CN202042476U - Device packaging structure - Google Patents
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- CN202042476U CN202042476U CN201120154083.1U CN201120154083U CN202042476U CN 202042476 U CN202042476 U CN 202042476U CN 201120154083 U CN201120154083 U CN 201120154083U CN 202042476 U CN202042476 U CN 202042476U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种器件封装结构,属于电路板所使用电子器件的封装结构。 The utility model relates to a device packaging structure, which belongs to the packaging structure of electronic devices used in circuit boards.
背景技术 Background technique
在电子器件的发展过程中,因应不同时期的技术水平和不同的客观需求,产生了很多封装形式。目前,电子器件从封装形式上可以分为插件、表面贴装等类别,但共同的特点是通过引线连接在电路板上,通过引线传递电流,并利用引线的金属材料特性,增强部分散热能力。散热能力增强的幅度,取决于引线材质的热传导性质、引线体的热容和引线的散热面积。 In the development process of electronic devices, many packaging forms have been produced in response to the technical level and different objective needs of different periods. At present, electronic devices can be divided into plug-in, surface mount and other categories in terms of packaging form, but the common feature is that they are connected to the circuit board through the leads, the current is transmitted through the leads, and the metal material properties of the leads are used to enhance part of the heat dissipation capacity. The degree of enhanced heat dissipation depends on the heat conduction properties of the lead material, the heat capacity of the lead body and the heat dissipation area of the lead.
在电子器件引线与PCB板的连接方式上,目前主要采用焊接方式,可以通过波峰焊、回流焊、手工烙焊等方式来完成。由于焊接使用高温焊料,而目前的高温焊料普遍含铅,不利于环保。而且电路板焊接需要使用的设备耗电量大,对工作环境有恶劣影响。另外,焊接加工过程中PCB板需要经过高温,因此焊接对PCB板存在一定损害,尤其是在需要拆件的情况下,经过反复几次拆、装会导致PCB板局部铜皮的永久损坏而整板报废。 In terms of the connection method between the leads of electronic devices and the PCB board, welding is mainly used at present, which can be completed by wave soldering, reflow soldering, manual soldering and other methods. Because welding uses high-temperature solder, and the current high-temperature solder generally contains lead, which is not conducive to environmental protection. Moreover, the equipment needed for circuit board welding consumes a lot of power, which has a bad influence on the working environment. In addition, the PCB board needs to go through high temperature during the welding process, so welding will cause certain damage to the PCB board, especially in the case of disassembly, repeated disassembly and assembly will lead to permanent damage to the local copper skin of the PCB board and the whole The board is scrapped.
电子器件其散热主要依靠外表面的壳体传导至环境、引线传导至环境、引线传导至PCB板三个途径。插件的电子器件,在使用前均需要进行切脚、成型处理,并且受限于散热要求,对于引线保留的长度都有最低要求。这些工序及要求既增加了半导体器件用户的成本,也提高了使用的难度。同时,用户必然要切除的部分引线也造成了资源的浪费。而表面贴装的电子器件,虽然不需要在用户使用前进行多余的处理工序,但结构复杂,生产难度大,间接增加了电子器件的生产成本,也就造成了用户的使用成本的提升,而且散热条件较差。表面贴装器件贴板过程中常常需要使用红胶粘结,不利于环保。 The heat dissipation of electronic devices mainly depends on three ways: the shell on the outer surface conducts to the environment, the lead wire conducts to the environment, and the lead wire conducts to the PCB board. The electronic components of the plug-in need to be cut and shaped before use, and limited by the heat dissipation requirements, there are minimum requirements for the length of the lead wires. These procedures and requirements not only increase the cost of semiconductor device users, but also increase the difficulty of use. At the same time, some lead wires that the user must cut off also cause a waste of resources. However, surface-mounted electronic devices do not require redundant processing procedures before users use them, but the structure is complex and difficult to produce, which indirectly increases the production cost of electronic devices, which also increases the user's use cost. The heat dissipation condition is poor. Surface mount devices often need to be bonded with red glue during the board mounting process, which is not conducive to environmental protection.
虽然现在的封装技术发展的大趋势是集成化、微型化、裸芯片化,但对于使用最大量的普通电路板加工来说,目前在使用的插件、表面贴装封装形式仍然是在可预期的一段时间内的主流。 Although the general trend of the current packaging technology development is integration, miniaturization, and bare chip, for the most common circuit board processing, the currently used plug-in and surface mount packaging forms are still predictable. Mainstream for a while.
目前存在的插件和表面贴装封装电子器件主要结构如附图1、2、3所示。 The main structures of currently existing plug-in and surface mount package electronic devices are shown in Figures 1, 2 and 3.
图1所示为一种玻璃封装的插件电子器件,它包含一只晶片2、两只引线1与一只玻璃壳体3。玻璃封装半导体器件为气密封装,为保持引线1与玻璃壳体3的紧密接触,玻璃壳体3的材质中掺有氧化铅,引线端头为杜美丝头4(复合材料),可以保证膨胀系数一致。杜美丝头4与晶片2表面为直接接触。玻璃壳体3之外的引线1外表面附着锡层5,便于焊接使用。
FIG. 1 shows a glass-encapsulated plug-in electronic device, which includes a
图2所示为一种树脂封装的插件电子器件,它包含一只晶片2、两只引线1、两片焊片7与包裹它们的塑封体6。引线端头8根据晶片2与焊片7的尺寸关系,可能为台面或者平面。引线端头8与晶片2由焊片7经高温熔化后连接为一体,保证电性的可靠传输。塑封体6包裹在外面,内中掺有石英砂,具有很高的硬度和一定的密封性,既可以保护电子器件的核心——晶片2免受外力污染和损伤,也赋予了电子器件一定的形状和尺寸,便于生产、运输和使用。塑封体6之外的引线1外表面附着锡层5,便于焊接使用。
FIG. 2 shows a resin-encapsulated plug-in electronic device, which includes a
图3所示为一种树脂封装的表面贴装电子器件,它包含一只晶片2、两片焊片7、两片引线框架9和包裹它们的塑封体6。引线框架9在塑封体6内部分在焊片7的作用下与晶片2的两面分别连接。引线框架9在塑封体6外面的部分折弯后平直地位于塑封体6下方,外表面附着锡层5,便于焊接使用。
FIG. 3 shows a resin-encapsulated surface mount electronic device, which includes a
这些封装形式的电子器件,在使用中都需要采用焊接的方式。其中图1、图2两种电子器件在PCB板焊接之前还需要对引线进行相应的加工。如果为了减少安装体积,需要将管体呈卧式安装,并需要将引线切去较多,影响电子器件的散热性能。 These packaged electronic devices all need to be soldered in use. Among them, the two kinds of electronic devices shown in Figure 1 and Figure 2 also need to process the leads accordingly before the PCB board is soldered. If in order to reduce the installation volume, the tube body needs to be installed horizontally, and more lead wires need to be cut off, which will affect the heat dissipation performance of the electronic device.
发明内容 Contents of the invention
因此,本实用新型为了克服目前器件封装结构的结构特点使得相关器件在使用中散热性能差、污染环境且消耗材料多的缺陷,提供了一种能够有效散热面积大、不会在使用过程中污染环境且消耗材料少的器件封装结构。 Therefore, in order to overcome the structural characteristics of the current device packaging structure, which makes related devices have poor heat dissipation performance during use, pollute the environment and consume a lot of materials, the utility model provides a device that can effectively dissipate heat with a large area and will not pollute during use. A device package structure that is environmentally friendly and consumes less material.
依据本实用新型,提供一种带有金属外壳的封装结构,以减少或者避免器件安装和使用状态下的一些缺陷,通常,针对该封装结构,还提供该类封装结构的封装方法。 According to the utility model, a packaging structure with a metal shell is provided to reduce or avoid some defects in device installation and use. Usually, for the packaging structure, a packaging method of this type of packaging structure is also provided.
那么依据本实用新型一个方面的器件封装结构,包括封装体和封装在该封装体内的晶片,以及连接该晶片并延伸出所述封装体的一对的引线,所述封装体为柱形结构,所述引线从柱形结构的底面引出,两底各一;该器件封装结构还包括相应设置在封装体两端的各一个金属壳体,该金属壳体与相应端引线电连接,并与相异侧金属壳体及相异侧引线电绝缘。 Then, the device packaging structure according to one aspect of the present invention includes a package body, a chip packaged in the package body, and a pair of leads connecting the chip and extending out of the package body, the package body is a columnar structure, The leads are led out from the bottom surface of the columnar structure, one on each of the two bottoms; the device packaging structure also includes a metal shell respectively arranged at both ends of the package body, the metal shell is electrically connected to the lead wire at the corresponding end, and is connected to the different The metal shell on one side and the lead wires on different sides are electrically insulated.
准确一点讲,本实用新型所针对的是具有两只引脚的器件,用金属壳体替代引脚作为电极,其连接也就不再限于焊接,可以加以匹配的采用其他的连接方式,比如卡接、插接,由于金属壳体具有比较大的连接面积,可以保证处焊接外的其他电性连接的可靠性,连接电阻小,完全可以满足低电压驱动器件的连接需要。 To be precise, the utility model is aimed at a device with two pins, and the metal shell is used to replace the pins as electrodes, and its connection is no longer limited to welding, and other connection methods can be used for matching, such as card Connecting and plugging, because the metal shell has a relatively large connection area, it can ensure the reliability of other electrical connections other than welding, and the connection resistance is small, which can fully meet the connection needs of low-voltage drive devices.
那么,当避开焊接时,就可以避开焊接的一系列问题,比如不会因此再增加污染,同时对PCB板的损害也小,不会因此而导致整块PCB板的报废,尤其是插接,可以允许有多次的插接,不仅不会破坏PCB板,少量的次数的拔插也不会影响器件的连接性能。 Then, when soldering is avoided, a series of soldering problems can be avoided. For example, it will not increase pollution, and at the same time, the damage to the PCB board will be small, and it will not lead to the scrapping of the entire PCB board, especially the socket. Connecting, multiple plugging and plugging are allowed, not only will not damage the PCB board, but also a small number of unplugging and plugging will not affect the connection performance of the device.
金属壳体的存在大大增加了有效散热面积,散热面积的增大可以有效的提高器件的使用寿命。 The existence of the metal shell greatly increases the effective heat dissipation area, and the increase of the heat dissipation area can effectively improve the service life of the device.
由于该封装结构对引脚长短的要求仅限于与金属壳体的连接,而不用考虑与PCB板的连接,又由于器件的封装都是通过模具来进行的,一致性好,那么引脚的长短可以根据金属壳体的封装特点选择固定长度,这个长度要远小于因考虑PCB板上不同固定位置和连接对象的需要而预留出的长度,大大减少了引脚材料的用量。 Since the requirements of the package structure for the length of the pins are limited to the connection with the metal shell, without considering the connection with the PCB board, and because the packaging of the device is carried out through the mold, the consistency is good, so the length of the pins The fixed length can be selected according to the packaging characteristics of the metal shell. This length is much smaller than the length reserved for considering the needs of different fixed positions and connection objects on the PCB, which greatly reduces the amount of pin material used.
上述器件封装结构,所述封装体为圆柱形结构,所述金属壳体为套装在圆柱形结构端部的盲套体,相应侧引线焊接在相应侧盲套体的底面上。 In the above-mentioned device packaging structure, the package body is a cylindrical structure, the metal shell is a blind sleeve mounted on the end of the cylindrical structure, and the corresponding side leads are welded to the bottom surface of the corresponding side blind sleeve.
上述器件封装结构,所述金属壳体在引线引出部位设有凹坑,相应侧引线引入该凹坑,在凹坑内通过焊锡填充形成连接引线与金属壳体的焊锡体,并进而形成平整的盲套体端面。 In the above-mentioned device packaging structure, the metal shell is provided with a pit at the lead-out position, and the corresponding side lead is introduced into the pit, and the solder body connecting the lead and the metal shell is formed by filling the pit with solder, and then forms a flat blind Body end face.
上述器件封装结构,所述凹坑为内凹坑,相应地,凹坑底部设有用于相应侧引线穿出的孔。 In the above device package structure, the pit is an inner pit, and correspondingly, the bottom of the pit is provided with a hole for the corresponding side leads to pass through.
上述器件封装结构,所述引线穿过对应的所述孔而延伸出的部分完全容纳入所述凹坑内。 In the above device package structure, the part of the lead extending through the corresponding hole is completely accommodated in the cavity.
上述器件封装结构,所述引线与所述孔之间留有填充间隙。 In the above device package structure, there is a filling gap between the lead and the hole.
上述器件封装结构,所述引线与所述晶片连接的端预设有引线端头,以使引线与晶片面接触连接。 In the above-mentioned device package structure, the end of the lead connected to the chip is preset with a lead end, so that the lead is contacted and connected to the surface of the chip.
上述器件封装结构,所述引线端头与所述晶片间设有用于熔焊的焊片。 In the above-mentioned device packaging structure, a welding piece for welding is provided between the lead terminal and the chip.
附图说明 Description of drawings
图1为一种常见玻封插件电子器件的封装结构示意图。 FIG. 1 is a schematic diagram of a packaging structure of a common electronic device with a glass seal.
图2为一种常见塑封插件电子器件的封装结构示意图。 FIG. 2 is a schematic diagram of a package structure of a common plastic package plug-in electronic device.
图3为一种常见的表面贴装电子器件的封装结构示意图。 FIG. 3 is a schematic diagram of a package structure of a common surface mount electronic device.
图4为依据本实用新型的一种器件封装结构的外形结构示意图。 FIG. 4 is a schematic diagram of an outline structure of a device packaging structure according to the present invention.
图5为依据本实用新型的一个示例的器件封装结构的剖视图。 FIG. 5 is a cross-sectional view of a device package structure according to an example of the present invention.
图6为基于本实用新型技术方案的封装结构的器件的一种使用方式。 Fig. 6 is a usage mode of a device based on the packaging structure of the technical solution of the present invention.
图7为基于本实用新型技术方案的封装结构的器件的一种使用方式 Fig. 7 is a usage mode of a device based on the packaging structure of the technical solution of the utility model
图中:1:引线;2:晶片;3:玻璃壳体;4:杜美丝头;5:锡层;6:塑封体;7:焊片;8:引线端头;9:引线框架;10:金属壳体;11:焊锡;12:槽式底座;13:夹式底座。 In the figure: 1: lead wire; 2: chip; 3: glass shell; 4: Dumet wire head; 5: tin layer; 6: plastic package; 7: solder tab; 8: lead end; 9: lead frame; 10: metal shell; 11: solder; 12: slot base; 13: clamp base.
具体实施方式 Detailed ways
依据本实用新型,一种器件封装结构,包括封装体和封装在该封装体内的晶片2,以及连接该晶片2并延伸出所述封装体的一对的引线1,所述封装体为柱形结构,所述引线1从柱形结构的底面引出,两底各一;该器件封装结构还包括相应设置在封装体两端的各一个金属壳体10,该金属壳体与相应端引线电连接,并与相异侧金属壳体及相异侧引线电绝缘。
According to the utility model, a device packaging structure includes a package body and a
关于金属壳体10,名义上是用来电连接的,也就是通过与引线的连接,实现连接的转换。同时金属可以涉及到其自身与封装体的连接,可以根据具体的连接形式而具有特定的结构,比如其含有延伸入封装体的部分,封装是连同该部分一块封装。简单一些可以采用如附图5所示的结构,也就是所述封装体为圆柱形结构或者其他的柱形结构,所述金属壳体10为套装在圆柱形结构端部的盲套体,直接采用套接,结构简单,套接可以直接采用过盈配合的方式进行连接,不需要其他的任何辅料,或者采用粘连的方式,以保证连接的可靠性,当然,还可以在套接完毕后,盲套上开有径向突起,形成可靠的连接。
As for the
圆柱形结构具有生产方便的特点,当然其他的柱形结构也可以采用,套筒就简单的一个圆筒,为了方便连接,这里把套筒加了一个底,就成了盲套筒了,对应地,相应侧引线1焊接在相应侧盲套体的底面上。 The cylindrical structure has the characteristics of convenient production. Of course, other cylindrical structures can also be used. The sleeve is simply a cylinder. In order to facilitate connection, a bottom is added to the sleeve here to become a blind sleeve. Ground, the corresponding side leads 1 are welded on the bottom surface of the corresponding side blind socket body.
晶片2提供器件的电特性,是核心部分,当然,其封装体可以采用现在的常用封装,比如塑封体6,不会影响金属壳体的存在。
The
对于弱电压驱动的器件,尤其是常规的电子器件,驱动电压都很低,需要保证其电连接的可靠性,因此,参考说明书附图5,较佳地,所述金属壳体在引线引出部位设有凹坑,相应侧引线引入该凹坑,在凹坑内通过焊锡11填充形成连接引线与金属壳体的焊锡体,并进而形成平整的盲套体端面,基于此结构,保证了连接有足够的连接面积,进而保证了电连接特性的表达。
For devices driven by weak voltage, especially conventional electronic devices, the driving voltage is very low, and it is necessary to ensure the reliability of its electrical connection. There is a pit, and the corresponding side lead is introduced into the pit, and the
至于凹坑是内凹还是外凹对电连接特性没有太大影响,影响比较大的是加工和外形的表现,外凹是可以进行加工的,但相对比较麻烦,同时向外凸起的部分会影响外观,并且也会影响金属壳体作为电极的连接。因此较佳的选择是如附图5所示的内凹形式,相应地,凹坑底部设有用于相应侧引线穿出的孔,以保证焊接的顺利进行。 As for whether the pit is concave or concave, it does not have much influence on the characteristics of the electrical connection. It has a greater impact on the performance of the processing and shape. The concave can be processed, but it is relatively troublesome. At the same time, the protruding part will be It affects the appearance, and also affects the connection of the metal shell as an electrode. Therefore, a better choice is the concave form as shown in Fig. 5, correspondingly, the bottom of the pit is provided with a hole for the corresponding side leads to pass through, so as to ensure the smooth progress of welding.
进一步地,所述引线穿过对应的所述孔而延伸出的部分完全容纳入所述凹坑内,以保证封装结构外形的美观,同时便于器件的安装。 Further, the part of the lead extending through the corresponding hole is completely accommodated in the cavity, so as to ensure the appearance of the packaging structure and facilitate the installation of the device.
优选地,所述引线与所述孔之间留有填充间隙,那么焊接时会有锡液进入,进而形成更可靠的连接。 Preferably, there is a filling gap between the lead wire and the hole, so that tin liquid will enter during soldering, thereby forming a more reliable connection.
上面主要涉及的是封装结构本身,对于上述封装结构可以选择下面的晶片连接方式,所述引线1与所述晶片2连接的端预设有引线端头8,以使引线与晶片面接触连接,保证连接的可靠性,处于同样连接可靠性的考虑,上面连接可靠性的封装结构的其他结构部分可以相互结合使用,保证整体的使用寿命,避免局部相对较早的失效,当然,这是工艺上面所需要考虑的,这里不再赘述。
The above mainly relates to the packaging structure itself. For the above-mentioned packaging structure, the following chip connection method can be selected. The end of the connection between the
所述引线端头8与所述晶片2间设有用于熔焊的焊片7,通过弹性的夹头实现对金属壳体10的夹持,结构也更简单。
A
那么,基于上述结构晶片2提供器件的电特性,与引线端头8通过熔化后的焊片7连接,为面接触;引线1外端与塑封体6两端的金属壳体10也通过焊锡11进行较大面积的连接。其中晶片2可以为正方形、正六边形或者圆形,焊片7为圆形,引线1外形可为细长圆柱形或者细棱柱形,引线端头8可以为圆台型、圆饼型或者片形,引线1与引线端头8材质一致,为无氧铜。塑封体6形状为圆柱体或者多棱柱形,金属壳体10形状与塑封体6形状一致,材质可选用铜、铁等易于机械加工的材料,外表面需通过电镀或者沾锡等工艺附着一层锡层5,以便于防氧化和与引线连接。
Then, based on the above-mentioned structure, the
参见说明书附图6,上方为基于本实用新型封装结构的一个器件,下面为槽式底座,槽的宽度需要保证能够夹紧金属壳体10,同时,为了便于器件的取放,槽的夹持部分支是用来夹持金属壳体,除此之外的部分,为开放性结构。
Referring to accompanying drawing 6 of the specification, the upper part is a device based on the package structure of the present invention, and the lower part is a grooved base. The width of the groove needs to ensure that the
而对于说明书附图7所示的使用方式,则是一种典型的夹式底座,夹头就是相对的一对弹性片,夹持部分设定成与金属壳体曲率(金属壳体是圆柱形结构时),相同,保证夹持的可靠接触,另外,再在扣入端设置导向部分即可,比如倾斜设置的导入部。 As for the use method shown in Figure 7 of the specification, it is a typical clip-type base. The clips are a pair of opposite elastic pieces, and the clamping part is set to match the curvature of the metal shell (the metal shell is cylindrical. structure), the same, to ensure the reliable contact of the clamping, in addition, it is enough to set a guide part at the buckle-in end, such as an inclined introduction part.
进一步地,针对上述器件封装结构,一种器件封装结构的封装方法,包括将晶片2、焊片7及两条引线1配装进而焊接的步骤,使两条引线向相反方向延伸,然后再进行封装成柱形结构,部分引线外露,这是一般的处理方式,那么依据本实用新型,其特点在于:所述引线为给定长度,通过定型模具封装,以在封装成形时控制引线的预露量,预露量需要根据与金属壳体的可靠连接入手,本领域的技术人员据此非常容易处理,该封装方法进一步包括以下步骤:
Further, for the above-mentioned device packaging structure, a packaging method of the device packaging structure includes the steps of assembling and welding the
装配金属壳体10,该金属壳体为预制成形的底部带有中心孔的盲套体结构,将该金属壳体两端各一地套装在所述柱形结构的两端,并使引线从相应侧中心孔穿出;
Assembling the
焊接,将所述金属壳体与相应侧的所述引线焊接。 Welding, welding the metal shell to the lead wire on the corresponding side.
所述金属壳体的底面预压有凹坑,以把引线引入凹坑,进而进行所述焊接步骤,且该焊接步骤中需保证完全填平凹坑,使金属壳体的端面成为平整的电极面,保证使用和连接的可靠性; The bottom surface of the metal shell is pre-pressed with a pit, so as to lead the lead wire into the pit, and then perform the welding step, and in this welding step, it is necessary to ensure that the pit is completely filled, so that the end surface of the metal shell becomes a flat electrode Surface, to ensure the reliability of use and connection;
所述金属壳体在所述装配金属壳体步骤前含有在该金属壳体表面上形成锡层5的步骤,方便连接。
The metal shell includes a step of forming a
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103311206A (en) * | 2013-05-23 | 2013-09-18 | 华为技术有限公司 | Electronic device encapsulated with welding end ring and electronic equipment provided with electronic device |
| CN104362137A (en) * | 2014-10-11 | 2015-02-18 | 东莞市柏尔电子科技有限公司 | High-heat-dissipativity diode |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103311206A (en) * | 2013-05-23 | 2013-09-18 | 华为技术有限公司 | Electronic device encapsulated with welding end ring and electronic equipment provided with electronic device |
| CN104362137A (en) * | 2014-10-11 | 2015-02-18 | 东莞市柏尔电子科技有限公司 | High-heat-dissipativity diode |
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