CN202046752U - Semi-rigid flexible pipe winder - Google Patents

Semi-rigid flexible pipe winder Download PDF

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Publication number
CN202046752U
CN202046752U CN2010206891685U CN201020689168U CN202046752U CN 202046752 U CN202046752 U CN 202046752U CN 2010206891685 U CN2010206891685 U CN 2010206891685U CN 201020689168 U CN201020689168 U CN 201020689168U CN 202046752 U CN202046752 U CN 202046752U
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CN
China
Prior art keywords
flexible pipe
semi
rigid flexible
centering
wrapping machine
Prior art date
Application number
CN2010206891685U
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Chinese (zh)
Inventor
杨敏
王俊石
高继强
房均德
Original Assignee
软控股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 软控股份有限公司 filed Critical 软控股份有限公司
Priority to CN2010206891685U priority Critical patent/CN202046752U/en
Application granted granted Critical
Publication of CN202046752U publication Critical patent/CN202046752U/en

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Abstract

The utility model provides a semi-rigid flexible pipe winder. The semi-rigid flexible pipe winder realizes automatic online coiling, winding, binding and uncoiling by adopting a double station operation method as well as configuring and operating crimping machines for tubes having different diameters and in different specifications. The operation needs no human intervention and assist, thus, the integral producing efficiency of tubes is improved. The semi-rigid flexible pipe winder includes a horizontal slide rail disposed on the ground, a mechanical hand used to pick up winded members; a walking deck arranged on the horizontal slide rail to support the mechanical hand; a winding device connecting onto the horizontal slide rail in a sliding manner for winding flexible tubes; and a pressing device installed on the walking platform to press the flexible tubes down in a winding process.

Description

Semi-rigid flexible pipe wrapping machine

Technical field

The utility model is to make correspondence at the complete machine structure of flexible pipe wrapping machine to improve, and belongs to rubber manufacturing and mass transport field.

Background technology

Rubber tube manufacturing at home and abroad is wound in the coil pipe state for making things convenient for the finished product packing to need to be the semi-rigid flexible pipe with transportation, to save storage and packaging space at present.Usually this type of pipe material product manufacturing line is used for flexible pipe and batches with the degree of automation of baling equipment lower.

Mainly exist following many shortcomings:

Adopt artificial the winding with unloading volume to cause production efficiency on the low side, workload is bigger during winding, also will overcome flexible pipe weight and friction drag when unloading volume, can't realize mechanical operation and automation control with unloading equipment;

Adopt artificial or semi-automatic crimping device also easily to cause the multi-turn flexible pipe to occur intersecting and misplace, and be unfavorable for the compression packing occupation space;

When adopting robot device to carry out the workpiece transportation, still need adopt artificial assisting to unload volume and put into packing chest, thereby cause production efficiency on the low side.The coil diameter and the weight of existing tubing processing are all bigger, and workload is bigger for the site operation personnel, lack the interface with tubing processing process automation equipment;

In view of this, the special present patent application that proposes.

The utility model content

The utility model provides a kind of semi-rigid flexible pipe wrapping machine, its design goal is to solve the problem of above-mentioned prior art existence and takes the double operating mode, crimping machine by configuration operation different tube diameters and specification tubing, to realize the on-line Full volume operation of batching, twine, bundle and unload, need not manual intervention with auxiliary, improve whole tubing production efficiency.

Another design goal is, improves right alignment that flexible pipe twines, avoids intersecting dislocation to save packaging space, to improve maximum and unload volume weight effectively.

Design goal also is, a kind of packing chest centering detent mechanism is provided, and is unloaded the input action overall process of volume workpiece with standard.

For realizing above-mentioned design goal, described semi-rigid flexible pipe wrapping machine mainly includes:

Be arranged at ground-surface horizontal slide rail;

Manipulator is used to pick up the workpiece that curls and finish;

Travelling platform is arranged at the horizontal slide rail top to be used for the supported mechanical hand;

The difference with the prior art part is that wrapping machine also includes with lower device,

Crimping device is slidably connected to horizontal slide rail with the flexible pipe that curls thereon by support;

The wooden wheel crimping machine is slidably connected to horizontal slide rail with the flexible pipe that curls thereon;

The writing that surpasses all the others device is installed on travelling platform to push down the flexible pipe in the curly course downwards.

As above-mentioned basic scheme feature, crimping device is used to twine caliber and the less flexible pipe of specification, the wooden wheel crimping machine is used to twine caliber and the bigger flexible pipe of specification, crimping device and wooden wheel crimping machine can move to curling station respectively by horizontal slide rail, then return to initial station individually and be independent of each other when not twining flexible pipe.

After the writing that surpasses all the others device is used to twine flexible pipe and finishes, push down flexible pipe with by manually bundling by pressure roller downwards.

After flexible pipe is finished the operation of curling, can under the driving of three Fus, unload volume by manipulator, workpiece is overturn downwards and drop in the packing chest, whole pickup process need not manual intervention with auxiliary.

Improvement project at crimping device is, described crimping device, support (20) are provided with a horizontal bonded assembly main shaft, and cover in is set coaxially in the inside of main shaft, and the end of main shaft and interior cover is connected different transmission devices separately;

Be arranged with several radius arms in main shaft periphery, connect a telescopic boom that is used for radially twining flexible pipe at the sidepiece of each radius arm by a slide mechanism, all slide mechanisms are connected to interior cover;

All telescopic booms be in same vertical circumference, the symmetry distribution.

For improving the synchronism that several telescopic booms move radially, be at the improvement project of described slide mechanism:

Slide mechanism includes and is arranged on the leading screw radius arm sidepiece, that connect interior cover, and telescopic boom is connected with a joggle in the slide block of leading screw.

Above-mentioned telescopic boom slide mechanism, cover rotation in the reducing motor by interior cover driving system drives, the slide block that interior cover in-to-in screw synchronously drives on the leading screw radially moves, thereby makes the synchronously flexible or expansion of telescopic boom.

Be in the tensioner state during telescopic boom expansion, to be used for twining and batching flexible pipe.

Telescopic boom is in the stagnant state of pine when flexible, unload winding and the good flexible pipe of binding to be used for mechanism's hand from telescopic boom.

For controlling flexible pipe rolled state and width exactly, can on telescopic boom, be provided with interior side shield, outer side shield vertically, promptly interior side shield and outside the flexible pipe that curls in the limited range between the side shield.

For realizing that successfully flexible pipe unloads volume, can telescopic boom and outside a rotating shaft is set between the side shield, rotating shaft connects a cylinder that is used to drive the vertical rotation of outer side shield.

When manipulator unloads the volume flexible pipe, the vertical rotation by air cylinder driven of outer side shield can be can be used for limiting the curling range boundary of flexible pipe when vertical holding up, when opening horizontal, can be used for eliminating the obstruction of unloading on the volume direction.

Improvement project at manipulator is, described manipulator includes,

Removal mechanism includes to drive and refers to type gripper radial shrinkage or the expansion pickup hydraulic actuating cylinder with picking up work piece;

Vertical traveling gear is used to follow away the vertical driving removal mechanism of flat-bed and moves back and forth;

Horizontal running mechanism is used to connect vertical traveling gear and drives it and follows away the platform horizontal direction and move back and forth.

The difference with the prior art part is, also includes,

Centering body, the below that is arranged at travelling platform has the centering push arm that at least one pair of can move in opposite directions so that the workpiece packing chest is pushed into assigned address;

The upset hydraulic efficiency gear, be used to drive removal mechanism along vertical upset so that workpiece is dropped into packing chest downwards.

Be the accuracy of positioning of raising centering body and the synchronism of 2 centering push arms running fix, the innovative approach that can take is, described centering body has a centering and drives cylinder, the output shaft that centering drives cylinder connects a centering push arm, and 2 centering push arms are connected with tooth bar by one group of gear.

Drive centering under the situation of one of them centering push arm of air cylinder driven, another centering push arm keeps relatively same moved further by the transmission of wheel and rack.

Implement the alerting ability of upset for improving removal mechanism, the rear end of described removal mechanism is located in vertical traveling gear.The upset hydraulic efficiency gear has a upset and drives hydraulic actuating cylinder, and the cylinder body that upset drives hydraulic actuating cylinder is fixed in vertical traveling gear, and the output shaft that upset drives hydraulic actuating cylinder is connected in removal mechanism.

Improvement project at the writing that surpasses all the others device is that the writing that surpasses all the others device includes by driving cylinder along vertical reciprocating many group pressure rollers.

In sum, the semi-rigid flexible pipe wrapping machine of the utility model has following advantage and beneficial effect:

1, possesses the double operation mode, can be respectively carry out crimp operation at the tubing of different tube diameters and specification.

2, realize the on-line Full volume operation of batching, twine, bundle and unload, need not manual intervention, improve whole tubing production efficiency with auxiliary.

3, effectively solve the problems such as integral production inefficiency that cause because of manual or semi-automatic operation, reduce site operation personnel's work load.

4, can improve right alignment that flexible pipe twines, avoid intersecting dislocation to save packaging space effectively.

5,, realize that the Robot actions terminal along level, vertical moving and upset downwards, solves major diameter, the manually-operated work load of large heavy workpiece by three servo drive systems.

6, realize the directed accurate centering of throwing in of workpiece, avoid intersecting dislocation effectively to save packaging space.

Description of drawings

Now the utility model is described further in conjunction with following accompanying drawing.

Fig. 1 is the scheme drawing of described semi-rigid flexible pipe wrapping machine;

Fig. 2 is the side schematic view of Fig. 1;

Fig. 3 is the structural representation of described crimping device;

Fig. 4 is the axial scheme drawing of Fig. 3;

Fig. 5 is the structural representation of described manipulator;

Fig. 6 is the front schematic view of Fig. 5;

Fig. 7 is bowing to scheme drawing of Fig. 5;

Extremely shown in Figure 7 as Fig. 1, travelling platform 1, crimping device 2, manipulator 3, wooden wheel crimping machine 4, writing that surpasses all the others device 5, horizontal slide rail 6;

Support 20, main shaft 21, interior cover 211, radius arm 22, leading screw 23, slide block 24, interior side shield 25, outer side shield 26, rotating shaft 27, cylinder 28;

Removal mechanism 30 refers to type gripper 301, pickup hydraulic actuating cylinder 302, and vertical traveling gear 31, horizontal running mechanism 32, centering body 33, centering push arm 331, centering drives cylinder 332, gear and tooth bar 333, upset drives hydraulic actuating cylinder 34;

Drive cylinder 51, pressure roller 52.

The specific embodiment

Embodiment 1, and as depicted in figs. 1 and 2, described semi-rigid flexible pipe wrapping machine mainly includes,

Be arranged at ground-surface horizontal slide rail 6;

Be used to pick up the manipulator 3 of the curling workpiece that finishes;

The travelling platform 1 that is used for supported mechanical hand 3, it is arranged at horizontal slide rail 6 tops;

Be used for the crimping device 2 of curling flexible pipe thereon, it is slidably connected to horizontal slide rail 6 by support 20;

Be used for pushing down the writing that surpasses all the others device 5 of the flexible pipe of curly course downwards, it is installed on travelling platform 1 and includes by driving cylinder 51 along vertical reciprocating many group pressure rollers 52;

Be used for the wooden wheel crimping machine 4 of curling flexible pipe thereon, it is slidingly connected to horizontal slide rail 6.Wooden wheel crimping machine 4

Have a pair of left and right curling frame, on support body, be furnished with the upper and lower lifting of control near switch, by the driven by motor belt, batch main axis rotation to curl tubing.

As shown in Figure 3 and Figure 4, described crimping device 2 is slidingly connected on the horizontal slide rail 6 of flexible pipe wrapping machine by support 20.Wherein,

Support 20 is provided with a horizontal bonded assembly main shaft 21, and cover 211 in is set coaxially in the inside of main shaft 21, and the end of main shaft 21 and interior cover 211 is connected different transmission devices separately.

Be arranged with 6 radius arms 22 in main shaft 21 peripheries, side shield 25, outer side shield 26 on telescopic boom 22, being provided with vertically.Telescopic boom 22 and outside a rotating shaft 27 is set between the side shield 26, rotating shaft 27 connects a cylinder 28 that is used to drive outer side shield 26 vertical rotations.

Connect a telescopic boom 22 that is used for radially twining flexible pipe, cover 211 in all slide mechanisms are connected at the sidepiece of each radius arm 22 by a slide mechanism.

6 telescopic booms 22 are and are in distribution same vertical circumference, symmetry, and promptly the space is 60 °.

Slide mechanism includes and is arranged on leading screw 23 radius arm 22 sidepieces, that connect interior cover 211, and telescopic boom 22 is connected with a joggle in the slide block 24 of leading screw 23.

To shown in Figure 7, described manipulator 3 is slidingly connected to the travelling platform 1 of flexible pipe wrapping machine as Fig. 5, and travelling platform 1 fixes on the ground to realize the firm support of entire equipment by expansion bolt.

The manipulator of flexible pipe wrapping machine mainly includes removal mechanism 30, vertical traveling gear 31, horizontal running mechanism 32, centering body 33 and upset hydraulic efficiency gear.

Wherein, removal mechanism 30 has to drive and refers to type gripper 301 radial shrinkage or the expansion pickup hydraulic actuating cylinder 302 with picking up work piece, and the rear end of removal mechanism 30 is located in vertical traveling gear 31;

Vertical traveling gear 31, the vertical driving removal mechanism 30 that is used to follow away platform 1 moves back and forth;

Horizontal running mechanism 32 is used to connect vertical traveling gear 31 and drives its horizontal direction that follows away platform 1 and moves back and forth;

Centering body 33, the below that is arranged at travelling platform 1 is to be pushed into assigned address with the workpiece packing chest, have a pair of centering push arm 331 that can move in opposite directions, 331,2 centering push arms 331 of an output shaft centering push arm of connection that centering drives cylinder 332 are connected with tooth bar 333 by one group of gear;

The upset hydraulic efficiency gear be used to drive removal mechanism 30 along vertical upset so that workpiece is dropped into packing chest downwards, cylinder body that its upset drives hydraulic actuating cylinder 34 is fixed in vertical traveling gear 31, the output shaft that upset drives hydraulic actuating cylinder 34 is connected in removal mechanism 30.

Claims (9)

1. a semi-rigid flexible pipe wrapping machine includes and is arranged at ground-surface horizontal slide rail (6),
Manipulator (3) is used to pick up the workpiece that curls and finish;
Travelling platform (1) is arranged at horizontal slide rail (6) top being used for supported mechanical hand (3),
It is characterized in that: described wrapping machine also includes,
Crimping device (2) is slidably connected to horizontal slide rail (6) with the flexible pipe that curls thereon by support (20);
Wooden wheel crimping machine (4) is slidably connected to horizontal slide rail (6) with the flexible pipe that curls thereon;
Writing that surpasses all the others device (5) is installed on travelling platform (1) to push down the flexible pipe in the curly course downwards.
2. semi-rigid flexible pipe wrapping machine according to claim 1, it is characterized in that: described crimping device (2), support (20) is provided with a horizontal bonded assembly main shaft (21), in the inside of main shaft (21) cover (211) in is set coaxially, main shaft (21) is connected different transmission devices separately with the end of interior cover (211);
Be arranged with several radius arms (22) in main shaft (21) periphery, connect a telescopic boom (22) that is used for radially twining flexible pipe at the sidepiece of each radius arm (22) by a slide mechanism, all slide mechanisms are connected to interior cover (211);
All telescopic booms (22) be in same vertical circumference, the symmetry distribution.
3. semi-rigid flexible pipe wrapping machine according to claim 2, it is characterized in that: described slide mechanism includes, be arranged on leading screw (23) radius arm (22) sidepiece, that connect interior cover (211), and telescopic boom (22) is connected with a joggle in the slide block (24) of leading screw (23).
4. according to claim 2 or 3 described semi-rigid flexible pipe wrapping machines, it is characterized in that: go up at telescopic boom (22) and be provided with interior side shield (25), outer side shield (26) vertically.
5. semi-rigid flexible pipe wrapping machine according to claim 4 is characterized in that: telescopic boom (22) and outside a rotating shaft (27) is set between the side shield (26), rotating shaft (27) connects a cylinder (28) that is used to drive the vertical rotation of outer side shield (26).
6. semi-rigid flexible pipe wrapping machine according to claim 1 is characterized in that: described manipulator (3) includes,
Removal mechanism (30) includes to drive and refers to type gripper (301) radial shrinkage or the expansion pickup hydraulic actuating cylinder (302) with picking up work piece;
Vertical traveling gear (31), the vertical driving removal mechanism (30) that is used to follow away platform (1) moves back and forth;
Horizontal running mechanism (32) is used to connect vertical traveling gear (31) and drives its horizontal direction that follows away platform (1) and moves back and forth;
Centering body (33), the below that is arranged at travelling platform (1) have the centering push arm (331) that at least one pair of can move in opposite directions so that the workpiece packing chest is pushed into assigned address;
The upset hydraulic efficiency gear, be used to drive removal mechanism (30) along vertical upset so that workpiece is dropped into packing chest downwards.
7. semi-rigid flexible pipe wrapping machine according to claim 6, it is characterized in that: described centering body (33) has a centering and drives cylinder (332), the output shaft that centering drives cylinder (332) connects a centering push arm (331), and 2 centering push arms (331) are connected with tooth bar (333) by one group of gear.
8. according to claim 6 or 7 described semi-rigid flexible pipe wrapping machines, it is characterized in that: the rear end of described removal mechanism (30) is located in vertical traveling gear (31);
The upset hydraulic efficiency gear has a upset and drives hydraulic actuating cylinder (34), and the cylinder body that upset drives hydraulic actuating cylinder (34) is fixed in vertical traveling gear (31), and the output shaft that upset drives hydraulic actuating cylinder (34) is connected in removal mechanism (30).
9. semi-rigid flexible pipe wrapping machine according to claim 1 is characterized in that: described writing that surpasses all the others device (5) includes, by driving cylinder (51) along vertical reciprocating many group pressure rollers (52).
CN2010206891685U 2010-12-17 2010-12-17 Semi-rigid flexible pipe winder CN202046752U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010206891685U CN202046752U (en) 2010-12-17 2010-12-17 Semi-rigid flexible pipe winder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010206891685U CN202046752U (en) 2010-12-17 2010-12-17 Semi-rigid flexible pipe winder

Publications (1)

Publication Number Publication Date
CN202046752U true CN202046752U (en) 2011-11-23

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102862877A (en) * 2012-09-17 2013-01-09 淮安欣展高分子科技有限公司 Automatic winding machine for two ends of rubber roll of laser printer
CN103896108A (en) * 2014-03-27 2014-07-02 重庆市隆泰稀土新材料有限责任公司 Automatic carrying system for H-shaped wheels of gantry-type wire stranding machine
CN106275561A (en) * 2015-06-26 2017-01-04 广东联塑机器制造有限公司 A kind of tubing packaging container for automatic coiling machine
CN107128740A (en) * 2017-05-26 2017-09-05 佛山市顺德区斯创机械设备有限公司 A kind of Moving plate admission machine
CN110980429A (en) * 2019-12-06 2020-04-10 大连春禾智能科技有限公司 Universal full-automatic pipe coiling and unloading machine for PE and PERT pipes

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102862877A (en) * 2012-09-17 2013-01-09 淮安欣展高分子科技有限公司 Automatic winding machine for two ends of rubber roll of laser printer
CN102862877B (en) * 2012-09-17 2014-12-10 淮安欣展高分子科技有限公司 Automatic winding machine for two ends of rubber roll of laser printer
CN103896108A (en) * 2014-03-27 2014-07-02 重庆市隆泰稀土新材料有限责任公司 Automatic carrying system for H-shaped wheels of gantry-type wire stranding machine
CN106275561A (en) * 2015-06-26 2017-01-04 广东联塑机器制造有限公司 A kind of tubing packaging container for automatic coiling machine
CN106275561B (en) * 2015-06-26 2019-06-18 广东联塑机器制造有限公司 A kind of tubing packaging container for automatic coiling machine
CN107128740A (en) * 2017-05-26 2017-09-05 佛山市顺德区斯创机械设备有限公司 A kind of Moving plate admission machine
CN107128740B (en) * 2017-05-26 2018-07-20 佛山市顺德区斯创机械设备有限公司 A kind of Moving plate admission machine
CN110980429A (en) * 2019-12-06 2020-04-10 大连春禾智能科技有限公司 Universal full-automatic pipe coiling and unloading machine for PE and PERT pipes

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111123

Termination date: 20191217