CN202006470U - Second floor column discharge system - Google Patents
Second floor column discharge system Download PDFInfo
- Publication number
- CN202006470U CN202006470U CN2011200758285U CN201120075828U CN202006470U CN 202006470 U CN202006470 U CN 202006470U CN 2011200758285 U CN2011200758285 U CN 2011200758285U CN 201120075828 U CN201120075828 U CN 201120075828U CN 202006470 U CN202006470 U CN 202006470U
- Authority
- CN
- China
- Prior art keywords
- assembly
- manipulator
- mechanical arm
- platform
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Manipulator (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及石油天然气开采技术领域,尤其涉及二层台管柱排放系统。The utility model relates to the technical field of petroleum and natural gas exploitation, in particular to a pipe string discharge system for a two-story platform.
背景技术Background technique
当今的石油天然气行业对HSE(健康、安全和环境)越来越重视,特别是在工作条件苛刻的钻井、修井领域,逐渐减轻工人的劳动强度、提高作业效率、保证施工安全已经成为今后主要的发展趋势。Today's oil and gas industry pays more and more attention to HSE (Health, Safety and Environment), especially in the field of drilling and workover with harsh working conditions. Gradually reducing the labor intensity of workers, improving operation efficiency and ensuring construction safety have become the main tasks in the future. development trend.
目前,现有钻机、修井机的管柱排放作业均由钻工站在二层台上完成,工作条件艰苦,安全性没有保证,作业效率低,在恶劣天气条件下可能无法进行。而在国内的钻机或修井机上,用于石油天然气钻探和修井的自动化设备技术的发展还只停留在研究阶段。公开号为CN2522228的实用新型专利介绍了一种能在二层台上将井架中心的钻杆拉进到井架内侧和从井架内侧拉出钻杆到井架中心的机械手,它由销栓、轴柱、一号液压缸轴、二层台、二号液压缸、一号液压缸、扇形齿轮体、齿条、小平形支杆、大平形支杆、三号液压缸、三号液压缸杆、四号液压缸杆、活叉头、死叉头体、四号液压缸、叉头销组成,在二层台上安装上机械手后,可实现一定程度的管柱排放自动化。但是,该系统总体上比较笨重,维护保养比较复杂。At present, the pipe string discharge operations of the existing drilling rigs and workover rigs are all completed by drillers on the second-floor platform. The working conditions are difficult, the safety is not guaranteed, the operation efficiency is low, and it may not be possible under severe weather conditions. However, on domestic drilling rigs or workover rigs, the development of automation equipment technology for oil and gas drilling and workover is still only in the research stage. The utility model patent whose publication number is CN2522228 introduces a kind of manipulator that can pull the drill pipe in the center of the derrick into the inner side of the derrick and pull out the drill pipe from the inner side of the derrick to the center of the derrick on the second floor platform. , No. 1 hydraulic cylinder shaft, second platform, No. 2 hydraulic cylinder, No. 1 hydraulic cylinder, sector gear body, rack, small flat-shaped strut, large flat-shaped strut, No. 3 hydraulic cylinder, No. 3 hydraulic cylinder rod, four No. 1 hydraulic cylinder rod, live fork head, dead fork head body, No. 4 hydraulic cylinder and fork head pin. After installing the manipulator on the second floor platform, a certain degree of pipe string discharge automation can be realized. However, the system is generally bulky and complex to maintain.
实用新型内容Utility model content
本实用新型实施例提供一种二层台管柱排放系统,用以在实现二层台管柱排放自动化的过程中减化机械结构,降低设备费用和维护成本,该系统包括:The embodiment of the utility model provides a two-story platform pipe string discharge system, which is used to reduce the mechanical structure and reduce equipment costs and maintenance costs in the process of realizing the automatic discharge of the two-story platform pipe string. The system includes:
纵向移动总成1、机械手总成2、机械臂总成3、滑车总成4、走台总成5、二层台管排架6;其中:
机械臂总成3包括前臂16和上臂10,均为抗弯曲焊接结构,机械臂总成3的运动由两只长行程油缸提供;机械臂总成3一端与机械手总成2连接,另一端与滑车总成4连接;The
机械手总成2由液压驱动,内部为一柱塞油缸,夹持部分固定有钳牙板25,用于夹紧管体,机械手总成2上安装有接触式位移传感器26,用于对管体与机械手总成2之间的相对位置进行检测,管体接触到接触式位移传感器26的探头后,接触式位移传感器26向机械手总成2发出夹紧管体的信号;The
滑车总成4顶部为一低速大扭矩液压马达,通过传动法兰30与机械臂总成3连接,驱动机械臂总成3做旋转运动,滑车总成4两侧为滚子组;The top of the trolley assembly 4 is a low-speed high-torque hydraulic motor, which is connected to the
纵向移动总成1利用滚珠丝杠螺母36与滑车总成4固定在一起,其液压马达带动传动丝杠45,转化为传动螺母的直线运动,以实现滑车的纵向移动;The
走台总成5位于纵向移动总成1的上方,周围有护栏;The
二层台管排架6位于走台总成5的上方,为一悬臂结构,在远端安装有两只支撑加强杆,加强杆另一端与井架二层台以下的位置铰接,构成三角形支撑结构。The second-floor platform
本实用新型实施例的二层台管柱排放系统将抓取管柱的机械手总成与机械臂总成、滑车总成、纵向移动总成、走台总成、二层台管排架等子系统集成在一起,所有总成和部件均符合石油天然气行业钻井及修井作业设备规范,可安装在现有陆地钻机或修井机、海洋陆地钻机或修井机上,取代现有的二层台及配套设备,满足钻井、修井等作业时抓取、排放管柱的需要。该系统轻便、紧凑,与现有技术相比,机械结构得到简化,体积和重量大大减小,在设备搬运和安装过程中速度更快;该系统设备费用和维护成本低,与现有技术相比,系统整体上结构紧凑,机械部件较少,成本较低,通用性强,可适应石油天然气开发现场恶劣苛刻的工作环境,便于维护检修,符合国内钻井、修井作业的特点。The second-story platform pipe column discharge system in the embodiment of the utility model combines the manipulator assembly for grabbing the pipe column with the mechanical arm assembly, the pulley assembly, the longitudinal movement assembly, the walking platform assembly, the second-story platform pipe rack, etc. The system is integrated, and all assemblies and components comply with the oil and gas industry drilling and workover equipment specifications, and can be installed on existing land drilling rigs or workover rigs, offshore land drilling rigs or workover rigs, replacing the existing two-story platform And supporting equipment to meet the needs of grabbing and discharging pipe strings during drilling and workover operations. The system is light and compact. Compared with the existing technology, the mechanical structure is simplified, the volume and weight are greatly reduced, and the speed of equipment handling and installation is faster; the equipment cost and maintenance cost of the system are low, and compared with the existing technology Compared with the system as a whole, the structure is compact, the mechanical parts are few, the cost is low, and the versatility is strong. It can adapt to the harsh and harsh working environment of oil and gas development sites, and is easy to maintain and overhaul. It is in line with the characteristics of domestic drilling and workover operations.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。在附图中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those skilled in the art can also obtain other drawings based on these drawings without paying creative labor. In the attached picture:
图1为本实用新型实施例中二层台管柱排放系统的结构示意图;Fig. 1 is the structural representation of the two-story platform column discharge system in the utility model embodiment;
图2为本实用新型实施例中机械臂总成的结构示意图;Fig. 2 is the structural representation of mechanical arm assembly in the utility model embodiment;
图3为本实用新型实施例中机械臂总成的俯视示意图;Fig. 3 is a schematic top view of the mechanical arm assembly in the embodiment of the present invention;
图4为本实用新型实施例中机械手总成的结构示意图;Fig. 4 is the structural representation of manipulator assembly in the utility model embodiment;
图5为本实用新型实施例中机械手总成的俯视示意图;Fig. 5 is a schematic top view of the manipulator assembly in the embodiment of the present invention;
图6为本实用新型实施例中图5的机械手总成的A-A剖视图;Fig. 6 is an A-A sectional view of the manipulator assembly of Fig. 5 in the embodiment of the utility model;
图7为本实用新型实施例中滑车总成的结构示意图;Fig. 7 is a schematic structural view of the tackle assembly in the embodiment of the present invention;
图8为本实用新型实施例中滑车总成的俯视示意图;Fig. 8 is a schematic top view of the pulley assembly in the embodiment of the utility model;
图9为本实用新型实施例中图8的滑车总成的B-B剖视图;Fig. 9 is a B-B sectional view of the block assembly of Fig. 8 in the embodiment of the present invention;
图10为本实用新型实施例中纵向移动总成的仰视示意图;Fig. 10 is a schematic bottom view of the longitudinal movement assembly in the embodiment of the present invention;
图11为本实用新型实施例中走台总成的结构示意图;Fig. 11 is a schematic structural view of the walking platform assembly in the embodiment of the present invention;
图12为本实用新型实施例中图11的走台总成的左视示意图;Fig. 12 is a schematic left view of the walking platform assembly of Fig. 11 in the embodiment of the present invention;
图13为本实用新型实施例中二层台管排架的结构示意图。Fig. 13 is a schematic diagram of the structure of the two-story platform tube bent frame in the embodiment of the present invention.
附图标号:Figure number:
1-纵向移动总成;2-机械手总成;3-机械臂总成;4-滑车总成;5-走台总成;6-二层台管排架;7-基座;8-角位移传感器;9-基座油缸;10-上臂;11-端盖挡圈;12-上臂-前臂油缸;13-连接销;14-机械手油缸;15-机械手连杆;16-前臂;17-机械手油缸体;18-油缸盖;19-活塞;20-组合液压密封元件;21-传动块;22-夹持钳连接销;23-自润滑滑动轴承;24-夹持钳;25-钳牙板;26-接触式位移传感器;27-水平状态传感器;28-滑车支架;29-滑车轴承套筒支架;30-传动法兰;31-滑车止推轴承;32-水平滚子组;33-垂直滚子组;34-止推轴承挡环;35-滑车马达支撑架;36-滚珠丝杠螺母;37-滑车液压马达;38-马达刹车装置;39-马达减速箱;40-旋转编码器;41-走台支撑架;42-轴承端盖;43-前轴承盒;44-防撞缓冲垫;45-传动丝杠;46-走台液压马达;47-液压马达刹车装置;48-马达传动箱;49-水平位移传感器;50-走台马达支撑板;51-后轴承盒;52-走台连接支承;53-护栏。1- Longitudinal movement assembly; 2- Manipulator assembly; 3- Robot arm assembly; 4- Pulley assembly; 5- Walking platform assembly; Displacement sensor; 9-base cylinder; 10-upper arm; 11-end cover retaining ring; 12-upper arm-forearm cylinder; 13-connection pin; 14-manipulator cylinder; 15-rod for manipulator; 16-forearm; Oil cylinder body; 18-oil cylinder head; 19-piston; 20-combined hydraulic sealing element; 21-transmission block; 22-connecting pin of clamping pliers; 23-self-lubricating sliding bearing; ;26-contact displacement sensor; 27-horizontal state sensor; 28-trolley support; 29-sleeve support for tackle bearing; 30-transmission flange; 31-thrust bearing of tackle; 32-horizontal roller group; 33-vertical Roller group; 34-thrust bearing retaining ring; 35-tackle motor support frame; 36-ball screw nut; 37-tackle hydraulic motor; 38-motor brake device; 39-motor reduction box; 40-rotary encoder; 41-walking platform support frame; 42-bearing end cover; 43-front bearing box; 44-anti-collision cushion; 45-transmission screw; 46-walking platform hydraulic motor; 47-hydraulic motor brake device; 48-motor transmission Box; 49-horizontal displacement sensor; 50-walking platform motor support plate; 51-rear bearing box; 52-walking platform connection support; 53-guardrail.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚明白,下面结合附图对本实用新型实施例做进一步详细说明。在此,本实用新型的示意性实施例及其说明用于解释本实用新型,但并不作为对本实用新型的限定。In order to make the purpose, technical solutions and advantages of the embodiment of the utility model clearer, the embodiment of the utility model will be further described in detail below in conjunction with the accompanying drawings. Here, the exemplary embodiment of the utility model and its description are used to explain the utility model, but not as a limitation to the utility model.
针对现有技术的缺点,结合现场的工作环境和施工特点,本实用新型实施例提供一种二层台管柱排放系统,该系统为现有石油天然气钻机或修井机配套的机电液一体化二层台管柱排放系统,可安装在现有钻机和修井机上,满足钻井、修井等作业时抓取、排放管柱的需要,成为石油钻机和修井机重要的自动化配套装备。In view of the shortcomings of the existing technology, combined with the working environment and construction characteristics of the site, the embodiment of the utility model provides a two-story platform pipe string discharge system, which is an electromechanical-hydraulic integration system for existing oil and gas drilling rigs or workover rigs. The pipe string discharge system of the second floor platform can be installed on existing drilling rigs and workover rigs to meet the needs of grasping and discharging pipe strings during drilling and workover operations, and has become an important automatic supporting equipment for oil drilling rigs and workover rigs.
图1为本实用新型实施例中二层台管柱排放系统的结构示意图。如图1所示,本实用新型实施例中的二层台管柱排放系统包括:Fig. 1 is a schematic structural diagram of a pipe string discharge system on a second floor platform in an embodiment of the present invention. As shown in Figure 1, the second-floor pipe column discharge system in the embodiment of the utility model includes:
纵向移动总成1、机械手总成2、机械臂总成3、滑车总成4、走台总成5、二层台管排架6;其中:
机械臂总成3包括前臂16和上臂10,均为抗弯曲焊接结构,机械臂总成3的运动由两只长行程油缸提供;机械臂总成3一端与机械手总成2连接,另一端与滑车总成4连接;The
机械手总成2由液压驱动,内部为一柱塞油缸,夹持部分固定有钳牙板25,用于夹紧管体,机械手总成2上安装有接触式位移传感器26,用于对管体与机械手总成2之间的相对位置进行检测,管体接触到接触式位移传感器26的探头后,接触式位移传感器26向机械手总成2发出夹紧管体的信号;The
滑车总成4顶部为一低速大扭矩液压马达,通过传动法兰30与机械臂总成3连接,驱动机械臂总成3做旋转运动,滑车总成4两侧为滚子组;该滚子组可降低滑车在走台中纵向移动时的摩擦阻力;The top of the trolley assembly 4 is a low-speed high-torque hydraulic motor, which is connected with the
纵向移动总成1利用了螺旋传动的工作原理,利用滚珠丝杠螺母36与滑车总成4固定在一起,其液压马达带动传动丝杠45,转化为传动螺母的直线运动,以实现滑车的纵向移动;The
走台总成5位于纵向移动总成1的上方,周围有护栏,可以保证施工或设备检修人员的人身安全;The
二层台管排架6位于走台总成5的上方,为一悬臂结构,为提高整体强度和刚度,在远端安装有两只支撑加强杆,加强杆另一端与井架二层台以下的位置铰接,构成三角形支撑结构。The second-floor platform tube
图2为本实用新型实施例中机械臂总成的结构示意图;图3为本实用新型实施例中机械臂总成的俯视示意图。机械臂总成3的功能是实现伸出、收缩、上提、下放等动作。如图2和图3所示,机械臂总成3的具体结构如下:Fig. 2 is a schematic structural diagram of the mechanical arm assembly in the embodiment of the utility model; Fig. 3 is a schematic top view of the robotic arm assembly in the embodiment of the utility model. The function of
机械臂总成3顶部为基座7,与滑车总成4的传动法兰30相连,上臂10和前臂16为带加强筋的整体式焊接结构,上臂10通过连接销13与基座7的耳板铰接在一起;The top of the
基座油缸9分别与上臂10和基座7相连接,在基座油缸9靠近基座7一侧的铰接处装有角位移传感器8,用于监测上臂10相对于基座7的转动角位移和角速度;The base oil cylinder 9 is connected with the
上臂-前臂油缸12分别连接上臂10和前臂16,在上臂10和前臂16的铰接处同样安装有角位移传感器8,用于测量前臂16相对于上臂10的转动角位移和角速度;The upper arm-
机械手油缸14通过机械手连杆15与机械手总成2实现连接,用于在机械臂总成3运动的过程中,保持抓取管柱的机械手总成2始终处于水平姿态;The
机械臂总成3所有角位移传感器测量的运动参数用于计算管柱的位移、速度和加速度,并防止与二层台管排架6和钻台碰撞,防止惯性力过大导致机械臂失稳;The motion parameters measured by all angular displacement sensors of the
机械臂总成3中所有的铰接部分包括连接销13和端盖挡圈11,以固定限位。All hinged parts in the
图4为本实用新型实施例中机械手总成的结构示意图;图5为本实用新型实施例中机械手总成的俯视示意图;图6为本实用新型实施例中图5的机械手总成的A-A剖视图。机械手总成2的功能是夹持管柱。如图4、图5和图6所示,机械手总成2的具体结构如下:Fig. 4 is a schematic structural view of the manipulator assembly in the embodiment of the present invention; Fig. 5 is a schematic top view of the manipulator assembly in the embodiment of the present invention; Fig. 6 is an A-A sectional view of the manipulator assembly in Fig. 5 in the embodiment of the present invention . The function of the
机械手总成2的主体部分是机械手油缸体17,外部为油缸盖18,内部为一短行程的活塞19;为保证活塞19与机械手油缸体17内壁之间有足够的密封性,活塞19上有组合液压密封元件20,活塞19另一端与传动块21通过螺纹连接,传动块21将活塞19的推力传至夹持钳24;The main part of the
两个夹持钳24的内侧固定有钳牙板25,夹持钳24由夹持钳连接销22与机械手油缸体17铰接在一起,夹持钳连接销22与机械手油缸体17之间有自润滑滑动轴承23;The inboard of two clamping
机械手总成2的顶部安装有两个传感器:Two sensors are installed on the top of the manipulator assembly 2:
接触式位移传感器26,用于提供待操作管柱相对于夹持钳24的位置信息,以适时向机械手油缸14发出夹持钳24抓取管柱的控制指令;The contact displacement sensor 26 is used to provide the position information of the pipe string to be operated relative to the clamping tongs 24, so as to send a control instruction to the
水平状态传感器27,用于监测机械手总成2的姿态,在机械臂总成3和机械手总成2运动过程中,当监测到机械手总成2处于非水平姿态时,发出信号使机械手油缸14调整夹持管柱的机械手总成2的姿态,以保证管柱不会倾倒。The
图7为本实用新型实施例中滑车总成的结构示意图;图8为本实用新型实施例中滑车总成的俯视示意图;图9为本实用新型实施例中图8的滑车总成的B-B剖视图。滑车总成4的功能是实现机械臂总成3的旋转运动。如图7、图8和图9所示,滑车总成4的具体结构如下:Fig. 7 is a structural schematic diagram of the block assembly in the embodiment of the utility model; Fig. 8 is a schematic top view of the block assembly in the embodiment of the utility model; Fig. 9 is a B-B sectional view of the block assembly in Fig. 8 in the embodiment of the utility model . The function of the tackle assembly 4 is to realize the rotary motion of the
滑车总成4的核心部件为串有马达刹车装置38和马达减速箱39的低速大扭矩的滑车液压马达37,滑车液压马达37由滑车马达支撑架35固定,顶部为旋转编码器40,用于测量并输出液压马达转轴的角位移、角速度,以供判断机械臂总成3的位置和运动状态;The core part of the tackle assembly 4 is a low-speed high-torque tackle hydraulic motor 37 with a motor braking device 38 and a motor reduction box 39 in series. The tackle hydraulic motor 37 is fixed by a tackle
滑车支架28是滑车总成4的保护外壳,为带有均布加强肋板的焊接结构,在一侧的托板上安装液压控制阀组;滑车轴承套筒支架29用于对两只滑车止推轴承31限位和固定;滑车支架28两侧各有一排水平滚子组32,用于在滑车总成4纵向移动时降低摩擦阻力;滑车支架28在顶面四角各有一个垂直滚子组33,用于降低在走台支撑架41内运动时的摩擦力;The block bracket 28 is the protective shell of the block assembly 4, which is a welded structure with evenly distributed reinforcing ribs, and a hydraulic control valve group is installed on the supporting plate on one side; the block bearing sleeve support 29 is used to stop the two blocks. The push bearing 31 is limited and fixed; there is a row of horizontal roller sets 32 on both sides of the tackle bracket 28, which is used to reduce frictional resistance when the tackle assembly 4 moves longitudinally; the tackle bracket 28 has a vertical roller set at the four corners of the
滑车总成4顶部为一滚珠丝杠螺母36,与纵向移动总成1的传动丝杠45相配合;The top of the tackle assembly 4 is a
位于上方的滑车止推轴承31的上面为止推轴承挡环34,与机械臂总成3的基座7顶部通过均布螺栓组进行联接固定,传动法兰30与基座7的底部通过均布螺栓组固定,传动法兰30用于向机械臂总成3传递扭矩。The upper thrust bearing retaining ring 34 of the pulley thrust bearing 31 located above is connected and fixed with the top of the
图10为本实用新型实施例中纵向移动总成的仰视示意图。纵向移动总成1驱动滑车4和机械臂总成3沿纵向运动。如图10所示,纵向移动总成1的具体结构如下:Fig. 10 is a schematic bottom view of the longitudinal movement assembly in the embodiment of the present utility model. The
纵向移动总成1的主体是走台支撑架41,动力和驱动部分位于走台支撑架41的内部,传动原理为螺旋传动方式,滑车总成4的滚子组座在走台支撑架41内部两侧的轨道上;The main body of the
前轴承盒43固定在走台支撑架41内,前轴承盒43外部为轴承端盖42;The
传动丝杠45两端安装防撞缓冲垫44,走台液压马达46通过液压马达刹车装置47驱动马达传动箱48,再将动力传给传动丝杠45;The
走台马达支撑板50上安装水平位移传感器49,用于测量滑车总成4运动时在传动丝杠45上的位置;A
后轴承盒51通过法兰固定在走台马达支撑板上;
纵向移动总成1通过多个走台连接支承52与二层台管排架6连接。The
图11为本实用新型实施例中走台总成的结构示意图;图12为本实用新型实施例中图11的走台总成的左视示意图。走台总成5位于纵向移动总成1的上方。如图11和图12所示,走台总成5位于纵向移动总成1的上方,周围有护栏53。Fig. 11 is a schematic structural view of the walking platform assembly in the embodiment of the utility model; Fig. 12 is a schematic left view of the walking platform assembly in Fig. 11 in the embodiment of the utility model. The
图13为本实用新型实施例中二层台管排架的结构示意图。二层台管排架6与现有的二层台结构基本相同。Fig. 13 is a schematic diagram of the structure of the two-story platform tube bent frame in the embodiment of the present invention. The two-layer platform tube
本实用新型实施例中二层台管柱排放系统的工作方法如下:In the embodiment of the utility model, the working method of the column discharge system of the second floor platform is as follows:
现场起钻时,纵向移动总成1将滑车总成4定位至走台总成5的近井口一侧,滑车总成4驱动机械臂总成3朝向井口,机械臂总成3伸出至待处理的管柱,机械手总成2夹持管柱,机械臂总成3将管柱提离钻台面,待稳定后机械臂总成3缩回,滑车总成4驱动机械臂总成3旋转至走台总成5与二层台管排架6指梁之间的空间,纵向移动总成1工作将滑车总成4定位到需要放置管柱的某一排指梁,之后机械臂总成3伸出将管柱推至指定位置,待稳定后放下管柱,完成管柱存放的过程;When pulling out on site, the
现场下钻的过程与起钻过程完全相反;在现场下钻时,滑车总成4驱动机械臂总成3旋转至走台总成5与二层台管排架6指梁之间的空间,纵向移动总成1工作将滑车总成4定位到需要提取管柱的某一排指梁,之后机械臂总成3伸出至待处理的管柱,机械手总成2夹持管柱,机械臂总成3将管柱提离二层台管排架6,待稳定后纵向移动总成1将滑车总成4定位至走台总成5的近井口一侧,滑车总成4驱动机械臂总成3朝向井口,机械臂总成3伸出,待稳定后放下管柱。The process of drilling in the field is completely opposite to the process of pulling out the drill; when drilling in the field, the pulley assembly 4 drives the
具体的,机械手总成2的两个夹持钳24夹持管柱的过程依据了杠杆原理,可以包括:Specifically, the process of clamping the pipe string by the two clamping
当进行管柱夹持操作时,机械臂总成3上机械手油缸14的无杆腔进高压油,推动机械手总成2中机械手油缸体17内部的活塞19运动,活塞19推动其另一端通过螺纹连接的传动块21,传动块21运动时撑开夹持钳24的尾端,夹持钳24绕铰接机械手油缸体17的夹持钳连接销22转动,夹持钳24的另一侧则收紧,夹持钳24内侧固定的钳牙板25抱紧管柱;当管柱被放至指定位置后,机械手油缸14油路换向,有杆腔进高压油,活塞19收回,传动块21不再给夹持钳24施加推力,夹持钳24松开管柱。When the pipe string clamping operation is performed, the rodless cavity of the
本实用新型实施例的二层台管柱排放系统将抓取管柱的机械手总成与机械臂总成、滑车总成、纵向移动总成、走台总成、二层台管排架等子系统集成在一起,所有总成和部件均符合石油天然气行业钻井及修井作业设备规范,可安装在现有陆地钻机或修井机、海洋陆地钻机或修井机上,取代现有的二层台及配套设备,满足钻井、修井等作业时抓取、排放管柱的需要。该系统的主要特点是:(1)系统轻便、紧凑:该系统为轻量化设计,与现有技术相比,机械结构得到简化,体积和重量大大减小,在设备搬运和安装过程中速度更快;(2)作业效率高:该系统为单臂抓取式管柱自动化作业装置,其操作流程比较简便、灵活;(3)机电液一体化:采用液压驱动方式,包括4只油缸和2只低速大扭矩液压马达,对机械手和机械臂的运动轨迹进行控制;(4)兼容性好:从系统设计之初,就考虑到兼容性,二层台管柱排放区可以设置为X-Y直角坐标型,可安装到现有的钻机、修井机的井架上,不用进行改动,也可为新钻机和新修井机进行配套;(5)设备费用和维护成本低:与现有技术相比,系统整体上结构紧凑,机械部件较少,成本较低,通用性强,可适应石油天然气开发现场恶劣苛刻的工作环境,便于维护检修,符合国内钻井、修井作业的特点。The second-story platform pipe column discharge system in the embodiment of the utility model combines the manipulator assembly for grabbing the pipe column with the mechanical arm assembly, the pulley assembly, the longitudinal movement assembly, the walking platform assembly, the second-story platform pipe rack, etc. The system is integrated, and all assemblies and components comply with the oil and gas industry drilling and workover equipment specifications, and can be installed on existing land drilling rigs or workover rigs, offshore land drilling rigs or workover rigs, replacing the existing two-story platform And supporting equipment to meet the needs of grabbing and discharging pipe strings during drilling and workover operations. The main features of the system are: (1) Portable and compact system: the system is designed for light weight. Compared with the existing technology, the mechanical structure is simplified, the volume and weight are greatly reduced, and the speed is faster during equipment handling and installation. Fast; (2) High operating efficiency: The system is a single-arm grasping automatic operation device for pipe strings, and its operation process is relatively simple and flexible; (3) Mechatronic-hydraulic integration: Hydraulic drive mode is adopted, including 4 oil cylinders and 2 cylinders. Only a low-speed high-torque hydraulic motor controls the movement trajectory of the manipulator and the manipulator; (4) Good compatibility: From the beginning of the system design, compatibility has been considered, and the discharge area of the pipe string on the second floor can be set to X-Y rectangular coordinates type, can be installed on the derrick of existing drilling rigs and workover rigs without modification, and can also be matched with new drilling rigs and new workover rigs; (5) Low equipment and maintenance costs: compared with existing technologies , the system as a whole has a compact structure, less mechanical parts, low cost, and strong versatility. It can adapt to the harsh and harsh working environment of oil and gas development sites, and is easy to maintain and repair. It is in line with the characteristics of domestic drilling and workover operations.
该技术如果应用于现场,与钻台上的管柱处理装置一起配合工作,将可完成各类管柱处理作业,取代人工管柱处理作业,显著提高作业效率,改善现有的工作环境,提高现场施工的安全性。If this technology is applied to the site and works together with the pipe string processing device on the drilling floor, it will be able to complete various pipe string processing operations, replace manual pipe string processing operations, significantly improve operating efficiency, improve the existing working environment, and improve On-site construction safety.
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限定本实用新型的保护范围,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present utility model in detail. Within the protection scope of the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200758285U CN202006470U (en) | 2011-03-21 | 2011-03-21 | Second floor column discharge system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200758285U CN202006470U (en) | 2011-03-21 | 2011-03-21 | Second floor column discharge system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202006470U true CN202006470U (en) | 2011-10-12 |
Family
ID=44748133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200758285U Expired - Lifetime CN202006470U (en) | 2011-03-21 | 2011-03-21 | Second floor column discharge system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202006470U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102174879A (en) * | 2011-03-21 | 2011-09-07 | 中国石油天然气股份有限公司 | Pipe string discharge system and its working method in the second floor platform |
| CN103993842A (en) * | 2014-06-15 | 2014-08-20 | 武汉市元博智能控制技术研究设计院(有限合伙) | Novel racking platform pipe discharging system for land rig |
| CN105798903A (en) * | 2016-05-31 | 2016-07-27 | 青岛杰瑞工控技术有限公司 | Drilling table surface swing pipe manipulator |
| CN109931017A (en) * | 2019-03-29 | 2019-06-25 | 宝鸡石油机械有限责任公司 | A kind of limit-type quadruple board platform fingerboard of electric drive |
| CN115609604A (en) * | 2022-10-26 | 2023-01-17 | 北京捷杰西石油设备有限公司 | A Two-story Underground Manipulator Used in Oil Drilling |
-
2011
- 2011-03-21 CN CN2011200758285U patent/CN202006470U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102174879A (en) * | 2011-03-21 | 2011-09-07 | 中国石油天然气股份有限公司 | Pipe string discharge system and its working method in the second floor platform |
| CN102174879B (en) * | 2011-03-21 | 2013-03-13 | 中国石油天然气股份有限公司 | Pipe string discharge system and its working method in the second floor platform |
| CN103993842A (en) * | 2014-06-15 | 2014-08-20 | 武汉市元博智能控制技术研究设计院(有限合伙) | Novel racking platform pipe discharging system for land rig |
| CN105798903A (en) * | 2016-05-31 | 2016-07-27 | 青岛杰瑞工控技术有限公司 | Drilling table surface swing pipe manipulator |
| CN105798903B (en) * | 2016-05-31 | 2019-01-04 | 青岛杰瑞工控技术有限公司 | A kind of drilling floor surface swing pipe manipulator |
| CN109931017A (en) * | 2019-03-29 | 2019-06-25 | 宝鸡石油机械有限责任公司 | A kind of limit-type quadruple board platform fingerboard of electric drive |
| CN109931017B (en) * | 2019-03-29 | 2021-06-01 | 宝鸡石油机械有限责任公司 | An electric drive limit type two-story table finger beam |
| CN115609604A (en) * | 2022-10-26 | 2023-01-17 | 北京捷杰西石油设备有限公司 | A Two-story Underground Manipulator Used in Oil Drilling |
| CN115609604B (en) * | 2022-10-26 | 2025-04-18 | 北京捷杰西科技股份有限公司 | A two-layer under-table manipulator for oil drilling |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102174879B (en) | Pipe string discharge system and its working method in the second floor platform | |
| CN102383744B (en) | Pipe arranging device for headframe | |
| CN106761487B (en) | The method that marine drilling platform has processing system with pipe and connects movement thribble | |
| CN202006470U (en) | Second floor column discharge system | |
| CN102661128B (en) | Automatic drill pipe placing and withdrawing device | |
| CN111285301B (en) | A load-bearing electric maintenance climbing device | |
| US9587449B2 (en) | Dual rack mast for a well servicing vehicle | |
| CN113800359A (en) | A kind of mine wire rope dust removal robot and working method | |
| CN102126690A (en) | Long-stroke multi-stage elevating device and method | |
| CN104476567A (en) | Six-degree-of-freedom parallel mechanism with rope-driven linear joint | |
| CN204238881U (en) | A kind of pipe movement manipulator | |
| CN113137193A (en) | Combined type double-layer iron stand device | |
| CN113445941A (en) | Electric drive drill floor pipe supporting mechanical arm | |
| CN201738845U (en) | Dynamic rathole device | |
| CN206571448U (en) | Bridge-type tube drawbench | |
| CN108868663B (en) | Novel hydraulic top drive system | |
| CN104563863B (en) | Automatic adjusting device for drilling posture of coal mine drilling machine | |
| CN104139387B (en) | It is applicable to the drilling rod automatic-discharging mechanical hand of rock-core borer | |
| CN111228756B (en) | Working method of bearing type power maintenance climbing device | |
| CN110219599A (en) | A kind of engineering driller cantilever crane | |
| CN204457424U (en) | Automatic adjusting device for drilling posture of coal mine drilling machine | |
| CN102966318B (en) | Marine riser hoisting device | |
| CN202500508U (en) | Automatic placing and taking device for drill rods | |
| CN109687663A (en) | A kind of elevator traction machine stator coil mounting device | |
| CN203603796U (en) | Pillar placing system for oil and gas field well drilling workover rig |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111012 Effective date of abandoning: 20130313 |
|
| RGAV | Abandon patent right to avoid regrant |