CN202034235U - Transformer magnetic shielding forming line apparatus - Google Patents
Transformer magnetic shielding forming line apparatus Download PDFInfo
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- CN202034235U CN202034235U CN2011200310508U CN201120031050U CN202034235U CN 202034235 U CN202034235 U CN 202034235U CN 2011200310508 U CN2011200310508 U CN 2011200310508U CN 201120031050 U CN201120031050 U CN 201120031050U CN 202034235 U CN202034235 U CN 202034235U
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- 239000000463 material Substances 0.000 claims abstract description 35
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000007664 blowing Methods 0.000 claims description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 22
- 230000008961 swelling Effects 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000000725 suspension Substances 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000004804 winding Methods 0.000 abstract 4
- 238000000034 method Methods 0.000 description 7
- 229910000976 Electrical steel Inorganic materials 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000033764 rhythmic process Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
The utility model relates to a transformer magnetic shielding manufacturing apparatus, specifically to a transformer magnetic shielding forming line apparatus, comprising feeding machines, clamp devices, a winding machine and a pressing forming machine. The feeding machines comprise tension devices; the winding machine comprises a feeding supporting frame; workbenches of the feeding machines are clamped with unprocessed material rolls which are tensioned by the tension devices; leaders of the unprocessed material rolls are wound around the feeding supporting frame after passing through the clamp devices; with a driving force source from the winding machine, the unprocessed material rolls are formed into circular material rolls on the feeding supporting frame through the synchronized rotation of the feeding machines, the clamp devices and the winding machine; the pressing forming machine comprises a pulling and hooking rod, a setting clamp and a cylinder, wherein the cylinder is disposed perpendicular to a feed direction, the pulling and hooking rod is disposed above the setting clamp, and the pulling and holing rod and the setting clamp are capable of moving in a reciprocating manner in the feed direction; and the circular material rolls are pulled to the pressing forming machine by the pulling and hooking rod and formed into strip type material rolls through the pressing of the cylinder and the setting of the setting clamp. The transformer magnetic shielding forming line apparatus has reasonable structure and comparatively high automation degree and guarantees stable quality.
Description
Technical field
The utility model relates to transformer magnetic screen manufacturing equipment, specifically a kind of transformer magnetic screen form wire equipment.
Background technology
Manufacture in the process in the transformer magnetic screen, adopt manual operation usually.Even if simple and easy, automanual equipment is arranged, it function that possesses is incomplete yet, and labor strength is big, and production efficiency is low, is difficult to form production scale in batches.Therefore, adapt to the growth requirement of magnetic screen production technology, press for and release a kind of suitable production series specification, multiple functional, economical and practical equipment mode.
The utility model content
The labour intensity that exists at the magnetic screen of available technology adopting manual manufacture transformer is big, production efficiency is low, the equipment imperfection, deficiency such as do not match, the purpose of this utility model is to provide a kind of brand new form, be fit to the transformer magnetic screen form wire equipment produced in batches.
The purpose of this utility model is achieved through the following technical solutions:
The utility model comprises feeding machine, binding clasp, the coiling machine that sets gradually and compresses make-up machine, wherein feeding machine comprises swelling device, the coiling machine comprises the blowing bracing frame, clamping has the unprocessed material volume and passes through the swelling device tensioner on the workbench of feeding machine, the leader of unprocessed material volume passes binding clasp and is fastened on the blowing bracing frame of coiling machine, the unprocessed material volume provides power resources by the coiling machine, by the synchronous rotation of feeding machine, binding clasp and coiling machine, be formed on the circular material volume on the blowing bracing frame; The described make-up machine that compresses comprises pull hook bar, typing anchor clamps and cylinder, cylinder is perpendicular to the feed direction setting, the pull hook bar is positioned at the top of typing anchor clamps, pull hook bar and typing anchor clamps can move back and forth along feed direction, described circular material volume is moved to by the pull hook bar and is compressed on the make-up machine, by the typing formation strip material volume of cylinder compacting and typing anchor clamps.
Wherein: described feeding machine and binding clasp are two respectively, are arranged in parallel, and the leader of the unprocessed material volume on two feeding machines passes binding clasp respectively, is fastened on the blowing bracing frame of coiling machine; Described feeding machine also comprises workbench, feeding machine main shaft device and column, and wherein the feeding machine main shaft device is installed on the column, and the main shaft in workbench and the feeding machine main shaft device is affixed, is provided with swelling device on workbench; Swelling device comprises handwheel, leading screw, screw, a pole socket, pole, tensioner slide block and locating piece, wherein the lower end of leading screw is fixed on the workbench, the upper end is connected with handwheel, screw has been threaded on leading screw, described pole socket is fixed in the outside of screw, and hinged with an end of the pole of a plurality of uniform settings on pole socket, the other end of pole is hinged with the tensioner slide block, the bottom of this tensioner slide block is provided with locating piece, moves back and forth in the radially slideway that locating piece can be processed on workbench; The bottom of main shaft is provided with band brake apparatus in the feeding machine main shaft device, comprise band-type brake seat, band-type brake wheel, band-type brake band, connecting rod, axle sleeve, band-type brake spring and first nut, wherein the band-type brake seat is installed on the inwall of column, band-type brake wheel key is connected in the lower end of described main shaft, one end of band-type brake band is connected on the band-type brake seat, the other end links to each other with an end of connecting rod, this connecting rod is contained in the axle sleeve that is embedded on the column, connecting rod is positioned at the outer other end of column and is provided with first nut, is provided with the band-type brake spring that is enclosed within on the connecting rod between the axle sleeve and first nut;
Described binding clasp is installed on column bearing and the support body, comprise front jocket wheel, fixing pressure roller, movable platen, the sticking seat of movable hair, sticking seat of fixing hair and back guide wheel, wherein, front jocket wheel and back guide wheel are installed on the support body respectively and are positioned at the turnover two ends of strip, in support body, between front jocket wheel and back guide wheel, be respectively equipped with fixedly pressure roller, movable platen, sticking seat of movable hair and the sticking seat of fixing hair, pressure roller and the sticking seat of fixing hair connect movable platen respectively with fixedly with the sticking seat of movable hair, pressure roller is parallel to each other for every group with the sticking seat of hair and is symmetrical arranged, identical gap is left in the centre, and movable platen can be regulated along doing perpendicular to the strip feedstock direction to move with the sticking seat of movable hair; Fixedly be respectively equipped with two groups of bearings in pressure roller and the movable platen, bearing is installed in the internal diameter of fixedly pressure roller and movable platen respectively by axle, spacing by shaft block ring, by the locking of spring washer and second nut, the frictional force that moves by strip in the middle of the external diameter of fixedly pressure roller and movable platen makes fixedly that pressure roller and movable platen generation pure rolling rotate; Movable platen is installed in an end of first slide block, and the other end of first slide block is connected with an end of pull bar, and the other end of pull bar is passed and be hinged with first handle by support body, be with the spring that movable platen is resetted on the pull bar between first slide block and the support body; The sticking seat of described movable hair is installed in an end of second slide block, the other end of second slide block is connected with an end of pull bar, the other end of pull bar is passed and is hinged with second handle by support body, be with the spring that the sticking seat of movable hair is resetted on the pull bar between second slide block and the support body;
Described coiling machine also comprises coiling machine worktable, coiling machine main shaft device, bolt clip, first motor reducer and belt drive unit, wherein coiling machine main shaft device is installed on the base for supporting, first motor reducer links to each other with main shaft in the coiling machine main shaft device by belt drive unit, and the other end of this main shaft is connected with the coiling machine worktable; Described blowing bracing frame is placed on the coiling machine worktable, rotates with workbench, is provided with the fixedly bolt clip of strip on the blowing bracing frame; The blowing bracing frame comprises the cardboard circle, supports arc plate, support bar, supporting sleeve, support base plate and suspension ring, wherein supporting base plate is that the center is to the circular slab that has round boss, the center of coiling machine worktable is provided with seam, and the central boss that supports base plate is placed in the seam of coiling machine worktable; Be evenly equipped with a plurality of supporting sleeves on the circumferential plane that supports base plate, be plugged with the support bar that can radially elongate in the supporting sleeve, the outer end of every support bar all is connected with supports the arc plate; Described support arc plate periphery is provided with the cardboard circle, leaves the breach that is used to twine strip on the cardboard circle, and the bolt clip is fixed in strip on the support bar; Be respectively equipped with a plurality of suspension ring that the blowing bracing frame is sling be convenient on each supporting sleeve;
The described make-up machine that compresses comprises second motor reducer, driven wheel, tooth bar, dolly wheel, car frame, pull hook bar, typing anchor clamps, guide rail platform, cylinder and lathe bed support plate, the last plane of its middle guide platform is a guide rail, is provided with the typing anchor clamps between guide rail; Car frame is installed on the guide rail platform and can moves back and forth along guide rail, riser inboard at the car frame two ends is respectively equipped with dolly wheel and driven wheel up and down, the riser outside at car frame two ends is respectively equipped with second motor reducer, and the output shaft of this second motor reducer is connected with the driven wheel key; Both sides at the guide rail platform are respectively equipped with tooth bar along the strip feed direction, this tooth bar is between dolly wheel and driven wheel, the bottom of tooth bar and driven wheel engagement, the dolly wheel is connected with the pull hook bar of pulling strip along the last plane rolling of tooth bar in car frame; Side at the guide rail platform is provided with cylinder, and cylinder is installed on the lathe bed support plate, and this lathe bed support plate is connected with the lathe bed of guide rail platform.
Advantage of the present utility model and good effect are:
1. the utility model frees magnetic screen production from single, heavy manual labor, has alleviated working strength of workers, has improved the operating efficiency of producing.
2. the utility model makes magnetic screen production be reduced to two processing steps, and topology layout is reasonable, and the product quality that magnetic screen is made has been guaranteed in the rhythm of production equilibrium.
3. the utility model is by the forming production line of a plurality of unit system in combination, and whole-process automatic control is easy and simple to handle, can satisfy standardization, mass production demand.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of feeding machine among Fig. 1;
Fig. 4 is the partial enlarged drawing at B place among Fig. 3;
Fig. 5 is an A-A cutaway view among Fig. 3;
Fig. 6 is the structural representation of binding clasp among Fig. 1;
Fig. 7 is that C among Fig. 6 is to view;
Fig. 8 is the D-D cutaway view among Fig. 7;
Fig. 9 is the structural representation of coiling machine among Fig. 1;
Figure 10 is that E among Fig. 9 is to view;
Figure 11 is the partial top view of Fig. 9;
Figure 12 is for compressing the structural representation of make-up machine among Fig. 1;
Figure 13 is that F among Figure 12 is to view;
Wherein: 1 is feeding machine, and 2 is binding clasp, and 3 are the coiling machine, and 4 for compressing make-up machine, 5 are the unprocessed material volume, and 6 is circular material volume, and 7 are strip material volume, 8 is workbench, and 9 is the feeding machine main shaft device, and 10 is column, 11 is handwheel, and 12 is leading screw, and 13 is screw, 14 is thrust ball bearing, and 15 are a pole socket, and 16 is pole, 17 is the tensioner slide block, and 18 is first bearing pin, and 19 is locating piece; 20 is the band-type brake seat, and 21 are the band-type brake wheel, and 22 is the band-type brake band, and 23 is second bearing pin, and 24 is connecting rod, and 25 is axle sleeve, and 26 is the band-type brake spring, and 27 is first nut; 28 is the column bearing, and 29 is support body, and 30 is front jocket wheel, 31 are fixing pressure roller, and 32 is movable platen, and 33 is first slide block, 34 is first handle, and 35 is second handle, and 36 is second slide block, 37 is the sticking seat of movable hair, and 38 are the sticking seat of fixing hair, and 39 is the back guide wheel, 40 is upper cover plate, and 41 is spring washer, and 42 is second nut, 43 is axle, and 44 is shaft block ring, and 45 is bearing, 46 is the 3rd nut, 47 for adjusting wheel, and 48 is spring, and 49 is spring base, 50 are cover, 51 is pull bar, and 52 is second bearing pin, and 53 is eccentric joint; 54 are the coiling machine worktable, and 55 is the bolt clip, and 56 is base for supporting, and 57 are coiling machine main shaft device, 58 is belt drive unit, and 59 is first motor reducer, and 60 is the cardboard circle, and 61 for supporting the arc plate, 62 is support bar, and 63 is supporting sleeve, and 64 is support frame plates, and 65 is suspension ring; 66 is second motor reducer, and 67 is driven wheel, and 68 is tooth bar, and 69 is the dolly wheel, and 70 is car frame, 71 is the pull hook bar, and 72 are the typing anchor clamps, and 73 is the guide rail platform, and 74 is cylinder, 75 is the lathe bed support plate, and 76 is swelling device, and 77 is band brake apparatus, and 78 is the blowing bracing frame.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
As shown in Figure 1, the utility model comprises feeding machine 1, binding clasp 2, the coiling machine 3 that sets gradually and compresses make-up machine 4.
Shown in Fig. 3～5, feeding machine 1 comprises workbench 8, feeding machine main shaft device 9, column 10, swelling device 76 and band brake apparatus 77, wherein feeding machine main shaft device 9 comprises main shaft, bearing and bearing pedestal, column 10 is a hollow structure, bearing seat is in column 10 and affixed with the top of column 10, main shaft is installed in rotation in the bearing pedestal by bearing, and an end (lower end) of main shaft is provided with band brake apparatus 9, and the other end (top) is affixed with workbench 8.Swelling device 76 is arranged on the workbench 8, comprise handwheel 11, leading screw 12, screw 13, thrust ball bearing 14, a pole socket 15, pole 16, tensioner slide block 17, first bearing pin 18 and locating piece 19, the lower end of leading screw 12 is fixed on the workbench 8, the upper end is connected with handwheel 11, screw 13 has been threaded on leading screw 12, pole socket 15 is fixed in the outside of screw 13, and one group of thrust ball bearing 14 respectively is installed up and down; Hinged by first bearing pin 18 on a pole socket 15 with an end of the pole 16 of a plurality of uniform settings, the other end of pole 16 is hinged with tensioner slide block 17 by first bearing pin 18, the bottom of this tensioner slide block 17 is provided with locating piece 19, the pole 16 of present embodiment, tensioner slide block 17 respectively are six, manual rotation hand wheel 11, by leading screw 12, screw 13, pole socket 15 and pole 16, move back and forth in the radially slideway that drive locating piece 19 can be processed on workbench 8.
Shown in Fig. 6～8, binding clasp 2 is installed on column bearing 28 and the support body 29, comprise front jocket wheel 30, fixedly pressure roller 31, movable platen 32, the sticking seat 37 of movable hair, the sticking seat 38 of fixing hair, first slide block 33, first handle 34, second handle 35, second slide block 36 and back guide wheel 39, wherein, front jocket wheel 30 and back guide wheel 39 are installed on the support body 29 respectively and are positioned at the turnover two ends of strip, in support body 29, between front jocket wheel 30 and back guide wheel 39, be respectively equipped with fixedly pressure roller 31, movable platen 32, sticking seat 37 of movable hair and the sticking seat 38 of fixing hair, pressure roller 31 and the sticking seat 38 of fixing hair connect movable platen 32 respectively with fixedly with the sticking seat 37 of movable hair, pressure roller is parallel to each other for every group with the sticking seat of hair and is symmetrical arranged, identical gap is left in the centre, and movable platen 32 can be regulated along doing perpendicular to the strip feedstock direction to move with the sticking seat 37 of movable hair.Fixedly be respectively equipped with two groups of bearings 45 in pressure roller 31 and the movable platen 32, bearing 45 is installed in respectively fixedly in the pressure roller 31 and movable platen 32 internal diameters by axle 43, spacing by shaft block ring 44, by spring washer 41 and the locking of second nut 42, the frictional force that moves by strip in the middle of the external diameter of fixedly pressure roller 31 and movable platen 32 makes fixedly that pressure roller 31 and movable platen 32 generation pure rolling rotate; Described movable platen 32 is installed in an end of first slide block 33, the other end of first slide block 33 is connected with an end of pull bar 51, the other end of pull bar 51 passes and is hinged with first handle 34 by support body 29, is with the spring 48 that movable platen 32 is resetted on the pull bar 51 between first slide block 33 and the support body 29; The sticking seat 37 of described movable hair is installed in an end of second slide block 36, the other end of second slide block 36 is connected with an end of pull bar 51, the other end of pull bar 51 passes and is hinged with second handle 35 by support body 29, is with to make the sticking seat of movable hair 37 springs that reset 48 on the pull bar 51 between second slide block 36 and the support body 29.Regulate the adjustment wheel 47 on the pull bar 51 of movable platen 32 and the sticking seat 37 of movable hair, movable platen 32 and the sticking seat 37 of movable hair are moved to adjust to suitable gap along do trace perpendicular to the strip feedstock direction.
Shown in Fig. 9～11, coiling machine 3 comprises coiling machine worktable 54, coiling machine main shaft device 57, bolt clip 55, blowing bracing frame 78, first motor reducer 59 and belt drive unit 58, coiling machine main shaft device 57 is installed on the base for supporting 56, comprise main shaft, bearing and bearing pedestal, base for supporting 56 is a hollow structure, bearing seat is in base for supporting 56 and affixed with the top of base for supporting 56, main shaft is installed in rotation in the bearing pedestal by bearing, one end (lower end) of main shaft is connected with belt drive unit 58, and the other end (top) is affixed with coiling machine worktable 57; First motor reducer 59 is installed in a side of base for supporting 56, and the output shaft of first motor reducer 59 links to each other with belt drive unit 58.
Blowing bracing frame 78 is mobiles and is placed on the coiling machine worktable 54, comprise cardboard circle 60, support arc plate 61, support bar 62, supporting sleeve 63, support base plate 64 and suspension ring 65, wherein supporting base plate 64 is that the center is to the circular slab that has round boss, the center of coiling machine worktable 54 is provided with seam, the central boss that supports base plate 64 is placed in the seam of coiling machine worktable 54, supports base plate 64 with 54 rotations of coiling machine worktable; Be evenly equipped with a plurality of (present embodiment is 12) supporting sleeve 63 on the circumferential plane that supports base plate 64, be plugged with the support bar 62 that can radially elongate in the supporting sleeve 63, the outer end of every support bar 62 all is connected with supports arc plate 61; Described support arc plate 61 peripheries are provided with cardboard circle 60, leave the breach that is used to twine strip on the cardboard circle 60, and bolt clip 55 is fixed in strip on the support bar 62; Be respectively equipped with a plurality of suspension ring 65 that blowing bracing frame 78 is sling be convenient on each supporting sleeve 63.
Shown in Figure 12,13, compress make-up machine 4 and comprise second motor reducer 66, driven wheel 67, tooth bar 68, dolly wheel 69, car frame 70, pull hook bar 70, typing anchor clamps 72, guide rail platform 73, cylinder 74 and lathe bed support plate 75, the last plane of its middle guide platform 73 is a guide rail, between guide rail, be provided with typing anchor clamps 72, these typing anchor clamps 72 are the anchor clamps by one group of series specification of magnetic screen product width size design, can select according to the specification of magnetic screen product; Car frame 70 is installed on the guide rail platform 73 and can moves back and forth along guide rail, be respectively equipped with dolly wheel 69 and driven wheel 67 up and down in the riser inboard at car frame 70 two ends, the riser outside at car frame 70 two ends is respectively equipped with second motor reducer 66, and the output shaft of this second motor reducer 66 is connected with driven wheel 67 keys; Both sides at guide rail platform 73 are respectively equipped with tooth bar 68 along the strip feed direction, this tooth bar 68 is between dolly wheel 69 and driven wheel 67, the bottom of tooth bar 68 and driven wheel 67 engagements, dolly wheel 69 is connected with the pull hook bar 71 of pulling material volume along the last plane rolling of tooth bar 68 in car frame 70; Because dolly wheel 69 is two, corresponding second motor reducer 66, driven wheel 67, tooth bar 68 are two, are symmetrical arranged and driven in synchronism; Side at guide rail platform 73 is provided with cylinder 74, and cylinder 74 is installed on the lathe bed support plate 75, and this lathe bed support plate 75 is connected with the lathe bed of guide rail platform 73, and present embodiment is provided with two cylinders 74.
Operation principle of the present utility model is:
The utility model is the circular series that certain thickness and width silicon steel sheet is turned to required specification, again the annulus coiled strip is pulled into the strip coiled strip and is compacted to typing.Realize that these two technical processs are finished continuously by magnetic screen form wire equipment.In order to increase work efficiency, this form wire equipment mainly by the feeding machine of two parallel connections, binding clasp, coiling machine, compress shaping machine set, as shown in Figure 2, the leader of the volume of the unprocessed material on two feeding machines 15 passes binding clasp 2 respectively, is fastened on the blowing bracing frame 78 of coiling machine 3.
Technology implementation procedure of the present utility model is described in detail in detail below:
A. silicon steel sheet unprocessed material volume 5 is placed on the workbench 8 of feeding machine 1, manual rotation hand wheel 11, by driving leading screw 12 rotations, driving screw 13 moves down, each pole 16 that is connected with a pole socket 15 of screw 13 insert one stretches out, the locating piece 19 that is hinged with pole 16 moves in the radially slideway of workbench, and evenly tensioner unprocessed material volume 5; Unreel the process uniform and stable for making, but first nut 27 in the manual adjustment band brake apparatus 77, by adjusting the gap of band-type brake band 22 and band-type brake wheel 21, the level of tightness of unprocessed material volume 5 on the control feeding machine 1.
B. press down binding clasp first handle 34 and second handle 35 along 90 ° of directions, the movable platen 32 and sticking 37 in the movable hair on second slide block 36 that are installed on first slide block 33 are drawn back, manually the silicon steel sheet stub bar that will derive from feeding machine 1 is derived from back guide wheel 39 through the smooth importing of front jocket wheel 30; First handle 34 and second handle 35 are resetted movable platen 32 and movable mao sticking 37 gap state of under spring 48 effects, resuming work; Change spring forces by the adjustment wheel of adjusting on the pull bar 51 47, to control the gap length between two pressure rollers and two the sticking seats of hair; Can play the effect of smooth silicon steel sheet, removal strip burr and dust by binding clasp 2.
C. the silicon steel sheet stub bar of handling through binding clasp 2, be wrapped in equably on the cardboard circle 60 on the blowing bracing frame 78 on the coiling machine worktable 54, use two stub bars handling through the front operation 55 lockings of bolt clip simultaneously on support bar 62 from the indentation, there of cardboard circle 60; Start 59 work of first motor reducer, by belt drive unit 58, drive 57 rotations of coiling machine main shaft device, because the continuity of silicon steel sheet strip, just coiling machine 3, binding clasp 2 and feeding machine 1 are formed a technique unit system, provide power resources, the tightness of the band brake apparatus 77 control strips of feeding machine 1 by first motor reducer 59 of coiling machine 3, realize the synchronous rotation of coiling machine 3, binding clasp 2 and feeding machine 1, guaranteed the coiling quality of circular material volume 6.
When d. the material volume that twines when the coiling machine reaches required gauge thickness size, shut down earlier, cut off strip, unclamp the fixedly bolt clip 55 of strip, the blowing bracing frame is sling with crane; Has only the circular material volume 6 of formation at coiling machine worktable 54.
E. start second motor reducer 66 compress make-up machine 4,, make dolly wheel 69 plane rolling on the tooth bar 68 by driven wheel 67 and tooth bar 68 engagements; With the pull hook bar 71 in the car frame 70 coiling machine 3 rolled circular material volumes 6 are caught on reverse pulling, circular material volume 6 is pulled into strip material volume 7 through the typing anchor clamps 72 on the guide rail platform 73; Two cylinders 74 eject, and from the side the strip material are rolled up 7 compactings, and locking typing anchor clamps 72 make the moulding of magnetic screen production.
The dynamo-electric machine of the utility model coiling adopts braking motor, and workbench rotating disk 10～20rpm/min adopts frequency converter can realize stepless speed regulation, drives binding clasp, feeding machine run-in synchronism.The whole process of production continous-stable, technology rhythm compact and reasonable, automation control, easy and simple to handle, be fit to high-quality, mass production demand.
Claims (11)
1. transformer magnetic screen form wire equipment, it is characterized in that: comprise the feeding machine (1) that sets gradually, binding clasp (2), coiling machine (3) and compress make-up machine (4), wherein feeding machine (1) comprises swelling device (76), coiling machine (3) comprises blowing bracing frame (78), clamping has unprocessed material volume (5) and passes through swelling device (76) tensioner on the workbench of feeding machine (1), the leader of unprocessed material volume (5) passes binding clasp (2) and is fastened on the blowing bracing frame (78) of coiling machine (3), unprocessed material volume (5) provides power resources by coiling machine (3), by feeding machine (1), the synchronous rotation of binding clasp (2) and coiling machine (3) is formed on the circular material volume (6) on the blowing bracing frame (78); The described make-up machine (4) that compresses comprises pull hook bar, typing anchor clamps and cylinder, cylinder is perpendicular to the feed direction setting, the pull hook bar is positioned at the top of typing anchor clamps, pull hook bar and typing anchor clamps can move back and forth along feed direction, described circular material volume (10) is moved to by the pull hook bar and is compressed on the make-up machine (4), by the typing formation strip material volume (7) of cylinder compacting and typing anchor clamps.
2. press the transformer magnetic screen form wire equipment of claim 1, it is characterized in that: described feeding machine (1) and binding clasp (2) respectively are two, be arranged in parallel, the leader of the unprocessed material volume (5) on two feeding machines (1) passes binding clasp (2) respectively, is fastened on the blowing bracing frame (78) of coiling machine (3).
3. press the transformer magnetic screen form wire equipment of claim 1, it is characterized in that: described feeding machine (1) also comprises workbench (8), feeding machine main shaft device (9) and column (10), wherein feeding machine main shaft device (9) is installed on the column (10), workbench (8) is affixed with the main shaft in the feeding machine main shaft device (9), is provided with swelling device (76) on workbench (8).
4. press the transformer magnetic screen form wire equipment of claim 3, it is characterized in that: described swelling device (76) comprises handwheel (11), leading screw (12), screw (13), prop up pole socket (15), pole (16), tensioner slide block (17) and locating piece (19), wherein the lower end of leading screw (12) is fixed on the workbench (8), the upper end is connected with handwheel (11), screw (13) has been threaded on leading screw (12), described pole socket (15) is fixed in the outside of screw (13), pole socket (15) is gone up and an end of the pole (16) of a plurality of uniform settings is hinged propping up, the other end of pole (16) is hinged with tensioner slide block (17), the bottom of this tensioner slide block (17) is provided with locating piece (19), and locating piece (19) can move back and forth in workbench (8) is gone up the radially slideway of processing.
5. press the transformer magnetic screen form wire equipment of claim 3, it is characterized in that: the bottom of main shaft is provided with band brake apparatus (77) in the described feeding machine main shaft device (9), comprise band-type brake seat (20), band-type brake wheel (21), band-type brake band (22), connecting rod (24), axle sleeve (25), band-type brake spring (26) and first nut (27), wherein band-type brake seat (20) is installed on the inwall of column (10), band-type brake wheel (21) key is connected in the lower end of described main shaft, one end of band-type brake band (22) is connected on the band-type brake seat (20), the other end links to each other with an end of connecting rod (24), this connecting rod (24) is contained in the axle sleeve (25) that is embedded on the column, connecting rod (24) is positioned at the outer other end of column (10) and is provided with first nut (27), is provided with the band-type brake spring (26) that is enclosed within on the connecting rod (24) between axle sleeve (25) and first nut (27).
6. press the transformer magnetic screen form wire equipment of claim 1, it is characterized in that: described binding clasp (2) is installed on column bearing (28) and the support body (29), comprise front jocket wheel (30), fixing pressure roller (31), movable platen (32), the movable sticking seat of hair (37), fixing sticking seat of hair (38) and back guide wheel (39), wherein, front jocket wheel (30) and back guide wheel (39) are installed in the turnover two ends that strip was gone up and be positioned to support body (29) respectively, in support body (29), be positioned between front jocket wheel (30) and the back guide wheel (39), be respectively equipped with fixedly pressure roller (31), movable platen (32), movable sticking seat of hair (37) and the fixing sticking seat of hair (38), pressure roller (31) and the fixing sticking seat of hair (38) connect movable platen (32) respectively with fixedly with the movable sticking seat of hair (37), pressure roller is parallel to each other for every group with the sticking seat of hair and is symmetrical arranged, identical gap is left in the centre, and movable platen (32) can be regulated along doing perpendicular to the strip feedstock direction to move with the movable sticking seat of hair (37).
7. press the transformer magnetic screen form wire equipment of claim 6, it is characterized in that: be respectively equipped with two groups of bearings (45) in described fixedly pressure roller (31) and the movable platen (32), bearing (45) is installed in the internal diameter of fixedly pressure roller (31) and movable platen (32) respectively by axle (43), spacing by shaft block ring (44), by the locking of spring washer (41) and second nut (42), the frictional force that moves by strip in the middle of the external diameter of fixedly pressure roller (31) and movable platen (32) makes fixedly that pressure roller (31) and movable platen (32) generation pure rolling rotate.
8. press the transformer magnetic screen form wire equipment of claim 6, it is characterized in that: described movable platen (32) is installed in an end of first slide block (33), the other end of first slide block (33) is connected with an end of pull bar (51), the other end of pull bar (51) passes and is hinged with first handle (34) by support body (29), is with the spring (48) that movable platen (32) is resetted on the pull bar (51) between first slide block (33) and the support body (29); The described movable sticking seat of hair (37) is installed in an end of second slide block (36), the other end of second slide block (36) is connected with an end of pull bar (51), the other end of pull bar (51) passes and is hinged with second handle (35) by support body (29), is with the spring (48) that the movable sticking seat of hair (37) is resetted on the pull bar (51) between second slide block (36) and the support body (29).
9. press the transformer magnetic screen form wire equipment of claim 1, it is characterized in that: described coiling machine (3) also comprises coiling machine worktable (54), coiling machine main shaft device (57), bolt clip (55), first motor reducer (59) and belt drive unit (58), wherein coiling machine main shaft device (57) is installed on the base for supporting (56), first motor reducer (59) links to each other with main shaft in the coiling machine main shaft device (57) by belt drive unit (58), and the other end of this main shaft is connected with coiling machine worktable (54); Described blowing bracing frame (78) is placed on coiling machine worktable (54) and goes up, rotates with workbench (54), is provided with the fixedly bolt clip (55) of strip on blowing bracing frame (78).
10. press the transformer magnetic screen form wire equipment of claim 9, it is characterized in that: described blowing bracing frame (78) comprises cardboard circle (60), support arc plate (61), support bar (62), supporting sleeve (63), supports base plate (64) and suspension ring (65), wherein supporting base plate (64) is that the center is to the circular slab that has round boss, the center of coiling machine worktable (54) is provided with seam, and the central boss that supports base plate (64) is placed in the seam of coiling machine worktable (54); Be evenly equipped with a plurality of supporting sleeves (63) on the circumferential plane that supports base plate (64), be plugged with the support bar (62) that can radially elongate in the supporting sleeve (63), the outer end of every support bar (62) all is connected with supports arc plate (61); Described support arc plate (61) periphery is provided with cardboard circle (60), and the cardboard circle leaves the breach that is used to twine strip on (60), and bolt clip (55) is fixed in strip on the support bar (62); Be respectively equipped with a plurality of suspension ring (65) that blowing bracing frame (78) is sling be convenient on each supporting sleeve (63).
11. transformer magnetic screen form wire equipment by claim 1, it is characterized in that: the described make-up machine (4) that compresses comprises second motor reducer (66), driven wheel (67), tooth bar (68), dolly wheel (69), car frame (70), pull hook bar (71), typing anchor clamps (72), guide rail platform (73), cylinder (74) and lathe bed support plate (75), the last plane of its middle guide platform (73) is a guide rail, is provided with typing anchor clamps (72) between guide rail; Car frame (70) is installed in guide rail platform (73) and goes up and can move back and forth along guide rail, be respectively equipped with dolly wheel (69) and driven wheel (67) up and down in the riser inboard at car frame (70) two ends, the riser outside at car frame (70) two ends is respectively equipped with second motor reducer (66), and the output shaft of this second motor reducer (66) is connected with driven wheel (67) key; Both sides at guide rail platform (73) are respectively equipped with tooth bar (68) along the strip feed direction, this tooth bar (68) is positioned between dolly wheel (69) and the driven wheel (67), the bottom of tooth bar (68) and driven wheel (67) engagement, dolly wheel (69) is connected with the pull hook bar (71) of pulling strip along the last plane rolling of tooth bar (68) in car frame (70); Side at guide rail platform (73) is provided with cylinder (74), and cylinder (74) is installed on the lathe bed support plate (75), and this lathe bed support plate (75) is connected with the lathe bed of guide rail platform (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200310508U CN202034235U (en) | 2011-01-28 | 2011-01-28 | Transformer magnetic shielding forming line apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200310508U CN202034235U (en) | 2011-01-28 | 2011-01-28 | Transformer magnetic shielding forming line apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202034235U true CN202034235U (en) | 2011-11-09 |
Family
ID=44896524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200310508U Expired - Lifetime CN202034235U (en) | 2011-01-28 | 2011-01-28 | Transformer magnetic shielding forming line apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202034235U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102623164A (en) * | 2011-01-28 | 2012-08-01 | 新疆特变电工集团有限公司 | Magnetic shielding forming line equipment for transformer |
| CN103745819A (en) * | 2013-12-31 | 2014-04-23 | 国家电网公司 | Electric reactor inner supporting strip resetting method |
-
2011
- 2011-01-28 CN CN2011200310508U patent/CN202034235U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102623164A (en) * | 2011-01-28 | 2012-08-01 | 新疆特变电工集团有限公司 | Magnetic shielding forming line equipment for transformer |
| CN102623164B (en) * | 2011-01-28 | 2013-05-15 | 新疆特变电工集团有限公司 | Magnetic shielding forming line equipment for transformer |
| CN103745819A (en) * | 2013-12-31 | 2014-04-23 | 国家电网公司 | Electric reactor inner supporting strip resetting method |
| CN103745819B (en) * | 2013-12-31 | 2016-04-27 | 国家电网公司 | Reactor inner bracing strip repositioning method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111109 Effective date of abandoning: 20130515 |
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| RGAV | Abandon patent right to avoid regrant |