CN202045389U - Improved edge milling machine for automobile steel plate springs - Google Patents

Improved edge milling machine for automobile steel plate springs Download PDF

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Publication number
CN202045389U
CN202045389U CN2011200403502U CN201120040350U CN202045389U CN 202045389 U CN202045389 U CN 202045389U CN 2011200403502 U CN2011200403502 U CN 2011200403502U CN 201120040350 U CN201120040350 U CN 201120040350U CN 202045389 U CN202045389 U CN 202045389U
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China
Prior art keywords
steel plate
edge milling
power head
milling machines
milling machine
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Expired - Fee Related
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CN2011200403502U
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Chinese (zh)
Inventor
孙铁
曾令标
陈宏伟
宁少林
景德鹏
卢盛
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Baosteel Group Xinjiang Bayi Iron and Steel Co Ltd
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Baosteel Group Xinjiang Bayi Iron and Steel Co Ltd
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Abstract

The utility model belongs to special processing equipment for automobile steel plate springs, and particularly discloses an improved edge milling machine for automobile steel plate springs, which comprises a motor reducer and a transmission lead screw. The lead screw drives a supporting platform to be in sliding fit with a tabletop of an edge milling machine frame via a slide rail, symmetric power head bases are disposed on the left side and the right side of the supporting platform, a transmission lead screw disposed on the power head bases controls a power head which is in sliding fit with a tabletop of a power head frame via a slide rail, a facing cutter is mounted on the power head, a lateral positioning device and symmetric reversible compression devices are arranged on the supporting platform, the symmetric reversible compression devices are disposed along the position of a center line of a surface of the supporting platform, the lateral positioning device and the symmetric reversible compression devices match with a steel plate spring, and a positioning hole which corresponds to the center hole of the steel plate spring is disposed on the surface of the supporting platform. The improved edge milling machine for the automobile steel plate springs is reasonable in structure, simple and convenient in operation and safe and reliable in production, can guarantee processing precision, improves the quality of products, can enhance the production efficiency and reduces the labor intensity of workers.

Description

改进的汽车钢板弹簧铣边机Improved car leaf spring edge milling machine

技术领域 technical field

 本实用新型属于加工汽车钢板弹簧的专用设备,特别是改进的汽车钢板弹簧铣边机。 The utility model belongs to special equipment for processing automobile leaf springs, in particular to an improved edge milling machine for automobile leaf springs.

背景技术 Background technique

汽车板簧产品铣边的长度范围一般在370-460mm之间,钢板每边的铣削量在1.25-2.1mm之间。要求铣边长度为370mm,铣边后宽度为86mm。要求按照尺寸铣削钢板的中间段。 The milling length of automotive leaf spring products is generally between 370-460mm, and the milling amount of each side of the steel plate is between 1.25-2.1mm. The milling length is required to be 370mm, and the width after milling is 86mm. It is required to mill the middle section of the steel plate to size.

按照以前的工艺要求,采用铣床对钢板进行单边铣边,然后钢板翻面再铣削另一边,造成加工的效率低,操作人员的素质要求高,操作难度大,必须能够操作铣床的动作,而且用机加工的机床对钢板进行铣边,对机床本身的损害较大,加工效率低,工人劳动强度大。 According to the previous process requirements, a milling machine is used to mill one side of the steel plate, and then the steel plate is turned over and then milled on the other side, resulting in low processing efficiency, high quality requirements for operators, and difficult operation. It is necessary to be able to operate the action of the milling machine, and Milling the edge of the steel plate with a machining machine tool will cause great damage to the machine tool itself, low processing efficiency, and high labor intensity for workers.

发明内容 Contents of the invention

本实用新型的目的在于提供一种改进的汽车钢板弹簧铣边机,其结构合理,操作简便,生产安全可靠,可以保证加工精度,提高产品质量,而且可以提高生产效率,降低工人的劳动强度。 The purpose of this utility model is to provide an improved car leaf spring edge milling machine, which has reasonable structure, easy operation, safe and reliable production, can ensure processing precision, improve product quality, and can increase production efficiency and reduce labor intensity of workers.

本实用新型的目的是这样实现的:一种改进的汽车钢板弹簧铣边机,包括电机减速器传动丝杠,丝杠带动承料工作台通过滑轨与铣边机机架台面滑动配合,在承料平台左、右两侧设置着对称的动力头机座,在动力头机座上设置的传动丝杆控制着通过滑轨与动力头机架台面滑动配合的动力头,在动力头上安装着铣刀盘,在承料工作台上设置着侧定位装置和沿承料工作台面中心线位置上设置着对称的可翻转式压紧装置,侧定位装置和对称的可翻转式压紧装置与钢板簧片相配合,在承料工作台面上设置着与钢板簧片中心孔相对应的定位孔。 The purpose of this utility model is achieved in this way: an improved car leaf spring edge milling machine, including a motor reducer transmission lead screw, the lead screw drives the material bearing workbench to slide and cooperate with the edge milling machine frame table surface through the slide rail, There are symmetrical power head bases on the left and right sides of the material receiving platform, and the transmission screw rod set on the power head base controls the power head that slides and fits with the power head rack table through the slide rail. On the milling cutter head, a side positioning device and a symmetrical reversible pressing device are arranged on the material receiving table along the center line of the receiving work table. The side positioning device and the symmetrical reversible pressing device are in line with the The steel plate springs are matched, and a positioning hole corresponding to the center hole of the steel plate springs is arranged on the material receiving workbench.

本实用新型的动力头机座承载两台动力头,并有左右旋丝杆来调整两台动力头间的距离。动力头为由电机带动铣刀盘转动,完成铣销动作。动力头下有可调丝杆,可以同时调整两个动力头,也可以单独调整一个动力头。将动力头安装铣刀盘,使铣刀盘单面加工钢板,保证钢板可以水平进入加工区域范围。在启动铣削动力头之前,先调整铣削动力头丝杆,使两铣刀盘之间的间隔足够大,然后卡装工件,进行中心及侧向定位,启动铣刀盘,动力头丝杆对刀后进行加工。 The power head frame of the utility model carries two power heads, and there are left and right screw rods to adjust the distance between the two power heads. The power head is driven by the motor to rotate the milling cutter disc to complete the milling action. There is an adjustable screw rod under the power head, which can adjust two power heads at the same time, or adjust one power head separately. Install the power head on the milling cutter head, so that the milling cutter head can process the steel plate on one side, ensuring that the steel plate can enter the processing area horizontally. Before starting the milling power head, adjust the screw rod of the milling power head to make the distance between the two milling cutter heads large enough, then clamp the workpiece, perform center and lateral positioning, start the milling cutter head, and the screw rod of the power head aligns the tool After processing.

铣边机的进给机构由三相异步电动机(0.75Kw矩200N.m)配XLY3-59型行星摆线针轮减速机带动丝杆传动,使承料平台实现前进和后退动作,其动作的转换由行程开关完成。 The feeding mechanism of the edge milling machine is driven by a three-phase asynchronous motor (0.75Kw torque 200N.m) coupled with an XLY3-59 planetary cycloid reducer to drive the screw drive, so that the material receiving platform can move forward and backward. Conversion is done by travel switch.

本铣边机的承料工作台负责承料作用,中心定位装置用于多片钢板同时加工的定位,侧定位装置配合中心定位装置对钢板进行定位,保证钢板铣削面的尺寸,对称的可翻转式压紧装置用于操作工对铣边钢板两边的压紧固定,保证在铣削加工时多片钢板不会震动及跑位,同时该压紧装置可以打开,便于上料、下料。 The material-bearing workbench of this edge milling machine is responsible for the material-bearing function. The central positioning device is used for the positioning of multiple steel plates processed at the same time. The side positioning device cooperates with the central positioning device to position the steel plates to ensure that the size of the milling surface of the steel plate can be reversed symmetrically. The clamping device is used for the operator to press and fix the two sides of the milling steel plate to ensure that the multiple steel plates will not vibrate or move during the milling process. At the same time, the clamping device can be opened to facilitate loading and unloading.

本实用新型解决了长期以来存在的不能方便,快速,合理完成弹簧钢板耳部两侧面加工的实际难度,大大提高了簧片耳部加工的表面质量,而且效率得到提高,并且该铣边机机构合理,定位精度高,大大提高了簧片中间部位铣边加工的表面质量,设备维修成本低、操作简单安全可靠、满足现场使用要求,具有很高的实用价值。 The utility model solves the long-standing practical difficulty in processing both sides of the spring steel plate ear in a convenient, fast and reasonable manner, greatly improves the surface quality of the reed ear processing, and the efficiency is improved, and the mechanism of the edge milling machine is reasonable , high positioning accuracy, greatly improving the surface quality of the milling edge processing of the middle part of the reed, low equipment maintenance cost, simple, safe and reliable operation, meeting the requirements of on-site use, and has high practical value.

本实用新型结构合理,操作简便,生产安全可靠,保证了加工精度,提高了产品质量,而且提高了生产效率,降低了工人的劳动强度。 The utility model has the advantages of reasonable structure, convenient operation, safe and reliable production, guaranteed processing precision, improved product quality, improved production efficiency and reduced labor intensity of workers.

附图说明 Description of drawings

下面将结合附图对本实用新型作进一步的描述, The utility model will be further described below in conjunction with accompanying drawing,

图1为本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为铣刀盘加工钢板簧片的俯视结构示意图; Fig. 2 is a top view structure schematic diagram of milling cutter disc processing steel plate spring;

图3为可翻转式压紧装置的主视结构示意图。 Fig. 3 is a front structural schematic view of the reversible pressing device.

具体实施方式 Detailed ways

一种改进的汽车钢板弹簧铣边机,如图1所示,包括电机减速器1传动丝杠2,丝杠2带动承料工作台3通过滑轨与铣边机机架台面滑动配合,在承料平台3左、右两侧设置着对称的动力头机座11,在动力头机座11上设置的传动丝杆10控制着通过滑轨与动力头机架台面滑动配合的动力头7,在动力头7上安装着铣刀盘8,在承料工作台3上设置着侧定位装置4和沿承料工作台面中心线位置上设置着对称的可翻转式压紧装置6,侧定位装置4和对称的可翻转式压紧装置6与钢板簧片5相配合,在承料工作台面上设置着与钢板簧片5中心孔相对应的定位孔9。侧定位装置4和中心定位孔9,便于多片工件的定位及加工。动力头7由电动机直接驱动。如图2所示,铣刀盘8的盘面与承料工作台面中心线的夹角为15°。使铣刀盘单面加工钢板簧片5,保证钢板簧片5可以水平进入加工区域范围。侧定位装置4的结构为带有底座的直立的定位挡板。如图3所示,可翻转式压紧机构6的结构为在底座12的外侧设置着立柱,在立柱的上端铰接着具有压紧丝杆13的压臂14,在底座12上铰接着快速装卡力杆16,在快速装卡力杆16上铰接着卡扣15,卡扣15的自由端与压臂14外端上部设置的卡槽相配合。可翻转式压紧机构6便于钢板簧片5的上料和卸料,操作简单方便,减少工作量。在铣边机机架上设置着行程开关。 An improved automobile leaf spring edge milling machine, as shown in Figure 1, includes a motor reducer 1 to drive a screw 2, and the screw 2 drives a material receiving workbench 3 to slide and cooperate with the table surface of the edge milling machine frame through a slide rail. The left and right sides of the material receiving platform 3 are provided with symmetrical power head bases 11, and the transmission screw 10 arranged on the power head base 11 controls the power head 7 that slides and fits with the power head frame table surface through the slide rail. A milling cutter disc 8 is installed on the power head 7, a side positioning device 4 is arranged on the material receiving table 3 and a symmetrical reversible pressing device 6 is arranged on the position along the center line of the material receiving table surface, and the side positioning device 4 and the symmetrical reversible pressing device 6 cooperate with the leaf spring 5, and a positioning hole 9 corresponding to the center hole of the leaf spring 5 is arranged on the material receiving workbench. The side positioning device 4 and the central positioning hole 9 facilitate the positioning and processing of multiple workpieces. The power head 7 is directly driven by the electric motor. As shown in FIG. 2 , the angle between the disc surface of the milling cutter disc 8 and the center line of the material receiving work surface is 15°. The steel plate spring 5 is processed on one side of the milling cutter head to ensure that the steel plate spring 5 can enter the processing area horizontally. The structure of the side positioning device 4 is an upright positioning baffle with a base. As shown in Figure 3, the structure of the reversible pressing mechanism 6 is that a column is arranged on the outside of the base 12, the upper end of the column is hinged with a pressing arm 14 with a compression screw 13, and the base 12 is hinged with a quick mounting Card force bar 16 is hinged buckle 15 on fast loading card force bar 16, and the free end of buckle 15 cooperates with the draw-in groove that press arm 14 outer end tops are provided with. The reversible pressing mechanism 6 is convenient for loading and unloading of the leaf spring 5, and the operation is simple and convenient, reducing the workload. A travel switch is arranged on the edge milling machine frame.

Claims (5)

1. improved automobile leaf spring edge milling machines, comprise motor reducer (1) turn-screw (2), leading screw (2) drives bearing material workbench (3) and is slidingly matched by slide rail and edge milling machines rack table, it is characterized in that: on bearing material platform (a 3) left side, right both sides are being provided with the unit head support (11) of symmetry, go up the drive lead screw (10) that is provided with at unit head support (11) and controlling the unit head (7) that is slidingly matched by slide rail and unit head rack table, facing cutter (8) is installed on unit head (7), be provided with on the bearing material workbench (3) side positioner (4) and along be provided with on the bearing material work top position of center line symmetry reversible hold down gag (6), the reversible hold down gag (6) of side positioner (4) and symmetry matches with steel plate reed (5), is being provided with on the bearing material work top and steel plate reed (5) centre bore corresponding positioning hole (9).
2. improved automobile leaf spring edge milling machines according to claim 1 is characterized in that: the angle of the card of facing cutter (8) and bearing material work top center line is 15 °.
3. improved automobile leaf spring edge milling machines according to claim 1 is characterized in that: the structure of side positioner (4) is the upright positioning baffle that has base.
4. improved automobile leaf spring edge milling machines according to claim 1, it is characterized in that: the structure of reversible hold-down mechanism (6) is for column in the arranged outside of base (12), the articulated pressure arm (14) in the upper end of column with clamping screw (13), go up articulated rapid-mounted power bar (16) at base (12), go up articulated buckle (15) at rapid-mounted power bar (16), the free end of buckle (15) matches with the draw-in groove that pressure arm (14) top, outer end is provided with.
5. improved automobile leaf spring edge milling machines according to claim 1 is characterized in that: on the edge milling machines frame travel switch is being set.
CN2011200403502U 2011-02-17 2011-02-17 Improved edge milling machine for automobile steel plate springs Expired - Fee Related CN202045389U (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103846485A (en) * 2014-03-31 2014-06-11 浙江博雷重型机床制造有限公司 Rack steel billet milling machine
CN103920917A (en) * 2014-04-29 2014-07-16 浙江博雷重型机床制造有限公司 Milling equipment for milling two ends of rack
CN104439439A (en) * 2014-12-01 2015-03-25 台澳铝业(台山)有限公司 Aluminum profile milling machine
CN106807991A (en) * 2015-11-30 2017-06-09 湖南衡泰机械科技有限公司 A kind of milling machine with slide rail
CN106853540A (en) * 2015-12-08 2017-06-16 中国二冶集团有限公司 A kind of equipment for the side processing of aluminium sheet plane
CN107138779A (en) * 2016-03-01 2017-09-08 北新集团建材股份有限公司 A kind of plate milling device
CN107398584A (en) * 2017-07-22 2017-11-28 佛山市正略信息科技有限公司 A kind of milling side device of electric oven shell thin plate
CN108994356A (en) * 2018-08-01 2018-12-14 苏州凯尔博精密机械有限公司 A kind of milling material device on pallet sealing wire
CN109514301A (en) * 2018-12-08 2019-03-26 江苏恒高电气制造有限公司 The bilateral automatic R arc edge milling machines of spiral welded pipe production line
CN109682632A (en) * 2019-01-23 2019-04-26 青岛海洋地质研究所 A kind of automatic multi-direction adjustable marine sediment rock core cuts open sample system
CN109746493A (en) * 2019-03-14 2019-05-14 乐昌市钜宝科技制造有限公司 a cutting device
CN110508851A (en) * 2019-09-19 2019-11-29 山东森德数控机械有限公司 Leaf springs of car width bilateral mills side production line and production procedure
CN110653405A (en) * 2019-08-21 2020-01-07 江苏一重数控机床有限公司 High-efficiency intelligent numerical control plate double-side groove forming machine tool
CN112355369A (en) * 2020-12-01 2021-02-12 江苏五晟科技股份有限公司 Edge milling machine with fixed milling head
CN117961567A (en) * 2024-03-28 2024-05-03 临汾金京泰钢结构有限公司 Combined machining equipment for machining steel structure groove

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103846485A (en) * 2014-03-31 2014-06-11 浙江博雷重型机床制造有限公司 Rack steel billet milling machine
CN103846485B (en) * 2014-03-31 2016-05-11 浙江博雷重型机床制造有限公司 A kind of tooth bar steel billet milling machine
CN103920917A (en) * 2014-04-29 2014-07-16 浙江博雷重型机床制造有限公司 Milling equipment for milling two ends of rack
CN104439439A (en) * 2014-12-01 2015-03-25 台澳铝业(台山)有限公司 Aluminum profile milling machine
CN106807991A (en) * 2015-11-30 2017-06-09 湖南衡泰机械科技有限公司 A kind of milling machine with slide rail
CN106853540A (en) * 2015-12-08 2017-06-16 中国二冶集团有限公司 A kind of equipment for the side processing of aluminium sheet plane
CN107138779A (en) * 2016-03-01 2017-09-08 北新集团建材股份有限公司 A kind of plate milling device
CN107398584A (en) * 2017-07-22 2017-11-28 佛山市正略信息科技有限公司 A kind of milling side device of electric oven shell thin plate
CN108994356A (en) * 2018-08-01 2018-12-14 苏州凯尔博精密机械有限公司 A kind of milling material device on pallet sealing wire
CN109514301A (en) * 2018-12-08 2019-03-26 江苏恒高电气制造有限公司 The bilateral automatic R arc edge milling machines of spiral welded pipe production line
CN109682632A (en) * 2019-01-23 2019-04-26 青岛海洋地质研究所 A kind of automatic multi-direction adjustable marine sediment rock core cuts open sample system
CN109746493A (en) * 2019-03-14 2019-05-14 乐昌市钜宝科技制造有限公司 a cutting device
CN110653405A (en) * 2019-08-21 2020-01-07 江苏一重数控机床有限公司 High-efficiency intelligent numerical control plate double-side groove forming machine tool
CN110508851A (en) * 2019-09-19 2019-11-29 山东森德数控机械有限公司 Leaf springs of car width bilateral mills side production line and production procedure
CN110508851B (en) * 2019-09-19 2024-01-26 山东森德数控机械有限公司 Automobile leaf spring width double-side edge milling production line and production process
CN112355369A (en) * 2020-12-01 2021-02-12 江苏五晟科技股份有限公司 Edge milling machine with fixed milling head
CN117961567A (en) * 2024-03-28 2024-05-03 临汾金京泰钢结构有限公司 Combined machining equipment for machining steel structure groove
CN117961567B (en) * 2024-03-28 2024-05-31 临汾金京泰钢结构有限公司 Combined machining equipment for machining steel structure groove

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