CN202016973U - A coke oven that efficiently recovers waste gas heat - Google Patents
A coke oven that efficiently recovers waste gas heat Download PDFInfo
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- CN202016973U CN202016973U CN2010206866999U CN201020686699U CN202016973U CN 202016973 U CN202016973 U CN 202016973U CN 2010206866999 U CN2010206866999 U CN 2010206866999U CN 201020686699 U CN201020686699 U CN 201020686699U CN 202016973 U CN202016973 U CN 202016973U
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- 239000000571 coke Substances 0.000 title claims abstract description 52
- 239000002912 waste gas Substances 0.000 title claims abstract description 50
- 238000002485 combustion reaction Methods 0.000 claims abstract description 38
- 230000005855 radiation Effects 0.000 claims abstract description 19
- 238000004939 coking Methods 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 32
- 239000003245 coal Substances 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract description 6
- 238000003763 carbonization Methods 0.000 description 7
- 230000001172 regenerating effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及冶金炼焦领域,特别涉及一种焦炉炉体结构。The utility model relates to the field of metallurgy and coking, in particular to a coke oven body structure.
背景技术Background technique
现有技术中,通过换热式和蓄热式系统,利用废热将助燃空气进行预热使焦炉的热经济性得到了改进。随着焦炉技术的发展,人们发现蓄热式系统在热工学方面比换热式系统更具有优越性。一方面由于换热式装置受尺寸限制。另一方面由于换热式系统当时还只能使用导热性较差的陶瓷材料。而蓄热式焦炉相比于换热式焦炉,其只需要少量增加换热体体积即可提高热回收效率,而且可以容易使用常规耐火材料进行砌筑。In the prior art, the thermal economy of the coke oven has been improved by using waste heat to preheat the combustion air through heat exchange and heat storage systems. With the development of coke oven technology, it is found that the regenerative system is more superior than the heat exchange system in terms of thermal engineering. On the one hand, due to the size limitation of the heat exchange device. On the other hand, due to the heat exchange system, only ceramic materials with poor thermal conductivity could be used at that time. Compared with the heat-exchange coke oven, the regenerative coke oven only needs a small increase in the volume of the heat exchange body to improve the heat recovery efficiency, and it can be easily built with conventional refractory materials.
但是蓄热式焦炉存在的缺点是:1)由于要提高热效率,其炉体结构势必会高、大、复杂化。2)要配合热交换,必须要进行煤气-空气-煤气的交换,即必须有交换时间。因此其单个火道的有效燃烧时间只利用了47%。However, the disadvantages of the regenerative coke oven are: 1) due to the improvement of thermal efficiency, the structure of the furnace body must be high, large and complicated. 2) To cooperate with heat exchange, gas-air-gas exchange must be carried out, that is, there must be an exchange time. Therefore the effective burning time of its single fire path has only utilized 47%.
与蓄热式焦炉相比,换热式焦炉具有如下优势:加热不需要定期换向、燃烧调节较为精确;能有效的提高了燃烧时间;克服了蓄热室焦炉由于加热需要定期换向,造成的有效燃烧时间利用率低的问题;废气中氧含量可以容易达到2%左右。如此低的废气氧含量是使用蓄热式加热系统的焦炉在当前设计施工状态下所无法达到的。Compared with the regenerative coke oven, the heat exchange coke oven has the following advantages: heating does not require regular reversing, and the combustion adjustment is more accurate; it can effectively improve the combustion time; Direction, resulting in the problem of low utilization of effective combustion time; the oxygen content in the exhaust gas can easily reach about 2%. Such a low exhaust gas oxygen content cannot be achieved under the current design and construction status of coke ovens using regenerative heating systems.
发明内容Contents of the invention
本实用新型的目的是提供一种炉体结构体积小、燃烧室有效燃烧时间利用率高,热回收效率高的回收焦炉废气热量的焦炉。The purpose of the utility model is to provide a coke oven for recovering the heat of coke oven waste gas with small furnace body structure, high utilization rate of effective combustion time of the combustion chamber, and high heat recovery efficiency.
为实现上述目的,本实用新型通过以下技术方案实现:In order to achieve the above object, the utility model is realized through the following technical solutions:
一种高效回收废气热量的焦炉,包括燃烧室立火道、废气道、辐射室、双管式换热装置、空气分配室、废气小烟道通道;A coke oven for efficiently recovering waste gas heat, including a combustion chamber vertical flue, a waste gas passage, a radiation chamber, a double-pipe heat exchange device, an air distribution chamber, and a small flue passage for waste gas;
废气道下部是辐射室,双管式换热装置设置于辐射室内,双管式换热装置由内管、外管组成套管式结构,内管下部为空气入口,内管顶端与外管相通,外管上部为封头结构;内管与外管之间的环形通道为换热后空气的下行通道;The lower part of the exhaust gas channel is the radiation chamber, and the double-pipe heat exchange device is installed in the radiation chamber. The double-pipe heat exchange device consists of an inner pipe and an outer pipe to form a casing structure. The lower part of the inner pipe is the air inlet, and the top of the inner pipe communicates with the outer pipe. , the upper part of the outer tube is a head structure; the annular channel between the inner tube and the outer tube is the downward channel of the air after heat exchange;
双管式换热装置下部为空气分配室,换热后空气的下行通道与空气分配室相通;空气分配室与燃烧室立火道相连通;The lower part of the double-pipe heat exchange device is an air distribution chamber, and the downward passage of the air after heat exchange is connected with the air distribution chamber; the air distribution chamber is connected with the combustion chamber vertical fire channel;
辐射室底部通过废气小烟道通道与炭化室下部的废气小烟道连通。The bottom of the radiation chamber communicates with the small waste gas flue in the lower part of the carbonization chamber through the small waste gas flue channel.
在燃烧室立火道内设有多段空气供入装置,多段空气供入装置在立火道高度方向上设有多个不同高度的空气导入口;焦炉煤气喷嘴设置于立火道底部,立火道上部通过跨越孔与废气道相通;立火道与废气道之间设有隔墙。A multi-stage air supply device is provided in the vertical fire passage of the combustion chamber. The multi-stage air supply device is provided with multiple air inlets of different heights in the height direction of the vertical fire passage; the coke oven gas nozzle is arranged at the bottom of the vertical fire passage. The upper part of the fire channel communicates with the waste gas channel through a spanning hole; a partition wall is arranged between the standing fire channel and the waste gas channel.
所述的燃烧室立火道、多段空气供入装置、废气道、辐射室、双管式换热装置、空气分配室、废气小烟道通道,构成燃烧及换热系统,该燃烧及换热系统分为两组,在焦炉纵向方向上,由燃烧室横向隔墙分为两个独立的系统。The combustion chamber vertical fire passage, multi-stage air supply device, waste gas passage, radiation chamber, double-pipe heat exchange device, air distribution chamber, and waste gas small flue passage constitute a combustion and heat exchange system. The system is divided into two groups. In the longitudinal direction of the coke oven, it is divided into two independent systems by the transverse partition wall of the combustion chamber.
所述的废气小烟道与位于焦侧的高温废气分烟道相连通;焦侧的高温废气分烟道通过连接通道与煤预热系统相连通。The small waste gas flue is connected with the high-temperature waste gas branch flue located on the coke side; the high-temperature waste gas branch flue on the coke side is connected with the coal preheating system through a connecting channel.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.焦炉炉体高度大幅降低,有利于减少焦炉炉体砌筑用耐火材料。1. The height of the coke oven body is greatly reduced, which is conducive to reducing the refractory materials used for the masonry of the coke oven body.
2.焦炉炉体高度大幅降低,有利于与之配套的焦炉机械高度降低,重量减少,从而减少投资。2. The height of the coke oven body is greatly reduced, which is conducive to the reduction of the height and weight of the coke oven machinery matched with it, thereby reducing investment.
3.由于取消了换向装置,蓄热室焦炉原有的交换机装置进而可以取消,从而可减少投资。3. Due to the cancellation of the reversing device, the original switch device of the coke oven in the regenerator can be canceled, thereby reducing investment.
4.由于本实用新型焦炉换热不需要进行换向,其单个火道的有效燃烧时间由蓄热式焦炉只有47%利用率可提高至98%的利用率。每小时中断1分钟,用于对焦炉煤气下喷管的清除积炭时间。4. Since the heat exchange of the coke oven of the utility model does not require reversing, the effective combustion time of a single flue channel can be increased from a 47% utilization rate of the regenerative coke oven to a 98% utilization rate. Interrupt for 1 minute every hour, which is used for the removal of carbon deposits in the lower nozzle of the coke oven gas.
5.此焦炉在高向分多段供入空气,而且每段空气均可调节。有利于降低焦炉煤气燃烧的剧烈程度;同时采用双管式换热装置,废气与空气不接触,从而确保了废气中的氧含量在2%左右。此两点有利于降低废气中的NOx含量,更利于环保。5. The coke oven is supplied with air in multiple stages in the high direction, and the air in each stage can be adjusted. It is beneficial to reduce the intensity of coke oven gas combustion; at the same time, a double-pipe heat exchange device is adopted, so that the exhaust gas does not contact with the air, thereby ensuring that the oxygen content in the exhaust gas is about 2%. These two points are conducive to reducing the NOx content in the exhaust gas, and are more conducive to environmental protection.
6.此焦炉使用两阶段回收废气热量,相比于常规蓄热式焦炉直接废气进入烟囱排放而言,对热量回收率更好,且有利于节能环保。6. This coke oven uses two stages to recover the heat of the exhaust gas. Compared with the conventional regenerative coke oven, which directly exhausts the exhaust gas into the chimney, it has a better heat recovery rate and is conducive to energy saving and environmental protection.
附图说明Description of drawings
图1是本实用新型的焦炉炉体布置图;Fig. 1 is the coke oven furnace body layout diagram of the utility model;
图2是本实用新型焦炉炉体燃烧室纵向剖视图;Fig. 2 is a longitudinal sectional view of the combustion chamber of the coke oven body of the present invention;
图3是双管式换热装置的结构图;Fig. 3 is a structural diagram of a double-pipe heat exchange device;
图4是回收废气热量的系统图;Fig. 4 is a system diagram of recovering exhaust gas heat;
图5是焦炉炉体内部供气系统图。Fig. 5 is a diagram of the gas supply system inside the coke oven body.
图中:a-燃烧室 b-炭化室 c-炉顶 d-装煤孔 e-上升管孔 1-双管式换热装置 2-空气分配室 3-辐射室 4-三段空气供入装置 5-水平横跨越孔 6-废气道 7-废气小烟道通道 8-废气小烟道 9-煤气喷嘴 10-燃烧室横向隔墙 11-立火道 12-内管 13-外管14-封头结构 15-空气入口 16-换热后空气出口In the figure: a-combustion chamber b-carbonization chamber c-furnace top d-coal charging hole e-rising pipe hole 1-double pipe heat exchange device 2-air distribution chamber 3-radiation chamber 4-three-stage air supply device 5-horizontal crossing hole 6-waste gas channel 7-small exhaust gas channel 8-small exhaust gas channel 9-gas nozzle 10-transverse partition wall of combustion chamber 11-flame passage 12-inner pipe 13-outer pipe 14-sealing Head structure 15-air inlet 16-air outlet after heat exchange
具体实施方式Detailed ways
下面结合附图详细描述本实用新型的炉体结构及废气热量回收过程。The furnace body structure and waste gas heat recovery process of the present utility model will be described in detail below in conjunction with the accompanying drawings.
见图1,一种焦炉,包括燃烧室a、炭化室b,炼焦用煤由炉顶c的装煤孔d装入炭化室b,由与炭化室b相间排列的燃烧室a提供热量将装炉煤炼成焦炭,生成的荒煤气由炉顶部位的上升管孔e排出进入煤气回收系统。As shown in Figure 1, a coke oven includes a combustion chamber a and a carbonization chamber b. The coal used for coking is loaded into the carbonization chamber b through the coal charging hole d on the roof c, and the heat is provided by the combustion chamber a arranged alternately with the carbonization chamber b. Furnace coal is smelted into coke, and the raw gas generated is discharged from the rising pipe hole e at the top of the furnace into the gas recovery system.
见图2,焦炉燃烧室包括燃烧室立火道11、多段空气供入装置4、废气道6、辐射室3、双管式换热装置1、空气分配室2、废气小烟道通道7,构成燃烧及换热系统,该燃烧及换热系统分为两组,在焦炉纵向方向上,由燃烧室横向隔墙10将上述燃烧及换热系统分为两个独立的系统。As shown in Figure 2, the coke oven combustion chamber includes a combustion chamber
燃烧室立火道内设有多段空气供入装置4,多段空气供入装置4在立火道11高度方向上设有多个不同高度的空气出口;在立火道底部设有焦炉煤气喷嘴9,燃烧室立火道11上部通过跨越孔5与废气道6相通;立火道11与废气道6之间设有隔墙。A multi-stage
见图3,废气道6下部是辐射室3,辐射室3内设有双管式换热装置1,双管式换热装置1由内管12、外管13组成套管式结构,内管12下部为空气入口15,内管12顶端与外管13相通,外管13上部为封头结构14;内管12与外管13之间的环形通道为换热后空气的下行通道。As shown in Figure 3, the lower part of the
见图2,双管式换热装置1下部为空气分配室2,换热后空气的下行通道与空气分配室2相通;空气分配室2与燃烧室立火道11内多段空气供入装置4相连通。As shown in Figure 2, the lower part of the double-pipe
辐射室3底部通过废气小烟道通道7与炭化室下部的废气小烟道8连通,废气小烟道8连接焦炉焦侧的高温废气分烟道,高温废气分烟道通过连接通道与煤预热系统相连接。The bottom of the
见图4、图5,采用所述焦炉回收废气热量的方法,步骤如下:See Fig. 4, Fig. 5, adopt the method for recovering waste gas heat of described coke oven, the steps are as follows:
1)室温20℃的空气经由双管式换热装置1的内管上行至外管封头折回与辐射室3内的热废气进行换热产生热空气,热空气温度为450℃;1) The air at a room temperature of 20°C goes up through the inner tube of the double-tube
2)450℃热空气进入空气分配室2,经由空气分配室内的流量调节器进入多段空气供入装置4,在燃烧室立火道11内空气分多段供入;见图5,每段空气均可单独调节;2) The hot air at 450°C enters the
3)焦炉煤气由煤气喷嘴9喷入燃烧室立火道11的底部,在立火道11内与热空气进行分段混合、燃烧产生1300℃的高温废气;3) The coke oven gas is sprayed into the bottom of the combustion chamber
4)1300℃高温废气在立火道11内上升至立火道顶部经横向跨越孔4进入废气道6,在废气道内下行进入辐射室3;在辐射室内1300℃高温废气与双管式换热装置1进行第一阶段热交换,对空气进行预热,高温废气温度降至850℃;4) 1300°C high-temperature exhaust gas rises to the top of the
5)850℃的高温废气在完成第一阶段热交换后由废气小烟道通道7进入炭化室底部的废气小烟道8,然后进入位于焦侧的高温废气分烟道;5) The high-temperature waste gas at 850°C enters the small
6)由焦侧的高温废气分烟道导出的850℃高温废气在煤预热系统混合室中与加入的140℃循环气体混合,将高温废气进行降温至560℃;降至煤预热所需的合适温度后废气进入预热器内对煤进行干燥预热,实现第二阶段换热,换热后的废气温度降至100℃,然后排入大气中。至此,第二阶段回收废气热量过程完成。6) The 850°C high-temperature waste gas derived from the high-temperature waste gas branch flue on the coke side is mixed with the added 140°C circulating gas in the mixing chamber of the coal preheating system to cool the high-temperature waste gas to 560°C; After the appropriate temperature, the waste gas enters the preheater to dry and preheat the coal to realize the second stage of heat exchange. After heat exchange, the temperature of the waste gas drops to 100°C, and then it is discharged into the atmosphere. So far, the process of recovering the heat of exhaust gas in the second stage is completed.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105349158A (en) * | 2015-12-02 | 2016-02-24 | 中冶焦耐工程技术有限公司 | A method for reducing the formation of nitrogen oxides in coke ovens and the bottom structure of the flue |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105349158A (en) * | 2015-12-02 | 2016-02-24 | 中冶焦耐工程技术有限公司 | A method for reducing the formation of nitrogen oxides in coke ovens and the bottom structure of the flue |
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