CN202016252U - Cooling roll device of printing machine - Google Patents
Cooling roll device of printing machine Download PDFInfo
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- CN202016252U CN202016252U CN2010205907900U CN201020590790U CN202016252U CN 202016252 U CN202016252 U CN 202016252U CN 2010205907900 U CN2010205907900 U CN 2010205907900U CN 201020590790 U CN201020590790 U CN 201020590790U CN 202016252 U CN202016252 U CN 202016252U
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- 238000001816 cooling Methods 0.000 title claims abstract description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 13
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 239000000498 cooling water Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Abstract
本实用新型公开了一种印刷机冷却辊装置,它包括设有水腔的冷却辊(1)、与冷却辊(1)水腔(1.1)连通的进水管(2)和出水管(3);所述的冷却辊(1)可转动安装在印刷机的机架上,它还包括其控制单元与主机的控制器电连接的变频电机(4),所述的变频电机(4)的转动轴与冷却辊(1)一端通过传动装置传动。该印刷机冷却辊装置的冷却辊无需料膜带动就可转动。
The utility model discloses a cooling roller device for a printing machine, which comprises a cooling roller (1) provided with a water chamber, a water inlet pipe (2) and a water outlet pipe (3) communicating with the water chamber (1.1) of the cooling roller (1) described cooling roller (1) is rotatably installed on the frame of printing press, it also comprises the frequency conversion motor (4) that its control unit is electrically connected with the controller of main frame, the rotation of described frequency conversion motor (4) The shaft and one end of the cooling roller (1) are driven by a transmission device. The cooling roller of the cooling roller device of the printing machine can rotate without being driven by the material film.
Description
技术领域technical field
本实用新型涉及一种印刷机冷却辊装置。The utility model relates to a cooling roller device of a printing machine.
背景技术Background technique
现有技术的印刷机冷却辊装置包括冷却辊、进水管及回水槽,所述的冷却辊通过轴承和轴承座可转动安装在印刷机的机架上。所述的冷却辊设有沿冷却辊轴向延伸的水腔且该水腔的一端与外界连通,所述的进水管通入在冷却辊的水腔内且与水腔连通。所述的回水槽固定在冷却辊设有水腔腔口的端部处且该冷却辊端部通入在回水槽腔体内,冷却辊水腔与回水槽腔体连通,所述的回水槽槽底设有与回水槽腔体连通的出水管。使用时,料膜包覆在冷却辊上,在料膜印刷张力的作用下形成的摩擦力会带动冷却辊转动,冷却辊内流动的冷却水会带走料膜上的热量以达到冷却料膜的作用。此种现有技术的印刷机冷却辊装置存在以下缺陷:由于现有技术的冷却辊装置通过料膜与冷却辊表面之间产生的摩擦力来驱动冷却辊运转,这种摩擦力无法确保冷却辊的线速度与主机输出的线速度相一致,也就是无法确保冷却辊的线速度与料膜移动的速度相一致,但如果两者速度不一致的话必然会划伤料膜表面,从而影响印品品质,同时料膜与冷却辊表面摩擦力必然会影响色组间的印刷张力波动,而由于张力的波动必然会导致套印误差加大,从而影响印品品质。The cooling roller device of the printing press in the prior art includes a cooling roller, a water inlet pipe and a water return tank, and the cooling roller is rotatably mounted on the frame of the printing press through a bearing and a bearing seat. The cooling roller is provided with a water chamber extending axially along the cooling roller, and one end of the water chamber communicates with the outside world, and the water inlet pipe leads into the water chamber of the cooling roller and communicates with the water chamber. The water return tank is fixed at the end of the cooling roller provided with the mouth of the water chamber, and the end of the cooling roller passes into the water return tank cavity, the water chamber of the cooling roller communicates with the water return tank cavity, and the return water tank The bottom is provided with an outlet pipe communicating with the cavity of the return tank. When in use, the material film is covered on the cooling roller, and the friction formed under the action of the printing tension of the material film will drive the cooling roller to rotate, and the cooling water flowing in the cooling roller will take away the heat on the material film to cool the material film. role. The cooling roll device of this prior art printing machine has the following defects: since the cooling roll device of the prior art drives the cooling roll to run through the friction force generated between the material film and the surface of the cooling roll, this friction force cannot ensure that the cooling roll The line speed of the cooling roller is consistent with the line speed output by the host, that is, it cannot be guaranteed that the line speed of the cooling roller is consistent with the moving speed of the material film, but if the two speeds are inconsistent, the surface of the material film will be scratched, thereby affecting the quality of the printed product At the same time, the friction between the material film and the cooling roller surface will inevitably affect the fluctuation of printing tension between the color groups, and the fluctuation of tension will inevitably lead to the increase of overprint error, thus affecting the quality of printed products.
实用新型内容Utility model content
本实用新型要解决的技术问题是,提供一种冷却辊无需料膜带动就可转动的印刷机冷却辊装置。The technical problem to be solved by the utility model is to provide a printing machine cooling roller device which can rotate without being driven by the material film.
本实用新型的技术解决方案是,提供一种具有以下结构的印刷机冷却辊装置,它包括设有水腔的冷却辊、与冷却辊水腔连通的进水管和出水管;所述的冷却辊可转动安装在印刷机的机架上,它还包括其控制单元与主机的控制器电连接的变频电机,所述的变频电机的转动轴与冷却辊一端通过传动装置传动。The technical solution of the utility model is to provide a cooling roller device for a printing machine with the following structure, which includes a cooling roller provided with a water chamber, a water inlet pipe and an outlet pipe connected with the water chamber of the cooling roller; the cooling roller It is rotatably installed on the frame of the printing press, and it also includes a variable frequency motor whose control unit is electrically connected to the controller of the main engine. The rotating shaft of the variable frequency motor and one end of the cooling roller are driven by a transmission device.
采用以上结构后,本实用新型印刷机冷却辊装置与现有技术相比,具有以下优点:After adopting the above structure, compared with the prior art, the cooling roller device of the printing machine of the utility model has the following advantages:
由于本实用新型的印刷机冷却辊装置还包括其控制单元与主机的控制器电连接的变频电机,所述的变频电机的转动轴与冷却辊一端通过传动装置传动,运行时,主机的控制器根据主机的转速对信号进行处理之后将输出频率传输给变频电机的控制器,变频电 机的控制器再发出指令给电机使其转动,使变频电机输出的线速度与主机输出的线速度相一致,而在传动装置的作用下,所述的冷却辊的线速度也会与主机输出的线速度相一致,这样,冷却辊无需料膜带动就可转动,料膜只是贴在冷却辊的外表面上与冷却辊同步运动,因而就不会划伤料膜表面,也不会影响色组间的印刷张力,从而可以保证印品的品质。Since the cooling roller device of the printing press of the present invention also includes a variable frequency motor whose control unit is electrically connected to the controller of the main engine, the rotating shaft of the variable frequency motor and one end of the cooling roller are driven by a transmission device. During operation, the controller of the main engine After the signal is processed according to the speed of the main engine, the output frequency is transmitted to the controller of the variable frequency motor, and the controller of the variable frequency motor sends instructions to the motor to rotate, so that the linear speed output by the variable frequency motor is consistent with the linear speed output by the main engine , and under the action of the transmission device, the linear velocity of the cooling roller will be consistent with the output linear velocity of the host, so that the cooling roller can rotate without being driven by the material film, and the material film is only attached to the outer surface of the cooling roller The top moves synchronously with the cooling roller, so it will not scratch the surface of the material film, and will not affect the printing tension between the color groups, so that the quality of the printed product can be guaranteed.
作为本实用新型的一种改进,所述的传动装置包括固定在变频电机转动轴上的第一带轮、固定在冷却辊一端上的第二带轮及同步带,所述的同步带安装在第一带轮和第二带轮上。此种结构的传动装置噪音小,无需维护。As an improvement of the utility model, the transmission device includes a first pulley fixed on the rotating shaft of the variable frequency motor, a second pulley fixed on one end of the cooling roller and a synchronous belt, and the synchronous belt is installed on on the first and second pulleys. The transmission device of this structure has low noise and requires no maintenance.
作为本实用新型的另一种改进,它还包括回水槽,所述的水腔与出水管连通是指,所述的回水槽与水腔连通,所述的出水管与回水槽连通。所述的回水槽与出水管之间设有透明管;所述的透明管上端贯通回水槽侧壁与回水槽腔体连通,透明管下端贯通出水管侧壁与出水管管道连通,所述的透明管管道的最低点所在的水平线低于冷却辊设有水腔腔口的端部的外壁的最低点所在的水平线10~15mm。这样,当回水不畅时,回水槽内的冷却水就会被滞留,若透明管内有水流过,就必须控制进水量,以避免冷却水经过冷却辊端部与回水槽之间的间隙流入到固定在机架上的轴承座内或机架上的线槽内而造成轴承生锈或电线漏电的现象发生。As another improvement of the present utility model, it also includes a water return tank, and the said water chamber communicates with the water outlet pipe means that the said water return tank communicates with the water chamber, and the said water outlet pipe communicates with the water return tank. A transparent pipe is provided between the water return tank and the water outlet pipe; the upper end of the transparent pipe penetrates the side wall of the water return tank and communicates with the cavity of the water return tank, and the lower end of the transparent pipe penetrates the side wall of the water outlet pipe and communicates with the water outlet pipe. The horizontal line at which the lowest point of the transparent tube is lower than the horizontal line at which the lowest point of the outer wall of the end of the cooling roll provided with the water cavity mouth is 10-15 mm. In this way, when the return water is not smooth, the cooling water in the return water tank will be stagnated. If there is water flowing through the transparent tube, the amount of water intake must be controlled to prevent cooling water from flowing into the gap between the end of the cooling roller and the return water tank. Into the bearing seat fixed on the frame or the wire slot on the frame, causing the bearing to rust or the electric wire to leak.
作为本实用新型的还有一种改进,所述的传动装置外设有罩体。由于在所述的传动装置外设置了罩体,可防止传动装置与人接触而对人造成伤害。As another improvement of the present utility model, the transmission device is provided with a cover outside. Because the cover is arranged outside the transmission device, it can prevent the transmission device from contacting with people and causing injury to people.
附图说明Description of drawings
图1是本实用新型印刷机冷却辊装置的结构示意图。Fig. 1 is a schematic structural view of the cooling roller device of the printing machine of the present invention.
图2是图1中圆圈内的部分的放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of the part circled in FIG. 1 .
图中所示:1、冷却辊,1.1、水腔,2、进水管,3、出水管,4、变频电机,5、轴承,6、轴承座,7、第一带轮,8、第二带轮,9、同步带,10、第一平键,11、第二平键,12、罩体,13、回水槽,14、透明管。As shown in the figure: 1. Cooling roller, 1.1. Water chamber, 2. Water inlet pipe, 3. Water outlet pipe, 4. Frequency conversion motor, 5. Bearing, 6. Bearing seat, 7. The first pulley, 8. The second Pulley, 9, synchronous belt, 10, the first flat key, 11, the second flat key, 12, cover body, 13, return tank, 14, transparent tube.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
请参阅图1及图2所示,本实用新型印刷机冷却辊装置包括冷却辊1、进水管2、出水管3及其控制单元与主机的控制器电连接的变频电机4。所述的冷却辊1通过轴承5和轴承座6可转动安装在印刷机的机架上,即冷却辊1靠近两个端部处分别装有一个轴承座6且每个轴承座6均固定在机架上,每个轴承座6内均安装有轴承5,每 个轴承5均套合在冷却辊1的外壁1上且与冷却辊1外表面卡紧。所述的冷却辊1设有沿冷却辊1轴向延伸的水腔1.1且该水腔1.1的一端与外界连通。所述的变频电机4固定安装在远离冷却辊1水腔1.1腔口的轴承座6上,该变频电机4的转动轴与冷却辊1远离水腔1.1腔口的一端通过传动装置传动。所述的传动装置包括固定在变频电机4转动轴上的第一带轮7、固定在冷却辊1远离水腔1.1腔口的一端上的第二带轮8及同步带9,所述的同步带9安装在第一带轮7和第二带轮8上。所述的变频电机4转动轴与第一带轮7之间设有第一平键10,所述的冷却辊1远离水腔1.1腔口的一端与第二带轮8之间设有第二平键11。所述的传动装置外设有罩体12。Please refer to Fig. 1 and shown in Fig. 2, the cooling roller device of the printing machine of the present invention includes a
本实用新型印刷机冷却辊装置还包括回水槽13,所述的回水槽13为一个封闭式的筒体,所述的冷却辊1设有水腔1.1腔口的一端贯通回水槽13侧壁通入在回水槽13的腔体内,使得回水槽13与冷却辊1水腔1.1连通。所述的出水管3设在所述的回水槽13的底部且与回水槽13的腔体连通。所述的回水槽13与出水管3之间设有透明管14;所述的透明管14上端贯通回水槽13侧壁与回水槽13腔体连通,透明管14下端贯通出水管3侧壁与出水管3管道连通,所述的透明管14管道的最低点所在的水平线低于冷却辊1设有水腔1.1腔口的端部的外壁的最低点所在的水平线10~15mm。The cooling roller device of the printing press of the utility model also includes a
运行时,主机的可编程控制器根据主机的转速对信号进行处理之后将输出频率传输给变频电机的控制器(即变频电机的变频器),电机的控制器再发出指令给电动机使其转动,以确保主机的线速度与变频电机的线速度一致,电动机的转动轴转动,通过传动装置会带到冷却辊转动,从而可以确保冷却辊主动旋转且冷却辊的线速度与主机的线速度一致。When running, the programmable controller of the main engine processes the signal according to the speed of the main engine, and then transmits the output frequency to the controller of the variable frequency motor (that is, the frequency converter of the variable frequency motor), and the controller of the motor sends instructions to the motor to make it rotate. To ensure that the line speed of the main machine is consistent with the line speed of the frequency conversion motor, the rotation shaft of the motor will be driven to the cooling roller to rotate through the transmission device, so as to ensure that the cooling roll is actively rotating and the line speed of the cooling roll is consistent with the line speed of the main machine.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205907900U CN202016252U (en) | 2010-10-30 | 2010-10-30 | Cooling roll device of printing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205907900U CN202016252U (en) | 2010-10-30 | 2010-10-30 | Cooling roll device of printing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202016252U true CN202016252U (en) | 2011-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205907900U Expired - Lifetime CN202016252U (en) | 2010-10-30 | 2010-10-30 | Cooling roll device of printing machine |
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| CN (1) | CN202016252U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921545A (en) * | 2013-01-10 | 2014-07-16 | 北大方正集团有限公司 | Water-cooling type tension control device |
| CN112092492A (en) * | 2019-06-18 | 2020-12-18 | 襄阳金飞环彩色包装有限公司 | Special water-cooling heat dissipation printing roller of printing machine |
-
2010
- 2010-10-30 CN CN2010205907900U patent/CN202016252U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921545A (en) * | 2013-01-10 | 2014-07-16 | 北大方正集团有限公司 | Water-cooling type tension control device |
| CN103921545B (en) * | 2013-01-10 | 2016-03-09 | 北大方正集团有限公司 | A kind of water-cooled tenslator |
| CN112092492A (en) * | 2019-06-18 | 2020-12-18 | 襄阳金飞环彩色包装有限公司 | Special water-cooling heat dissipation printing roller of printing machine |
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