coal burners, and the other end of the bypass pipe is connected to the water inlet of the deaerator. The front pump and feed water pump of the utility model are always working, and the preheater and the economizer are in a continuous water supply state during the high-temperature smelting process, which improves the service life of the preheater and the economizer, and ensures the normal operation of the equipment; the deoxygenation effect is good, Avoid frequent start-up of the pre-pump and feed water pump, and increase the service life of the motor and water pump; after improvement, the internal circulation absorbs the waste heat of the flue gas for heating, and the steam heating pipeline is abolished, further reducing the temperature of the flue gas.
Description
技术领域 technical field
本实用新型涉及一种改进的电炉余热锅炉供水系统。 The utility model relates to an improved electric furnace waste heat boiler water supply system.
背景技术 Background technique
电炉余热锅炉系统主要功能是回收电炉烟气余热并产生饱和蒸汽外供,能够高效冷却高温烟气,同时又充分将烟气余热转换为蒸汽,变废为宝,循环利用。该系统由供水系统、热管蒸汽发生器、蓄热器三部分组成。其中供水系统是余热锅炉的重要组成部分。1、软化水加热部分由一台软化水箱、两台软水泵、一组软水预热器、一台热力除氧器组成。主要功能是预热软水,为系统制备除氧水。如除氧器水位低,电动阀同时打开,软化水箱中的水由软水泵打入软水预热器,经预热器、汽包蒸汽加热后进入热力除氧器除氧后备用。如除氧器水位高,软水泵停止工作。电动阀关闭;2、给水加热部分由两台给水泵、两台前置泵、一组卧式省煤器及汽包组成。主要功能是加热给水,向汽包补水保证液位为定值。汽包水位低时,电动阀打开,除氧器中的水经前置泵、给水泵依次打入省煤器吸收烟气余热并加热最终进入汽包,完成汽包补水。给水泵采用变频控制,与电动阀共同控制给水流量。汽包水位正常时前置泵、给水泵停止工作,电动阀关闭。 The main function of the electric furnace waste heat boiler system is to recover the waste heat of the electric furnace flue gas and generate saturated steam for external supply, which can efficiently cool the high-temperature flue gas, and at the same time fully convert the waste heat of the flue gas into steam, turning waste into treasure and recycling. The system consists of three parts: water supply system, heat pipe steam generator and heat accumulator. The water supply system is an important part of the waste heat boiler. 1. The softened water heating part is composed of a softened water tank, two softened water pumps, a set of softened water preheaters and a thermal deaerator. The main function is to preheat soft water and prepare deoxygenated water for the system. If the water level of the deaerator is low, the electric valve is opened at the same time, and the water in the softened water tank is pumped into the soft water preheater by the soft water pump, and after being heated by the preheater and steam drum, it enters the thermal deaerator for deoxygenation and is ready for use. If the water level of the deaerator is high, the soft water pump stops working. The electric valve is closed; 2. The feed water heating part is composed of two feed water pumps, two front pumps, a set of horizontal economizers and steam drums. The main function is to heat the feed water and replenish water to the steam drum to ensure that the liquid level is a constant value. When the water level of the steam drum is low, the electric valve is opened, and the water in the deaerator is pumped into the economizer through the front pump and the feed water pump in turn to absorb the waste heat of the flue gas, heat it, and finally enter the steam drum to complete the water replenishment of the steam drum. The feed water pump adopts frequency conversion control, and jointly controls the feed water flow with the electric valve. When the water level of the steam drum is normal, the front pump and feed water pump stop working, and the electric valve is closed.
设备运转过程中存在三个主要的缺陷:1、电炉冶炼过程中,除氧器水位正常时,软水泵不工作,预热器处于缺水干烧状态;汽包水位正常时,前置泵、给水泵不工作,省煤器处于缺水干烧状态,严重引响预热器、省煤器使用寿命(此前每半年就要更换一次);2、因软水加热不连续,除氧头温度小于95℃,达不到除氧效果(除氧头温度≥104℃才能除氧);3、前置泵、给水泵内介质温度较高,开启频繁,事故率较高。 There are three main defects in the operation of the equipment: 1. During the smelting process of the electric furnace, when the water level of the deaerator is normal, the soft water pump does not work, and the preheater is in a state of water shortage and dry burning; when the water level of the steam drum is normal, the front pump, The feed water pump is not working, and the economizer is in a state of water shortage and dry burning, which seriously affects the service life of the preheater and economizer (it needs to be replaced every six months before); 2. Due to discontinuous heating of soft water, the temperature of the oxygen removal head is less than 95°C, the oxygen removal effect cannot be achieved (the oxygen removal head temperature must be ≥104°C to remove oxygen); 3. The medium temperature in the front pump and the feed water pump is high, and the opening is frequent, and the accident rate is high.
发明内容 Contents of the invention
本实用新型的目的在于提供一种改进的电炉余热锅炉供水系统,其结构简单合理,能够有效地消除现有供水系统所存在的三个主要缺陷,确保生产正常进行。 The purpose of this utility model is to provide an improved electric furnace waste heat boiler water supply system, which has a simple and reasonable structure, can effectively eliminate three main defects in the existing water supply system, and ensure normal production.
本实用新型的目的是这样实现的,一种改进的电炉余热锅炉供水系统,包括省煤器、预热器、汽包、除氧器、泵组以及软水箱,软水箱的出水管依次通过软水泵组以及电动阀与除氧器进水口相连,除氧器的出水管依次通过前置泵组、给水泵组、电动阀、预热器、省煤器、止回阀与汽包相连,在止回阀与省煤器之间的水管上连接着一根装有电动阀的旁通管,旁通管的另一端与除氧器进水口相连。 The purpose of this utility model is achieved in this way. An improved electric furnace waste heat boiler water supply system includes an economizer, a preheater, a steam drum, a deaerator, a pump unit, and a soft water tank. The water pump group and the electric valve are connected to the water inlet of the deaerator, and the outlet pipe of the deaerator is connected to the steam drum through the front pump group, the feed water pump group, the electric valve, the preheater, the economizer, and the check valve in sequence. A bypass pipe equipped with an electric valve is connected to the water pipe between the check valve and the economizer, and the other end of the bypass pipe is connected to the water inlet of the deaerator.
本实用新型前置泵、给水泵一直工作,预热器、省煤器在高温冶炼过程处于连续供水状态,提高了预热器、省煤器使用寿命,保证设备正常运行;改造后除氧器中的水一直处于循环加热状态,除氧头温度大于104℃,达到除氧效果,避免对汽包、蒸发器及其管路的氧腐蚀;避免前置泵、给水泵频繁启动,提高电机和水泵的使用寿命;改进后靠内循环吸收烟气余热加热,废除蒸汽加热管路,节约能源,进一步降低了烟气温度。 The front pump and feed water pump of the utility model are always working, and the preheater and the economizer are in a continuous water supply state during the high-temperature smelting process, which improves the service life of the preheater and the economizer and ensures the normal operation of the equipment; after the transformation, the deaerator The water in the tank is always in a state of circulating heating, and the temperature of the oxygen removal head is greater than 104°C to achieve the effect of oxygen removal and avoid oxygen corrosion to the steam drum, evaporator and its pipeline; avoid frequent start-up of the pre-pump and feed water pump, and improve the motor and The service life of the water pump; after improvement, the internal circulation absorbs the waste heat of the flue gas to heat, abolishes the steam heating pipeline, saves energy, and further reduces the temperature of the flue gas.
附图说明 Description of drawings
下面将结合附图对本实用新型作进一步详细的说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings.
图1为本实用新型的连接结构示意图。 Fig. 1 is a schematic diagram of the connection structure of the present invention.
具体实施方式 Detailed ways
一种改进的电炉余热锅炉供水系统,如图1所示,包括省煤器2、预热器3、汽包1、除氧器9、泵组以及软水箱6,软水箱6的出水管依次通过软水泵组7以及电动阀8与除氧器9进水口相连。除氧器9的出水管依次通过前置泵组10、给水泵组5、电动阀4、预热器3、省煤器2、止回阀与汽包1相连,在止回阀与省煤器2之间的水管上连接着一根装有电动阀11的旁通管,旁通管的另一端与除氧器9进水口相连。 An improved electric furnace waste heat boiler water supply system, as shown in Figure 1, includes an economizer 2, a preheater 3, a steam drum 1, a deaerator 9, a pump unit, and a soft water tank 6, and the outlet pipes of the soft water tank 6 are sequentially It is connected with the water inlet of the deaerator 9 through the soft water pump group 7 and the electric valve 8 . The outlet pipe of the deaerator 9 is connected to the steam drum 1 through the pre-pump group 10, the feed water pump group 5, the electric valve 4, the preheater 3, the economizer 2, and the check valve. A bypass pipe equipped with an electric valve 11 is connected to the water pipe between the devices 2, and the other end of the bypass pipe links to each other with the deaerator 9 water inlets.
本实用新型改进的目的是为了满足生产的需求的情况下,提高预热器、省煤器使用寿命,提高除氧头温度,达到除氧效果。通过将预热器3与省煤器2串联到一起,软化水箱6中的软水由软水泵7不加热直接打入热力除氧器9除氧后备用,汽包1与除氧器9之间原来的蒸汽加热管路拆除;省煤器2、汽包1之间的上水管路与除氧器9之间加装一路旁通管路。电炉正常冶炼过程中,前置泵10、给水泵5一直运转,给汽包1上水时,电动阀11关闭,除氧器9中的水经前置泵10、给水泵5依次打入预热器3、省煤器2吸收烟气余热并加热最终进入汽包1,完成汽包补水。水位正常不需补水时,电动阀11打开,除氧水经旁路回至除氧器9,实现内循环加热。 The purpose of the improvement of the utility model is to improve the service life of the preheater and the economizer, increase the temperature of the oxygen removal head, and achieve the oxygen removal effect under the condition of meeting the production demand. By connecting the preheater 3 and the economizer 2 in series, the softened water in the softened water tank 6 is pumped directly into the thermal deaerator 9 without heating by the softened water pump 7 and then used for standby after deaeration, between the steam drum 1 and the deaerator 9 The original steam heating pipeline is removed; a bypass pipeline is installed between the water supply pipeline between the economizer 2 and the steam drum 1 and the deaerator 9. During the normal smelting process of the electric furnace, the front pump 10 and the feed water pump 5 are always running. The heater 3 and the economizer 2 absorb the waste heat of the flue gas and heat it and finally enter the steam drum 1 to complete the water replenishment of the steam drum. When the water level is normal and does not need to replenish water, the electric valve 11 is opened, and the deoxygenated water is returned to the deaerator 9 through a bypass to realize internal circulation heating.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200365337U CN202048562U (en) | 2011-02-11 | 2011-02-11 | Improved water supply system of electric-furnace exhaust heat boiler |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011200365337U CN202048562U (en) | 2011-02-11 | 2011-02-11 | Improved water supply system of electric-furnace exhaust heat boiler |
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| CN2011200365337U Expired - Fee Related CN202048562U (en) | 2011-02-11 | 2011-02-11 | Improved water supply system of electric-furnace exhaust heat boiler |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103542399A (en) * | 2013-10-28 | 2014-01-29 | 中国能源建设集团广东省电力设计研究院 | Boiler feed water system and feed water adjusting method thereof |
| CN108458331A (en) * | 2018-04-04 | 2018-08-28 | 北京京诚科林环保科技有限公司 | Waste heat boiler water supply large circulation system and anti-freezing method thereof |
| CN110906311A (en) * | 2019-12-11 | 2020-03-24 | 河南中烟工业有限责任公司 | Boiler water charging system |
| CN111120993A (en) * | 2018-10-31 | 2020-05-08 | 上海东冠纸业有限公司 | Water supply backflow system of deaerator |
| CN111271703A (en) * | 2020-03-19 | 2020-06-12 | 台州市德长环保有限公司 | Heating and deoxidizing device and method for waste heat boiler without power generation solid waste incineration system |
| CN112682774A (en) * | 2021-01-28 | 2021-04-20 | 广西国旭林业发展集团股份有限公司 | Improved system of boiler water supply and oxygen removal process |
| CN112985139A (en) * | 2021-02-25 | 2021-06-18 | 中国重型机械研究院股份公司 | Molten salt constant temperature system and use method thereof |
| CN115183217A (en) * | 2022-06-28 | 2022-10-14 | 中国核电工程有限公司 | Renewable steam generator water source treatment system |
| CN115307124A (en) * | 2022-07-11 | 2022-11-08 | 江苏索普新材料科技有限公司 | Safe parking method of sulfur acid production system in power-off state |
-
2011
- 2011-02-11 CN CN2011200365337U patent/CN202048562U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103542399A (en) * | 2013-10-28 | 2014-01-29 | 中国能源建设集团广东省电力设计研究院 | Boiler feed water system and feed water adjusting method thereof |
| CN103542399B (en) * | 2013-10-28 | 2015-05-27 | 中国能源建设集团广东省电力设计研究院有限公司 | Boiler feed water system and feed water adjusting method thereof |
| CN108458331A (en) * | 2018-04-04 | 2018-08-28 | 北京京诚科林环保科技有限公司 | Waste heat boiler water supply large circulation system and anti-freezing method thereof |
| CN108458331B (en) * | 2018-04-04 | 2023-09-08 | 北京京诚科林环保科技有限公司 | A large water circulation system for waste heat boiler and its antifreeze method |
| CN111120993A (en) * | 2018-10-31 | 2020-05-08 | 上海东冠纸业有限公司 | Water supply backflow system of deaerator |
| CN110906311A (en) * | 2019-12-11 | 2020-03-24 | 河南中烟工业有限责任公司 | Boiler water charging system |
| CN111271703A (en) * | 2020-03-19 | 2020-06-12 | 台州市德长环保有限公司 | Heating and deoxidizing device and method for waste heat boiler without power generation solid waste incineration system |
| CN112682774A (en) * | 2021-01-28 | 2021-04-20 | 广西国旭林业发展集团股份有限公司 | Improved system of boiler water supply and oxygen removal process |
| CN112985139A (en) * | 2021-02-25 | 2021-06-18 | 中国重型机械研究院股份公司 | Molten salt constant temperature system and use method thereof |
| CN112985139B (en) * | 2021-02-25 | 2022-04-29 | 中国重型机械研究院股份公司 | Molten salt constant temperature system and use method thereof |
| CN115183217A (en) * | 2022-06-28 | 2022-10-14 | 中国核电工程有限公司 | Renewable steam generator water source treatment system |
| CN115307124A (en) * | 2022-07-11 | 2022-11-08 | 江苏索普新材料科技有限公司 | Safe parking method of sulfur acid production system in power-off state |
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Granted publication date: 20111123 Termination date: 20130211 |