CN202022611U - Manual tensioning roller used for color coated sheet production line - Google Patents

Manual tensioning roller used for color coated sheet production line Download PDF

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CN202022611U
CN202022611U CN201120100854.9U CN201120100854U CN202022611U CN 202022611 U CN202022611 U CN 202022611U CN 201120100854 U CN201120100854 U CN 201120100854U CN 202022611 U CN202022611 U CN 202022611U
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rubber roller
bracket
bearing seat
lifting mechanism
color
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郭振刚
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Tianjin Xinyu Color Plate Co Ltd
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Tianjin Xinyu Color Plate Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本实用新型涉及一种应用于彩涂板生产线的手动张紧辊,由前胶辊及其前轴承座、后胶辊及其后轴承座、前升降机构、后升降机构、前支架及后支架构成,前支架的两侧上端安装前胶辊两端的两个前轴承座,在两个前轴承座下方的前支架上均固装前升降机构;在前胶辊后方的后支架上端固装后升降机构,后支架中部安装后胶辊及其后轴承座,前胶辊与后胶辊轴线相错。本张紧辊结构简单,设计科学合理,成本低廉,可以有效避免在彩涂板生产线中的彩涂板过于松弛以及受重力吸引容易下垂、上下抖动、在抖动过程中容易划伤的问题,有效提高了产品质量。

Figure 201120100854

The utility model relates to a manual tension roller applied to a color-coated plate production line, which consists of a front rubber roller and its front bearing seat, a rear rubber roller and its rear bearing seat, a front lifting mechanism, a rear lifting mechanism, a front bracket and a rear bracket The two front bearing housings at both ends of the front rubber roller are installed on the upper ends of the two sides of the front bracket, and the front lifting mechanism is fixed on the front bracket below the two front bearing housings; after the upper end of the rear bracket behind the front rubber roller is fixed The lifting mechanism, the rear rubber roller and the rear bearing seat are installed in the middle of the rear bracket, and the axes of the front rubber roller and the rear rubber roller are staggered. The tension roller is simple in structure, scientific and reasonable in design, and low in cost. It can effectively avoid the problems that the color-coated board in the color-coated board production line is too loose and is easily sagged by gravity, shakes up and down, and is easy to be scratched during the shaking process. Improved product quality.

Figure 201120100854

Description

应用于彩涂板生产线的手动张紧辊Manual tensioning roller applied to color-coated sheet production line

技术领域 technical field

本实用新型能够属于机械(钢板)加工领域,涉及彩涂生产线,尤其是一种应用于彩涂板生产线的手动张紧辊。The utility model can belong to the field of mechanical (steel plate) processing, and relates to a color-coated production line, in particular to a manual tension roller applied to a color-coated plate production line.

背景技术 Background technique

目前,在彩涂生产线中,彩涂板一般需要长距离的传输,以便进行下一步的加工。但由于没有张紧装置,使彩涂板过于松弛,受重力吸引容易下垂,产生上下抖动,并且在抖动过程中容易被划伤,影响产品质量。At present, in the color-coating production line, the color-coated board generally needs to be transported over a long distance for the next step of processing. However, because there is no tensioning device, the color-coated board is too loose, and it is easy to sag due to gravity, causing up and down shaking, and it is easy to be scratched during the shaking process, which affects product quality.

通过检索,尚未发现解决本实用新型技术问题的公开技术方案。By searching, no disclosed technical solutions for solving the technical problems of the utility model have been found yet.

发明内容 Contents of the invention

本实用新型的目的在于提供一种应用于彩涂板生产线的手动张紧辊,以缓解彩涂板经过较长距离时没有张紧的问题,解决了带钢在运行中下垂,抖动,划伤的问题。The purpose of this utility model is to provide a manual tensioning roller applied to the color-coated plate production line to alleviate the problem of no tension when the color-coated plate passes through a long distance, and to solve the problem of sagging, shaking, and scratching of the strip during operation. The problem.

本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:

一种应用于彩涂板生产线的手动张紧辊,由前胶辊及其前轴承座、后胶辊及其后轴承座、前升降机构、后升降机构、前支架及后支架构成,前支架的两侧上端安装前胶辊两端的两个前轴承座,在两个前轴承座下方的前支架上均固装前升降机构;在前胶辊后方的后支架上端固装后升降机构,后支架中部安装后胶辊及其后轴承座,前胶辊与后胶辊轴线相错。A manual tension roller used in a color-coated sheet production line, consisting of a front rubber roller and its front bearing seat, a rear rubber roller and its rear bearing seat, a front lifting mechanism, a rear lifting mechanism, a front bracket and a rear bracket, and the front bracket Two front bearing blocks at both ends of the front rubber roller are installed on the upper ends of both sides of the front rubber roller, and the front lifting mechanism is fixed on the front bracket below the two front bearing seats; the rear lifting mechanism is fixed on the upper end of the rear bracket behind the front rubber roller. The rear rubber roller and the rear bearing seat are installed in the middle part of the support, and the axes of the front rubber roller and the rear rubber roller are staggered.

而且,所述前升降机构与后升降机构的结构相同,均由手摇把、蜗轮蜗杆传动器、丝杠、丝母及直线导轨构成,直线导轨固装在前支架或后支架上,该直线导轨上端与前轴承座或后轴承座固装,在前轴承座或后轴承座上固装丝母,该丝母与丝杠啮合,丝杠的下端与蜗轮蜗杆传动器的蜗轮同轴安装,手摇把与蜗轮蜗杆传动器的蜗杆连接。Moreover, the structure of the front elevating mechanism is the same as that of the rear elevating mechanism, and they are all composed of a hand crank, a worm drive, a lead screw, a screw nut and a linear guide rail, and the linear guide rail is fixed on the front bracket or the rear bracket. The upper end of the guide rail is fixed with the front bearing seat or the rear bearing seat, and the screw nut is fixed on the front bearing seat or the rear bearing seat. The screw nut is engaged with the lead screw, and the lower end of the lead screw is coaxially installed with the worm wheel of the worm gear drive. The hand crank is connected with the worm of the worm gear drive.

本实用新型采用的优点和积极效果是:The advantages and positive effects that the utility model adopts are:

1、本张紧辊是通过两个胶辊和一套调节装置来实现的,两个胶辊前后错位安装,由调节装置调整其上下位置,彩涂板从两个胶辊中间经过,使用时用调节装置调节辊子的上下位置,使其成为S型角度,挤紧彩涂板,就增加了彩涂板在该段的张力,这样就避免了产品的下垂和上下摆动。1. The tension roller is realized by two rubber rollers and a set of adjustment device. The two rubber rollers are installed in front and rear dislocations, and the upper and lower positions are adjusted by the adjustment device. The color-coated plate passes between the two rubber rollers. Use the adjusting device to adjust the up and down position of the rollers to make it an S-shaped angle, squeeze the color-coated board tightly, and increase the tension of the color-coated board in this section, thus avoiding the product from sagging and swinging up and down.

2、本张紧辊结构简单,设计科学合理,成本低廉,可以有效避免在彩涂板生产线中的彩涂板过于松弛以及受重力吸引容易下垂、上下抖动、在抖动过程中容易划伤的问题,有效提高了产品质量。2. The tension roller has a simple structure, scientific and reasonable design, and low cost, which can effectively avoid the problems that the color-coated board in the color-coated board production line is too loose and easily sags due to gravity, shakes up and down, and is easy to scratch during the shaking process , effectively improving product quality.

附图说明: Description of drawings:

图1是本实用新型的结构主视图;Fig. 1 is a structural front view of the utility model;

图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .

具体实施方式: Detailed ways:

下面通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。The utility model is described in further detail below through specific examples, the following examples are only descriptive, not limiting, and cannot limit the protection scope of the utility model with this.

一种应用于彩涂板生产线的手动张紧辊,由前胶辊16、前轴承座15、前升降机构、前支架9及后胶辊7、后轴承座6、后升降机构、后支架8构成,前支架的两侧上端安装前胶辊两端的两个前轴承座,在两个前轴承座下方的前支架上均固装前升降机构,每一前升降机构由手摇把10、蜗轮蜗杆传动器11、丝杠12、丝母14及直线导轨13构成,直线导轨固装在前支架上,该直线导轨上端与前胶辊的前轴承座采用螺丝固装,在前轴承座下端固装丝母,该丝母与丝杠啮合,丝杠的下端与蜗轮蜗杆传动器的蜗轮同轴安装,手摇把与蜗轮蜗杆传动器的蜗杆连接,由此实现手摇把转动时蜗杆驱动蜗轮转动,蜗轮带动丝杠转动,丝杠啮合驱动丝母上下位移,从而带动前轴承座及前胶辊的上下位移调整。A manual tension roller applied to a color-coated sheet production line, consisting of a front rubber roller 16, a front bearing seat 15, a front lifting mechanism, a front support 9, a rear rubber roller 7, a rear bearing seat 6, a rear lifting mechanism, and a rear support 8 Composition, two front bearing blocks at the two ends of the front rubber roller are installed on the upper ends of both sides of the front bracket, and the front lifting mechanism is fixed on the front bracket below the two front bearing seats. Each front lifting mechanism is composed of a hand crank 10, a worm gear Worm drive 11, lead screw 12, screw nut 14 and linear guide rail 13 constitute, linear guide rail is fixed on the front bracket, the front bearing seat of the front rubber roller is fixed on the upper end of the linear guide rail and the front bearing seat of the front rubber roller, and is fixed on the lower end of the front bearing seat. Install the screw nut, the screw nut meshes with the screw, the lower end of the screw is coaxially installed with the worm gear of the worm gear drive, and the hand crank is connected with the worm screw of the worm gear drive, so that the worm drives the worm gear when the hand crank rotates Rotate, the worm wheel drives the lead screw to rotate, and the lead screw meshes to drive the screw nut to move up and down, thereby driving the up and down displacement adjustment of the front bearing seat and the front rubber roller.

在前胶辊后方的后支架上端固装后升降机构,后支架中部安装后胶辊及其后轴承座,后胶辊与前胶辊轴线相错,彩涂板17自前胶辊传送过来经过后胶辊形成S形。后升降机构的结构与前升降机构的结构及功能完全相同,由手摇把2、蜗轮蜗杆传动器1、丝杠3、直线导轨5、丝母4构成,其具体连接关系不再赘述。The rear lifting mechanism is fixed on the upper end of the rear bracket behind the front rubber roller. The rear rubber roller and its rear bearing seat are installed in the middle of the rear bracket. The axes of the rear rubber roller and the front rubber roller are staggered. The rubber rollers form an S shape. The structure and function of the rear lifting mechanism are exactly the same as those of the front lifting mechanism. It is made of hand crank 2, worm gear drive 1, leading screw 3, linear guide 5, screw nut 4, and its specific connection relationship is no longer repeated.

本实用新型的工作原理为:The working principle of the utility model is:

采用直线导轨作为前、后胶辊上下移动的执行机构,直线导轨固定于支架上,直线导轨轴承与胶辊轴承座用螺丝相连,轴承座丝母相连接,手摇把通过蜗轮蜗杆传动器驱动丝杠转动时啮合驱动丝母,实现由转动向直线位移的转变;轴承座和直线导轨直线位移,从而达到调节前、后张紧辊上、下移动的目的。如图所示,当前、后胶辊前后错位成S型时,彩涂板被前、后胶辊挤紧从而增加张力。The linear guide rail is used as the executive mechanism for the front and rear rubber rollers to move up and down. The linear guide rail is fixed on the bracket. The bearing of the linear guide rail is connected with the bearing seat of the rubber roller with screws, and the nut of the bearing seat is connected. The hand crank is driven by a worm gear drive. When the lead screw rotates, it engages with the driving screw nut to realize the transformation from rotation to linear displacement; the bearing seat and linear guide rail linear displacement, so as to achieve the purpose of adjusting the up and down movement of the front and rear tension rollers. As shown in the figure, when the front and rear rubber rollers are misaligned to form an S shape, the color-coated plate will be squeezed tightly by the front and rear rubber rollers to increase the tension.

Claims (2)

1.一种应用于彩涂板生产线的手动张紧辊,其特征在于:由前胶辊及其前轴承座、后胶辊及其后轴承座、前升降机构、后升降机构、前支架及后支架构成,前支架的两侧上端安装前胶辊两端的两个前轴承座,在两个前轴承座下方的前支架上均固装前升降机构;在前胶辊后方的后支架上端固装后升降机构,后支架中部安装后胶辊及其后轴承座,前胶辊与后胶辊轴线相错。1. A manual tensioning roller applied to a color-coated sheet production line, characterized in that it consists of a front rubber roller and its front bearing seat, a rear rubber roller and its rear bearing seat, a front lifting mechanism, a rear lifting mechanism, a front bracket and The rear bracket is composed of two front bearing seats at both ends of the front rubber roller installed on the upper ends of the two sides of the front bracket, and the front lifting mechanism is fixed on the front bracket below the two front bearing seats; the upper end of the rear bracket behind the front rubber roller is fixed. The rear lifting mechanism is installed, the rear rubber roller and the rear bearing seat are installed in the middle of the rear bracket, and the axes of the front rubber roller and the rear rubber roller are staggered. 2.根据权利要求1所述的应用于彩涂板生产线的手动张紧辊,其特征在于:所述前升降机构与后升降机构的结构相同,均由手摇把、蜗轮蜗杆传动器、丝杠、丝母及直线导轨构成,直线导轨固装在前支架或后支架上,该直线导轨上端与前轴承座或后轴承座固装,在前轴承座或后轴承座上固装丝母,该丝母与丝杠啮合,丝杠的下端与蜗轮蜗杆传动器的蜗轮同轴安装,手摇把与蜗轮蜗杆传动器的蜗杆连接。2. The manual tension roller applied to the color-coated sheet production line according to claim 1, characterized in that: the structure of the front lifting mechanism and the rear lifting mechanism are the same, and both are composed of a hand crank, a worm gear, a wire The linear guide rail is fixed on the front bracket or the rear bracket, the upper end of the linear guide rail is fixed on the front bearing seat or the rear bearing seat, and the screw nut is fixed on the front bearing seat or the rear bearing seat. The screw nut is engaged with the leading screw, the lower end of the leading screw is coaxially installed with the worm gear of the worm gear and worm drive, and the hand crank is connected with the worm of the worm gear and worm drive.
CN201120100854.9U 2011-04-08 2011-04-08 Manual tensioning roller used for color coated sheet production line Expired - Fee Related CN202022611U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105858309A (en) * 2016-05-27 2016-08-17 翰博高新材料(合肥)股份有限公司 Guide membrane tension regulating device for polaroid cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105858309A (en) * 2016-05-27 2016-08-17 翰博高新材料(合肥)股份有限公司 Guide membrane tension regulating device for polaroid cutting machine

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Granted publication date: 20111102

Termination date: 20120408