CN202006470U - Second floor column discharge system - Google Patents

Second floor column discharge system Download PDF

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Publication number
CN202006470U
CN202006470U CN2011200758285U CN201120075828U CN202006470U CN 202006470 U CN202006470 U CN 202006470U CN 2011200758285 U CN2011200758285 U CN 2011200758285U CN 201120075828 U CN201120075828 U CN 201120075828U CN 202006470 U CN202006470 U CN 202006470U
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assembly
manipulator
mechanical arm
platform
pipe
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郑立臣
童征
高向前
王新忠
李涛
孙福超
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The utility model discloses a racking platform tubular column discharge system, include: the device comprises a longitudinal moving assembly, a mechanical arm assembly, a pulley assembly, a walking platform assembly and a racking of a two-layer platform pipe; wherein: one end of the mechanical arm assembly is connected with the mechanical arm assembly, and the other end of the mechanical arm assembly is connected with the pulley assembly; the manipulator assembly is driven by hydraulic pressure, a plunger oil cylinder is arranged in the manipulator assembly, a jaw plate is fixed on the clamping part and used for clamping the pipe body, and a contact type displacement sensor is arranged on the manipulator assembly; the top of the pulley assembly is provided with a low-speed large-torque hydraulic motor which is connected with the mechanical arm assembly through a transmission flange to drive the mechanical arm assembly to rotate, and two sides of the pulley assembly are provided with roller sets; the longitudinal movement assembly is fixed with the pulley assembly by a ball screw nut; the walking board assembly is positioned above the longitudinal moving assembly; the second-layer pipe bent frame is positioned above the walking board assembly. The utility model discloses can reduce mechanical structure at the in-process that realizes that racking platform tubular column discharges automation, reduce equipment cost and maintenance cost.

Description

二层台管柱排放系统Second floor column discharge system

技术领域technical field

本实用新型涉及石油天然气开采技术领域,尤其涉及二层台管柱排放系统。The utility model relates to the technical field of petroleum and natural gas exploitation, in particular to a pipe string discharge system for a two-story platform.

背景技术Background technique

当今的石油天然气行业对HSE(健康、安全和环境)越来越重视,特别是在工作条件苛刻的钻井、修井领域,逐渐减轻工人的劳动强度、提高作业效率、保证施工安全已经成为今后主要的发展趋势。Today's oil and gas industry pays more and more attention to HSE (Health, Safety and Environment), especially in the field of drilling and workover with harsh working conditions. Gradually reducing the labor intensity of workers, improving operation efficiency and ensuring construction safety have become the main tasks in the future. development trend.

目前,现有钻机、修井机的管柱排放作业均由钻工站在二层台上完成,工作条件艰苦,安全性没有保证,作业效率低,在恶劣天气条件下可能无法进行。而在国内的钻机或修井机上,用于石油天然气钻探和修井的自动化设备技术的发展还只停留在研究阶段。公开号为CN2522228的实用新型专利介绍了一种能在二层台上将井架中心的钻杆拉进到井架内侧和从井架内侧拉出钻杆到井架中心的机械手,它由销栓、轴柱、一号液压缸轴、二层台、二号液压缸、一号液压缸、扇形齿轮体、齿条、小平形支杆、大平形支杆、三号液压缸、三号液压缸杆、四号液压缸杆、活叉头、死叉头体、四号液压缸、叉头销组成,在二层台上安装上机械手后,可实现一定程度的管柱排放自动化。但是,该系统总体上比较笨重,维护保养比较复杂。At present, the pipe string discharge operations of the existing drilling rigs and workover rigs are all completed by drillers on the second-floor platform. The working conditions are difficult, the safety is not guaranteed, the operation efficiency is low, and it may not be possible under severe weather conditions. However, on domestic drilling rigs or workover rigs, the development of automation equipment technology for oil and gas drilling and workover is still only in the research stage. The utility model patent whose publication number is CN2522228 introduces a kind of manipulator that can pull the drill pipe in the center of the derrick into the inner side of the derrick and pull out the drill pipe from the inner side of the derrick to the center of the derrick on the second floor platform. , No. 1 hydraulic cylinder shaft, second platform, No. 2 hydraulic cylinder, No. 1 hydraulic cylinder, sector gear body, rack, small flat-shaped strut, large flat-shaped strut, No. 3 hydraulic cylinder, No. 3 hydraulic cylinder rod, four No. 1 hydraulic cylinder rod, live fork head, dead fork head body, No. 4 hydraulic cylinder and fork head pin. After installing the manipulator on the second floor platform, a certain degree of pipe string discharge automation can be realized. However, the system is generally bulky and complex to maintain.

实用新型内容Utility model content

本实用新型实施例提供一种二层台管柱排放系统,用以在实现二层台管柱排放自动化的过程中减化机械结构,降低设备费用和维护成本,该系统包括:The embodiment of the utility model provides a two-story platform pipe string discharge system, which is used to reduce the mechanical structure and reduce equipment costs and maintenance costs in the process of realizing the automatic discharge of the two-story platform pipe string. The system includes:

纵向移动总成1、机械手总成2、机械臂总成3、滑车总成4、走台总成5、二层台管排架6;其中:Longitudinal movement assembly 1, manipulator assembly 2, mechanical arm assembly 3, pulley assembly 4, walking platform assembly 5, two-story platform pipe bent frame 6; where:

机械臂总成3包括前臂16和上臂10,均为抗弯曲焊接结构,机械臂总成3的运动由两只长行程油缸提供;机械臂总成3一端与机械手总成2连接,另一端与滑车总成4连接;The mechanical arm assembly 3 includes a forearm 16 and an upper arm 10, both of which are welded structures resistant to bending. The movement of the mechanical arm assembly 3 is provided by two long-stroke oil cylinders; one end of the mechanical arm assembly 3 is connected to the manipulator assembly 2, and the other end is connected to the Pulley assembly 4 connection;

机械手总成2由液压驱动,内部为一柱塞油缸,夹持部分固定有钳牙板25,用于夹紧管体,机械手总成2上安装有接触式位移传感器26,用于对管体与机械手总成2之间的相对位置进行检测,管体接触到接触式位移传感器26的探头后,接触式位移传感器26向机械手总成2发出夹紧管体的信号;The manipulator assembly 2 is driven by hydraulic pressure, and the inside is a plunger oil cylinder. The clamping part is fixed with a jaw plate 25 for clamping the pipe body. The manipulator assembly 2 is equipped with a contact displacement sensor 26 for adjusting the pipe body. The relative position with the manipulator assembly 2 is detected, and after the pipe body touches the probe of the contact displacement sensor 26, the contact displacement sensor 26 sends a signal to the manipulator assembly 2 to clamp the pipe body;

滑车总成4顶部为一低速大扭矩液压马达,通过传动法兰30与机械臂总成3连接,驱动机械臂总成3做旋转运动,滑车总成4两侧为滚子组;The top of the trolley assembly 4 is a low-speed high-torque hydraulic motor, which is connected to the mechanical arm assembly 3 through the transmission flange 30, and drives the mechanical arm assembly 3 to rotate. The two sides of the trolley assembly 4 are roller groups;

纵向移动总成1利用滚珠丝杠螺母36与滑车总成4固定在一起,其液压马达带动传动丝杠45,转化为传动螺母的直线运动,以实现滑车的纵向移动;The longitudinal movement assembly 1 utilizes the ball screw nut 36 and the pulley assembly 4 to be fixed together, and its hydraulic motor drives the transmission screw 45, which is converted into the linear motion of the transmission nut, so as to realize the longitudinal movement of the pulley;

走台总成5位于纵向移动总成1的上方,周围有护栏;The walking platform assembly 5 is located above the longitudinal moving assembly 1, surrounded by guardrails;

二层台管排架6位于走台总成5的上方,为一悬臂结构,在远端安装有两只支撑加强杆,加强杆另一端与井架二层台以下的位置铰接,构成三角形支撑结构。The second-floor platform tube bent frame 6 is located above the walking platform assembly 5 and is a cantilever structure. Two supporting reinforcing rods are installed at the far end, and the other end of the reinforcing rod is hinged to the position below the second-floor platform of the derrick to form a triangular supporting structure. .

本实用新型实施例的二层台管柱排放系统将抓取管柱的机械手总成与机械臂总成、滑车总成、纵向移动总成、走台总成、二层台管排架等子系统集成在一起,所有总成和部件均符合石油天然气行业钻井及修井作业设备规范,可安装在现有陆地钻机或修井机、海洋陆地钻机或修井机上,取代现有的二层台及配套设备,满足钻井、修井等作业时抓取、排放管柱的需要。该系统轻便、紧凑,与现有技术相比,机械结构得到简化,体积和重量大大减小,在设备搬运和安装过程中速度更快;该系统设备费用和维护成本低,与现有技术相比,系统整体上结构紧凑,机械部件较少,成本较低,通用性强,可适应石油天然气开发现场恶劣苛刻的工作环境,便于维护检修,符合国内钻井、修井作业的特点。The second-story platform pipe column discharge system in the embodiment of the utility model combines the manipulator assembly for grabbing the pipe column with the mechanical arm assembly, the pulley assembly, the longitudinal movement assembly, the walking platform assembly, the second-story platform pipe rack, etc. The system is integrated, and all assemblies and components comply with the oil and gas industry drilling and workover equipment specifications, and can be installed on existing land drilling rigs or workover rigs, offshore land drilling rigs or workover rigs, replacing the existing two-story platform And supporting equipment to meet the needs of grabbing and discharging pipe strings during drilling and workover operations. The system is light and compact. Compared with the existing technology, the mechanical structure is simplified, the volume and weight are greatly reduced, and the speed of equipment handling and installation is faster; the equipment cost and maintenance cost of the system are low, and compared with the existing technology Compared with the system as a whole, the structure is compact, the mechanical parts are few, the cost is low, and the versatility is strong. It can adapt to the harsh and harsh working environment of oil and gas development sites, and is easy to maintain and overhaul. It is in line with the characteristics of domestic drilling and workover operations.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。在附图中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those skilled in the art can also obtain other drawings based on these drawings without paying creative labor. In the attached picture:

图1为本实用新型实施例中二层台管柱排放系统的结构示意图;Fig. 1 is the structural representation of the two-story platform column discharge system in the utility model embodiment;

图2为本实用新型实施例中机械臂总成的结构示意图;Fig. 2 is the structural representation of mechanical arm assembly in the utility model embodiment;

图3为本实用新型实施例中机械臂总成的俯视示意图;Fig. 3 is a schematic top view of the mechanical arm assembly in the embodiment of the present invention;

图4为本实用新型实施例中机械手总成的结构示意图;Fig. 4 is the structural representation of manipulator assembly in the utility model embodiment;

图5为本实用新型实施例中机械手总成的俯视示意图;Fig. 5 is a schematic top view of the manipulator assembly in the embodiment of the present invention;

图6为本实用新型实施例中图5的机械手总成的A-A剖视图;Fig. 6 is an A-A sectional view of the manipulator assembly of Fig. 5 in the embodiment of the utility model;

图7为本实用新型实施例中滑车总成的结构示意图;Fig. 7 is a schematic structural view of the tackle assembly in the embodiment of the present invention;

图8为本实用新型实施例中滑车总成的俯视示意图;Fig. 8 is a schematic top view of the pulley assembly in the embodiment of the utility model;

图9为本实用新型实施例中图8的滑车总成的B-B剖视图;Fig. 9 is a B-B sectional view of the block assembly of Fig. 8 in the embodiment of the present invention;

图10为本实用新型实施例中纵向移动总成的仰视示意图;Fig. 10 is a schematic bottom view of the longitudinal movement assembly in the embodiment of the present invention;

图11为本实用新型实施例中走台总成的结构示意图;Fig. 11 is a schematic structural view of the walking platform assembly in the embodiment of the present invention;

图12为本实用新型实施例中图11的走台总成的左视示意图;Fig. 12 is a schematic left view of the walking platform assembly of Fig. 11 in the embodiment of the present invention;

图13为本实用新型实施例中二层台管排架的结构示意图。Fig. 13 is a schematic diagram of the structure of the two-story platform tube bent frame in the embodiment of the present invention.

附图标号:Figure number:

1-纵向移动总成;2-机械手总成;3-机械臂总成;4-滑车总成;5-走台总成;6-二层台管排架;7-基座;8-角位移传感器;9-基座油缸;10-上臂;11-端盖挡圈;12-上臂-前臂油缸;13-连接销;14-机械手油缸;15-机械手连杆;16-前臂;17-机械手油缸体;18-油缸盖;19-活塞;20-组合液压密封元件;21-传动块;22-夹持钳连接销;23-自润滑滑动轴承;24-夹持钳;25-钳牙板;26-接触式位移传感器;27-水平状态传感器;28-滑车支架;29-滑车轴承套筒支架;30-传动法兰;31-滑车止推轴承;32-水平滚子组;33-垂直滚子组;34-止推轴承挡环;35-滑车马达支撑架;36-滚珠丝杠螺母;37-滑车液压马达;38-马达刹车装置;39-马达减速箱;40-旋转编码器;41-走台支撑架;42-轴承端盖;43-前轴承盒;44-防撞缓冲垫;45-传动丝杠;46-走台液压马达;47-液压马达刹车装置;48-马达传动箱;49-水平位移传感器;50-走台马达支撑板;51-后轴承盒;52-走台连接支承;53-护栏。1- Longitudinal movement assembly; 2- Manipulator assembly; 3- Robot arm assembly; 4- Pulley assembly; 5- Walking platform assembly; Displacement sensor; 9-base cylinder; 10-upper arm; 11-end cover retaining ring; 12-upper arm-forearm cylinder; 13-connection pin; 14-manipulator cylinder; 15-rod for manipulator; 16-forearm; Oil cylinder body; 18-oil cylinder head; 19-piston; 20-combined hydraulic sealing element; 21-transmission block; 22-connecting pin of clamping pliers; 23-self-lubricating sliding bearing; ;26-contact displacement sensor; 27-horizontal state sensor; 28-trolley support; 29-sleeve support for tackle bearing; 30-transmission flange; 31-thrust bearing of tackle; 32-horizontal roller group; 33-vertical Roller group; 34-thrust bearing retaining ring; 35-tackle motor support frame; 36-ball screw nut; 37-tackle hydraulic motor; 38-motor brake device; 39-motor reduction box; 40-rotary encoder; 41-walking platform support frame; 42-bearing end cover; 43-front bearing box; 44-anti-collision cushion; 45-transmission screw; 46-walking platform hydraulic motor; 47-hydraulic motor brake device; 48-motor transmission Box; 49-horizontal displacement sensor; 50-walking platform motor support plate; 51-rear bearing box; 52-walking platform connection support; 53-guardrail.

具体实施方式Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚明白,下面结合附图对本实用新型实施例做进一步详细说明。在此,本实用新型的示意性实施例及其说明用于解释本实用新型,但并不作为对本实用新型的限定。In order to make the purpose, technical solutions and advantages of the embodiment of the utility model clearer, the embodiment of the utility model will be further described in detail below in conjunction with the accompanying drawings. Here, the exemplary embodiment of the utility model and its description are used to explain the utility model, but not as a limitation to the utility model.

针对现有技术的缺点,结合现场的工作环境和施工特点,本实用新型实施例提供一种二层台管柱排放系统,该系统为现有石油天然气钻机或修井机配套的机电液一体化二层台管柱排放系统,可安装在现有钻机和修井机上,满足钻井、修井等作业时抓取、排放管柱的需要,成为石油钻机和修井机重要的自动化配套装备。In view of the shortcomings of the existing technology, combined with the working environment and construction characteristics of the site, the embodiment of the utility model provides a two-story platform pipe string discharge system, which is an electromechanical-hydraulic integration system for existing oil and gas drilling rigs or workover rigs. The pipe string discharge system of the second floor platform can be installed on existing drilling rigs and workover rigs to meet the needs of grasping and discharging pipe strings during drilling and workover operations, and has become an important automatic supporting equipment for oil drilling rigs and workover rigs.

图1为本实用新型实施例中二层台管柱排放系统的结构示意图。如图1所示,本实用新型实施例中的二层台管柱排放系统包括:Fig. 1 is a schematic structural diagram of a pipe string discharge system on a second floor platform in an embodiment of the present invention. As shown in Figure 1, the second-floor pipe column discharge system in the embodiment of the utility model includes:

纵向移动总成1、机械手总成2、机械臂总成3、滑车总成4、走台总成5、二层台管排架6;其中:Longitudinal movement assembly 1, manipulator assembly 2, mechanical arm assembly 3, pulley assembly 4, walking platform assembly 5, two-story platform pipe bent frame 6; where:

机械臂总成3包括前臂16和上臂10,均为抗弯曲焊接结构,机械臂总成3的运动由两只长行程油缸提供;机械臂总成3一端与机械手总成2连接,另一端与滑车总成4连接;The mechanical arm assembly 3 includes a forearm 16 and an upper arm 10, both of which are welded structures resistant to bending. The movement of the mechanical arm assembly 3 is provided by two long-stroke oil cylinders; one end of the mechanical arm assembly 3 is connected to the manipulator assembly 2, and the other end is connected to the Pulley assembly 4 connection;

机械手总成2由液压驱动,内部为一柱塞油缸,夹持部分固定有钳牙板25,用于夹紧管体,机械手总成2上安装有接触式位移传感器26,用于对管体与机械手总成2之间的相对位置进行检测,管体接触到接触式位移传感器26的探头后,接触式位移传感器26向机械手总成2发出夹紧管体的信号;The manipulator assembly 2 is driven by hydraulic pressure, and the inside is a plunger oil cylinder. The clamping part is fixed with a jaw plate 25 for clamping the pipe body. The manipulator assembly 2 is equipped with a contact displacement sensor 26 for adjusting the pipe body. The relative position with the manipulator assembly 2 is detected, and after the pipe body touches the probe of the contact displacement sensor 26, the contact displacement sensor 26 sends a signal to the manipulator assembly 2 to clamp the pipe body;

滑车总成4顶部为一低速大扭矩液压马达,通过传动法兰30与机械臂总成3连接,驱动机械臂总成3做旋转运动,滑车总成4两侧为滚子组;该滚子组可降低滑车在走台中纵向移动时的摩擦阻力;The top of the trolley assembly 4 is a low-speed high-torque hydraulic motor, which is connected with the mechanical arm assembly 3 through the transmission flange 30, and drives the mechanical arm assembly 3 to rotate. The two sides of the trolley assembly 4 are roller groups; The group can reduce the friction resistance when the block moves longitudinally in the walking platform;

纵向移动总成1利用了螺旋传动的工作原理,利用滚珠丝杠螺母36与滑车总成4固定在一起,其液压马达带动传动丝杠45,转化为传动螺母的直线运动,以实现滑车的纵向移动;The longitudinal movement assembly 1 utilizes the working principle of the screw transmission, and uses the ball screw nut 36 to fix the pulley assembly 4 together. Its hydraulic motor drives the transmission screw 45, which is converted into the linear motion of the drive nut to realize the longitudinal movement of the pulley. move;

走台总成5位于纵向移动总成1的上方,周围有护栏,可以保证施工或设备检修人员的人身安全;The walking platform assembly 5 is located above the longitudinal moving assembly 1, surrounded by guardrails, which can ensure the personal safety of construction or equipment maintenance personnel;

二层台管排架6位于走台总成5的上方,为一悬臂结构,为提高整体强度和刚度,在远端安装有两只支撑加强杆,加强杆另一端与井架二层台以下的位置铰接,构成三角形支撑结构。The second-floor platform tube bent frame 6 is located above the walking platform assembly 5 and is a cantilever structure. In order to improve the overall strength and rigidity, two supporting reinforcing rods are installed at the far end. The positions are hinged to form a triangular support structure.

图2为本实用新型实施例中机械臂总成的结构示意图;图3为本实用新型实施例中机械臂总成的俯视示意图。机械臂总成3的功能是实现伸出、收缩、上提、下放等动作。如图2和图3所示,机械臂总成3的具体结构如下:Fig. 2 is a schematic structural diagram of the mechanical arm assembly in the embodiment of the utility model; Fig. 3 is a schematic top view of the robotic arm assembly in the embodiment of the utility model. The function of mechanical arm assembly 3 is to realize actions such as stretching out, shrinking, lifting, and lowering. As shown in Figures 2 and 3, the specific structure of the mechanical arm assembly 3 is as follows:

机械臂总成3顶部为基座7,与滑车总成4的传动法兰30相连,上臂10和前臂16为带加强筋的整体式焊接结构,上臂10通过连接销13与基座7的耳板铰接在一起;The top of the mechanical arm assembly 3 is the base 7, which is connected with the transmission flange 30 of the tackle assembly 4. The upper arm 10 and the forearm 16 are an integral welded structure with reinforcing ribs. the plates are hinged together;

基座油缸9分别与上臂10和基座7相连接,在基座油缸9靠近基座7一侧的铰接处装有角位移传感器8,用于监测上臂10相对于基座7的转动角位移和角速度;The base oil cylinder 9 is connected with the upper arm 10 and the base 7 respectively, and an angular displacement sensor 8 is installed at the hinge of the base oil cylinder 9 near the base 7 to monitor the rotational angular displacement of the upper arm 10 relative to the base 7 and angular velocity;

上臂-前臂油缸12分别连接上臂10和前臂16,在上臂10和前臂16的铰接处同样安装有角位移传感器8,用于测量前臂16相对于上臂10的转动角位移和角速度;The upper arm-forearm oil cylinder 12 is respectively connected to the upper arm 10 and the forearm 16, and an angular displacement sensor 8 is also installed at the hinge of the upper arm 10 and the forearm 16 to measure the rotational angular displacement and angular velocity of the forearm 16 relative to the upper arm 10;

机械手油缸14通过机械手连杆15与机械手总成2实现连接,用于在机械臂总成3运动的过程中,保持抓取管柱的机械手总成2始终处于水平姿态;The manipulator cylinder 14 is connected with the manipulator assembly 2 through the manipulator connecting rod 15, and is used to keep the manipulator assembly 2 grabbing the pipe string in a horizontal posture during the movement of the manipulator assembly 3;

机械臂总成3所有角位移传感器测量的运动参数用于计算管柱的位移、速度和加速度,并防止与二层台管排架6和钻台碰撞,防止惯性力过大导致机械臂失稳;The motion parameters measured by all angular displacement sensors of the mechanical arm assembly 3 are used to calculate the displacement, velocity and acceleration of the pipe string, and to prevent collision with the second-floor platform pipe bent frame 6 and the drill floor, and prevent the mechanical arm from being unstable due to excessive inertial force ;

机械臂总成3中所有的铰接部分包括连接销13和端盖挡圈11,以固定限位。All hinged parts in the mechanical arm assembly 3 include connecting pins 13 and end cover retaining rings 11 to fix the position.

图4为本实用新型实施例中机械手总成的结构示意图;图5为本实用新型实施例中机械手总成的俯视示意图;图6为本实用新型实施例中图5的机械手总成的A-A剖视图。机械手总成2的功能是夹持管柱。如图4、图5和图6所示,机械手总成2的具体结构如下:Fig. 4 is a schematic structural view of the manipulator assembly in the embodiment of the present invention; Fig. 5 is a schematic top view of the manipulator assembly in the embodiment of the present invention; Fig. 6 is an A-A sectional view of the manipulator assembly in Fig. 5 in the embodiment of the present invention . The function of the manipulator assembly 2 is to clamp the pipe string. As shown in Figure 4, Figure 5 and Figure 6, the specific structure of the manipulator assembly 2 is as follows:

机械手总成2的主体部分是机械手油缸体17,外部为油缸盖18,内部为一短行程的活塞19;为保证活塞19与机械手油缸体17内壁之间有足够的密封性,活塞19上有组合液压密封元件20,活塞19另一端与传动块21通过螺纹连接,传动块21将活塞19的推力传至夹持钳24;The main part of the manipulator assembly 2 is the manipulator cylinder block 17, the outside is the oil cylinder cover 18, and the inside is a short-stroke piston 19; in order to ensure sufficient sealing between the piston 19 and the inner wall of the manipulator cylinder body 17, the piston 19 has a Combining the hydraulic sealing element 20, the other end of the piston 19 is threadedly connected with the transmission block 21, and the transmission block 21 transmits the thrust of the piston 19 to the clamping pliers 24;

两个夹持钳24的内侧固定有钳牙板25,夹持钳24由夹持钳连接销22与机械手油缸体17铰接在一起,夹持钳连接销22与机械手油缸体17之间有自润滑滑动轴承23;The inboard of two clamping pliers 24 is fixed with pincer tooth plate 25, and clamping pliers 24 is hinged together by clamping pliers connecting pin 22 and manipulator oil cylinder body 17, and there is automatic between clamping pliers connecting pin 22 and manipulator oil cylinder body 17. lubricate sliding bearing 23;

机械手总成2的顶部安装有两个传感器:Two sensors are installed on the top of the manipulator assembly 2:

接触式位移传感器26,用于提供待操作管柱相对于夹持钳24的位置信息,以适时向机械手油缸14发出夹持钳24抓取管柱的控制指令;The contact displacement sensor 26 is used to provide the position information of the pipe string to be operated relative to the clamping tongs 24, so as to send a control instruction to the manipulator cylinder 14 for the clamping tongs 24 to grab the pipe string in a timely manner;

水平状态传感器27,用于监测机械手总成2的姿态,在机械臂总成3和机械手总成2运动过程中,当监测到机械手总成2处于非水平姿态时,发出信号使机械手油缸14调整夹持管柱的机械手总成2的姿态,以保证管柱不会倾倒。The horizontal state sensor 27 is used to monitor the attitude of the manipulator assembly 2. During the movement of the manipulator assembly 3 and the manipulator assembly 2, when it is detected that the manipulator assembly 2 is in a non-horizontal attitude, a signal is sent to make the manipulator cylinder 14 adjust The attitude of the manipulator assembly 2 holding the pipe string to ensure that the pipe string will not topple.

图7为本实用新型实施例中滑车总成的结构示意图;图8为本实用新型实施例中滑车总成的俯视示意图;图9为本实用新型实施例中图8的滑车总成的B-B剖视图。滑车总成4的功能是实现机械臂总成3的旋转运动。如图7、图8和图9所示,滑车总成4的具体结构如下:Fig. 7 is a structural schematic diagram of the block assembly in the embodiment of the utility model; Fig. 8 is a schematic top view of the block assembly in the embodiment of the utility model; Fig. 9 is a B-B sectional view of the block assembly in Fig. 8 in the embodiment of the utility model . The function of the tackle assembly 4 is to realize the rotary motion of the mechanical arm assembly 3 . As shown in Figure 7, Figure 8 and Figure 9, the specific structure of the tackle assembly 4 is as follows:

滑车总成4的核心部件为串有马达刹车装置38和马达减速箱39的低速大扭矩的滑车液压马达37,滑车液压马达37由滑车马达支撑架35固定,顶部为旋转编码器40,用于测量并输出液压马达转轴的角位移、角速度,以供判断机械臂总成3的位置和运动状态;The core part of the tackle assembly 4 is a low-speed high-torque tackle hydraulic motor 37 with a motor braking device 38 and a motor reduction box 39 in series. The tackle hydraulic motor 37 is fixed by a tackle motor support frame 35, and the top is a rotary encoder 40 for Measure and output the angular displacement and angular velocity of the hydraulic motor shaft for judging the position and motion state of the mechanical arm assembly 3;

滑车支架28是滑车总成4的保护外壳,为带有均布加强肋板的焊接结构,在一侧的托板上安装液压控制阀组;滑车轴承套筒支架29用于对两只滑车止推轴承31限位和固定;滑车支架28两侧各有一排水平滚子组32,用于在滑车总成4纵向移动时降低摩擦阻力;滑车支架28在顶面四角各有一个垂直滚子组33,用于降低在走台支撑架41内运动时的摩擦力;The block bracket 28 is the protective shell of the block assembly 4, which is a welded structure with evenly distributed reinforcing ribs, and a hydraulic control valve group is installed on the supporting plate on one side; the block bearing sleeve support 29 is used to stop the two blocks. The push bearing 31 is limited and fixed; there is a row of horizontal roller sets 32 on both sides of the tackle bracket 28, which is used to reduce frictional resistance when the tackle assembly 4 moves longitudinally; the tackle bracket 28 has a vertical roller set at the four corners of the top surface 33, used to reduce the frictional force when moving in the walking platform support frame 41;

滑车总成4顶部为一滚珠丝杠螺母36,与纵向移动总成1的传动丝杠45相配合;The top of the tackle assembly 4 is a ball screw nut 36, which is matched with the transmission screw 45 of the longitudinal movement assembly 1;

位于上方的滑车止推轴承31的上面为止推轴承挡环34,与机械臂总成3的基座7顶部通过均布螺栓组进行联接固定,传动法兰30与基座7的底部通过均布螺栓组固定,传动法兰30用于向机械臂总成3传递扭矩。The upper thrust bearing retaining ring 34 of the pulley thrust bearing 31 located above is connected and fixed with the top of the base 7 of the mechanical arm assembly 3 through uniformly distributed bolt groups, and the transmission flange 30 is connected with the bottom of the base 7 through uniformly distributed bolts. The bolt group is fixed, and the transmission flange 30 is used to transmit torque to the mechanical arm assembly 3 .

图10为本实用新型实施例中纵向移动总成的仰视示意图。纵向移动总成1驱动滑车4和机械臂总成3沿纵向运动。如图10所示,纵向移动总成1的具体结构如下:Fig. 10 is a schematic bottom view of the longitudinal movement assembly in the embodiment of the present utility model. The longitudinal movement assembly 1 drives the pulley 4 and the mechanical arm assembly 3 to move longitudinally. As shown in Figure 10, the specific structure of the longitudinal movement assembly 1 is as follows:

纵向移动总成1的主体是走台支撑架41,动力和驱动部分位于走台支撑架41的内部,传动原理为螺旋传动方式,滑车总成4的滚子组座在走台支撑架41内部两侧的轨道上;The main body of the longitudinal movement assembly 1 is the walking platform supporting frame 41, the power and driving part are located inside the walking platform supporting frame 41, the transmission principle is a screw transmission mode, and the roller group seat of the pulley assembly 4 is inside the walking platform supporting frame 41 on the rails on both sides;

前轴承盒43固定在走台支撑架41内,前轴承盒43外部为轴承端盖42;The front bearing box 43 is fixed in the walking platform support frame 41, and the outside of the front bearing box 43 is a bearing end cover 42;

传动丝杠45两端安装防撞缓冲垫44,走台液压马达46通过液压马达刹车装置47驱动马达传动箱48,再将动力传给传动丝杠45;The anti-collision buffer pad 44 is installed at both ends of the transmission screw 45, and the hydraulic motor 46 of the walking platform drives the motor transmission box 48 through the hydraulic motor braking device 47, and then the power is passed to the transmission screw 45;

走台马达支撑板50上安装水平位移传感器49,用于测量滑车总成4运动时在传动丝杠45上的位置;A horizontal displacement sensor 49 is installed on the platform motor support plate 50, which is used to measure the position on the transmission screw 45 when the tackle assembly 4 moves;

后轴承盒51通过法兰固定在走台马达支撑板上;Rear bearing box 51 is fixed on the platform motor support plate by flange;

纵向移动总成1通过多个走台连接支承52与二层台管排架6连接。The longitudinal movement assembly 1 is connected with the two-layer platform tube bent frame 6 through a plurality of walking platform connection supports 52 .

图11为本实用新型实施例中走台总成的结构示意图;图12为本实用新型实施例中图11的走台总成的左视示意图。走台总成5位于纵向移动总成1的上方。如图11和图12所示,走台总成5位于纵向移动总成1的上方,周围有护栏53。Fig. 11 is a schematic structural view of the walking platform assembly in the embodiment of the utility model; Fig. 12 is a schematic left view of the walking platform assembly in Fig. 11 in the embodiment of the utility model. The walking platform assembly 5 is located above the longitudinal movement assembly 1. As shown in Fig. 11 and Fig. 12, the walking platform assembly 5 is located above the longitudinally moving assembly 1, and there are guardrails 53 around it.

图13为本实用新型实施例中二层台管排架的结构示意图。二层台管排架6与现有的二层台结构基本相同。Fig. 13 is a schematic diagram of the structure of the two-story platform tube bent frame in the embodiment of the present invention. The two-layer platform tube bent frame 6 is basically the same as the existing two-layer platform structure.

本实用新型实施例中二层台管柱排放系统的工作方法如下:In the embodiment of the utility model, the working method of the column discharge system of the second floor platform is as follows:

现场起钻时,纵向移动总成1将滑车总成4定位至走台总成5的近井口一侧,滑车总成4驱动机械臂总成3朝向井口,机械臂总成3伸出至待处理的管柱,机械手总成2夹持管柱,机械臂总成3将管柱提离钻台面,待稳定后机械臂总成3缩回,滑车总成4驱动机械臂总成3旋转至走台总成5与二层台管排架6指梁之间的空间,纵向移动总成1工作将滑车总成4定位到需要放置管柱的某一排指梁,之后机械臂总成3伸出将管柱推至指定位置,待稳定后放下管柱,完成管柱存放的过程;When pulling out on site, the longitudinal movement assembly 1 positions the tackle assembly 4 to the side near the wellhead of the walking platform assembly 5, the tackle assembly 4 drives the mechanical arm assembly 3 toward the wellhead, and the mechanical arm assembly 3 extends to the wellhead. For the processed pipe string, the manipulator assembly 2 clamps the pipe string, and the manipulator assembly 3 lifts the pipe string away from the drilling floor. After stabilization, the manipulator assembly 3 retracts, and the pulley assembly 4 drives the manipulator assembly 3 to rotate In the space between the walking platform assembly 5 and the second-floor platform tube bent frame 6 finger beams, the longitudinal movement assembly 1 works to position the trolley assembly 4 to a certain row of finger beams where the pipe column needs to be placed, and then the mechanical arm assembly 3 Stretch out and push the pipe string to the designated position, put down the pipe string after being stabilized, and complete the process of pipe string storage;

现场下钻的过程与起钻过程完全相反;在现场下钻时,滑车总成4驱动机械臂总成3旋转至走台总成5与二层台管排架6指梁之间的空间,纵向移动总成1工作将滑车总成4定位到需要提取管柱的某一排指梁,之后机械臂总成3伸出至待处理的管柱,机械手总成2夹持管柱,机械臂总成3将管柱提离二层台管排架6,待稳定后纵向移动总成1将滑车总成4定位至走台总成5的近井口一侧,滑车总成4驱动机械臂总成3朝向井口,机械臂总成3伸出,待稳定后放下管柱。The process of drilling in the field is completely opposite to the process of pulling out the drill; when drilling in the field, the pulley assembly 4 drives the mechanical arm assembly 3 to rotate to the space between the walking platform assembly 5 and the second-floor platform pipe bent frame 6 finger beam, The longitudinal movement assembly 1 works to position the pulley assembly 4 to a certain row of finger beams that need to extract the pipe string, then the mechanical arm assembly 3 extends to the pipe string to be processed, the manipulator assembly 2 clamps the pipe string, and the mechanical arm assembly 3 The assembly 3 lifts the pipe string away from the second-floor platform pipe rack 6, and after stabilization, the longitudinal movement assembly 1 positions the block assembly 4 to the side near the wellhead of the walking platform assembly 5, and the block assembly 4 drives the mechanical arm assembly 3 is facing the wellhead, and the mechanical arm assembly 3 is stretched out, and the pipe string is lowered after being stabilized.

具体的,机械手总成2的两个夹持钳24夹持管柱的过程依据了杠杆原理,可以包括:Specifically, the process of clamping the pipe string by the two clamping pliers 24 of the manipulator assembly 2 is based on the principle of leverage, and may include:

当进行管柱夹持操作时,机械臂总成3上机械手油缸14的无杆腔进高压油,推动机械手总成2中机械手油缸体17内部的活塞19运动,活塞19推动其另一端通过螺纹连接的传动块21,传动块21运动时撑开夹持钳24的尾端,夹持钳24绕铰接机械手油缸体17的夹持钳连接销22转动,夹持钳24的另一侧则收紧,夹持钳24内侧固定的钳牙板25抱紧管柱;当管柱被放至指定位置后,机械手油缸14油路换向,有杆腔进高压油,活塞19收回,传动块21不再给夹持钳24施加推力,夹持钳24松开管柱。When the pipe string clamping operation is performed, the rodless cavity of the manipulator cylinder 14 on the manipulator arm assembly 3 enters high-pressure oil to push the piston 19 inside the manipulator cylinder body 17 of the manipulator assembly 2 to move, and the piston 19 pushes the other end of the manipulator through the screw thread. The connected transmission block 21, when the transmission block 21 moves, stretch the tail end of the clamping pliers 24, the clamping clamps 24 rotate around the clamping clamp connection pin 22 of the articulated manipulator oil cylinder body 17, and the other side of the clamping clamps 24 is closed. Tighten, clamp tooth plate 25 fixed on the inner side of clamping pliers 24 holds the pipe string tightly; when the pipe string is put to the designated position, the oil circuit of manipulator oil cylinder 14 changes direction, the rod chamber enters high-pressure oil, piston 19 retracts, and transmission block 21 No more pushing force is applied to the clamping jaws 24, and the clamping jaws 24 loosen the pipe string.

本实用新型实施例的二层台管柱排放系统将抓取管柱的机械手总成与机械臂总成、滑车总成、纵向移动总成、走台总成、二层台管排架等子系统集成在一起,所有总成和部件均符合石油天然气行业钻井及修井作业设备规范,可安装在现有陆地钻机或修井机、海洋陆地钻机或修井机上,取代现有的二层台及配套设备,满足钻井、修井等作业时抓取、排放管柱的需要。该系统的主要特点是:(1)系统轻便、紧凑:该系统为轻量化设计,与现有技术相比,机械结构得到简化,体积和重量大大减小,在设备搬运和安装过程中速度更快;(2)作业效率高:该系统为单臂抓取式管柱自动化作业装置,其操作流程比较简便、灵活;(3)机电液一体化:采用液压驱动方式,包括4只油缸和2只低速大扭矩液压马达,对机械手和机械臂的运动轨迹进行控制;(4)兼容性好:从系统设计之初,就考虑到兼容性,二层台管柱排放区可以设置为X-Y直角坐标型,可安装到现有的钻机、修井机的井架上,不用进行改动,也可为新钻机和新修井机进行配套;(5)设备费用和维护成本低:与现有技术相比,系统整体上结构紧凑,机械部件较少,成本较低,通用性强,可适应石油天然气开发现场恶劣苛刻的工作环境,便于维护检修,符合国内钻井、修井作业的特点。The second-story platform pipe column discharge system in the embodiment of the utility model combines the manipulator assembly for grabbing the pipe column with the mechanical arm assembly, the pulley assembly, the longitudinal movement assembly, the walking platform assembly, the second-story platform pipe rack, etc. The system is integrated, and all assemblies and components comply with the oil and gas industry drilling and workover equipment specifications, and can be installed on existing land drilling rigs or workover rigs, offshore land drilling rigs or workover rigs, replacing the existing two-story platform And supporting equipment to meet the needs of grabbing and discharging pipe strings during drilling and workover operations. The main features of the system are: (1) Portable and compact system: the system is designed for light weight. Compared with the existing technology, the mechanical structure is simplified, the volume and weight are greatly reduced, and the speed is faster during equipment handling and installation. Fast; (2) High operating efficiency: The system is a single-arm grasping automatic operation device for pipe strings, and its operation process is relatively simple and flexible; (3) Mechatronic-hydraulic integration: Hydraulic drive mode is adopted, including 4 oil cylinders and 2 cylinders. Only a low-speed high-torque hydraulic motor controls the movement trajectory of the manipulator and the manipulator; (4) Good compatibility: From the beginning of the system design, compatibility has been considered, and the discharge area of the pipe string on the second floor can be set to X-Y rectangular coordinates type, can be installed on the derrick of existing drilling rigs and workover rigs without modification, and can also be matched with new drilling rigs and new workover rigs; (5) Low equipment and maintenance costs: compared with existing technologies , the system as a whole has a compact structure, less mechanical parts, low cost, and strong versatility. It can adapt to the harsh and harsh working environment of oil and gas development sites, and is easy to maintain and repair. It is in line with the characteristics of domestic drilling and workover operations.

该技术如果应用于现场,与钻台上的管柱处理装置一起配合工作,将可完成各类管柱处理作业,取代人工管柱处理作业,显著提高作业效率,改善现有的工作环境,提高现场施工的安全性。If this technology is applied to the site and works together with the pipe string processing device on the drilling floor, it will be able to complete various pipe string processing operations, replace manual pipe string processing operations, significantly improve operating efficiency, improve the existing working environment, and improve On-site construction safety.

以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限定本实用新型的保护范围,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present utility model in detail. Within the protection scope of the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims (5)

1.一种二层台管柱排放系统,其特征在于,包括:1. A two-layer platform pipe string discharge system is characterized in that, comprising: 纵向移动总成(1)、机械手总成(2)、机械臂总成(3)、滑车总成(4)、走台总成(5)、二层台管排架(6);其中:Longitudinal movement assembly (1), manipulator assembly (2), mechanical arm assembly (3), pulley assembly (4), walking platform assembly (5), two-story platform pipe bent frame (6); where: 机械臂总成(3)包括前臂(16)和上臂(10),均为抗弯曲焊接结构,机械臂总成(3)的运动由两只长行程油缸提供;机械臂总成(3)一端与机械手总成(2)连接,另一端与滑车总成(4)连接;The mechanical arm assembly (3) includes a forearm (16) and an upper arm (10), both of which are welded structures resistant to bending. The motion of the mechanical arm assembly (3) is provided by two long-stroke oil cylinders; one end of the mechanical arm assembly (3) It is connected with the manipulator assembly (2), and the other end is connected with the tackle assembly (4); 机械手总成(2)由液压驱动,内部为一柱塞油缸,夹持部分固定有钳牙板(25),用于夹紧管体,机械手总成(2)上安装有接触式位移传感器(26),用于对管体与机械手总成(2)之间的相对位置进行检测,管体接触到接触式位移传感器(26)的探头后,接触式位移传感器(26)向机械手总成(2)发出夹紧管体的信号;The manipulator assembly (2) is driven by hydraulic pressure, and the inside is a plunger oil cylinder. The clamping part is fixed with a jaw plate (25) for clamping the pipe body. The manipulator assembly (2) is equipped with a contact displacement sensor ( 26), used to detect the relative position between the pipe body and the manipulator assembly (2), after the pipe body touches the probe of the contact displacement sensor (26), the contact displacement sensor (26) sends to the manipulator assembly ( 2) Send a signal to clamp the pipe body; 滑车总成(4)顶部为一低速大扭矩液压马达,通过传动法兰(30)与机械臂总成(3)连接,驱动机械臂总成(3)做旋转运动,滑车总成(4)两侧为滚子组;The top of the trolley assembly (4) is a low-speed high-torque hydraulic motor, which is connected to the mechanical arm assembly (3) through the transmission flange (30) to drive the mechanical arm assembly (3) to rotate, and the trolley assembly (4) Roller sets on both sides; 纵向移动总成(1)利用滚珠丝杠螺母(36)与滑车总成(4)固定在一起,其液压马达带动传动丝杠(45),转化为传动螺母的直线运动,以实现滑车的纵向移动;The longitudinal movement assembly (1) is fixed together with the pulley assembly (4) by the ball screw nut (36), and its hydraulic motor drives the transmission screw (45), which is converted into the linear motion of the drive nut to realize the longitudinal movement of the pulley. move; 走台总成(5)位于纵向移动总成(1)的上方,周围有护栏;The walking platform assembly (5) is located above the longitudinal moving assembly (1), surrounded by guardrails; 二层台管排架(6)位于走台总成(5)的上方,为一悬臂结构,在远端安装有两只支撑加强杆,加强杆另一端与井架二层台以下的位置铰接,构成三角形支撑结构。The second-story platform pipe bent frame (6) is located above the walking platform assembly (5), and is a cantilever structure. Two supporting reinforcing rods are installed at the far end, and the other end of the reinforcing rod is hinged to the position below the second-story platform of the derrick. form a triangular support structure. 2.如权利要求1所述的二层台管柱排放系统,其特征在于,机械臂总成(3)的具体结构如下:2. The pipe column discharge system of the two-story platform as claimed in claim 1, wherein the specific structure of the mechanical arm assembly (3) is as follows: 机械臂总成(3)顶部为基座(7),与滑车总成(4)的传动法兰(30)相连,上臂(10)和前臂(16)为带加强筋的整体式焊接结构,上臂(10)通过连接销(13)与基座(7)的耳板铰接在一起;The top of the mechanical arm assembly (3) is a base (7), which is connected to the transmission flange (30) of the tackle assembly (4), and the upper arm (10) and the forearm (16) are integral welded structures with reinforcing ribs. The upper arm (10) is hinged together with the ear plate of the base (7) through a connecting pin (13); 基座油缸(9)分别与上臂(10)和基座(7)相连接,在基座油缸(9)靠近基座(7)一侧的铰接处装有角位移传感器(8),用于监测上臂(10)相对于基座(7)的转动角位移和角速度;The base oil cylinder (9) is connected with the upper arm (10) and the base (7) respectively, and an angular displacement sensor (8) is installed at the hinge of the base oil cylinder (9) near the base (7) side for Monitoring the rotational angular displacement and angular velocity of the upper arm (10) relative to the base (7); 上臂-前臂油缸(12)分别连接上臂(10)和前臂(16),在上臂(10)和前臂(16)的铰接处同样安装有角位移传感器(8),用于测量前臂(16)相对于上臂(10)的转动角位移和角速度;The upper arm-forearm oil cylinder (12) is respectively connected with the upper arm (10) and the forearm (16), and an angular displacement sensor (8) is also installed at the hinge of the upper arm (10) and the forearm (16), which is used to measure the relative position of the forearm (16). Rotational angular displacement and angular velocity of the upper arm (10); 机械手油缸(14)通过机械手连杆(15)与机械手总成(2)实现连接,用于在机械 臂总成(3)运动的过程中,保持抓取管柱的机械手总成(2)始终处于水平姿态;The manipulator oil cylinder (14) is connected with the manipulator assembly (2) through the manipulator connecting rod (15), and is used to keep the manipulator assembly (2) grabbing the pipe string during the movement of the manipulator arm assembly (3). in a horizontal posture; 机械臂总成(3)所有角位移传感器测量的运动参数用于计算管柱的位移、速度和加速度,并防止与二层台管排架(6)和钻台碰撞,防止惯性力过大导致机械臂失稳;The motion parameters measured by all the angular displacement sensors of the mechanical arm assembly (3) are used to calculate the displacement, velocity and acceleration of the pipe string, and to prevent collisions with the second-floor platform pipe bent frame (6) and the drill floor, preventing excessive inertial force from causing Mechanical arm instability; 机械臂总成(3)中所有的铰接部分包括连接销(13)和端盖挡圈(11),以固定限位。All hinged parts in the mechanical arm assembly (3) include connecting pin (13) and end cover retaining ring (11), to fix the limit. 3.如权利要求1所述的二层台管柱排放系统,其特征在于,机械手总成(2)的具体结构如下:3. The pipe column discharge system of the two-story platform as claimed in claim 1, wherein the specific structure of the manipulator assembly (2) is as follows: 机械手总成(2)的主体部分是机械手油缸体(17),内部为一短行程的活塞(19),活塞(19)上有组合液压密封元件(20),活塞(19)另一端与传动块(21)通过螺纹连接,传动块(21)将活塞(19)的推力传至夹持钳(24);The main part of the manipulator assembly (2) is the manipulator oil cylinder (17), and the interior is a short-stroke piston (19). There is a combined hydraulic sealing element (20) on the piston (19), and the other end of the piston (19) is connected to the transmission The block (21) is connected by threads, and the transmission block (21) transmits the thrust of the piston (19) to the clamping pliers (24); 两个夹持钳(24)的内侧固定有钳牙板(25),夹持钳(24)由夹持钳连接销(22)与机械手油缸体(17)铰接在一起,夹持钳连接销(22)与机械手油缸体(17)之间有自润滑滑动轴承(23);The inner sides of the two clamping pliers (24) are fixed with clamp tooth plates (25), and the clamping clamps (24) are hinged together with the manipulator oil cylinder body (17) by the clamping clamp connecting pins (22), and the clamping clamp connecting pins There is self-lubricating sliding bearing (23) between (22) and manipulator oil cylinder block (17); 机械手总成(2)的顶部安装有两个传感器:Two sensors are installed on the top of the manipulator assembly (2): 接触式位移传感器(26),用于提供待操作管柱相对于夹持钳(24)的位置信息,以适时向机械手油缸(14)发出夹持钳(24)抓取管柱的控制指令;The contact displacement sensor (26) is used to provide the position information of the pipe string to be operated relative to the clamping tongs (24), so as to send a control instruction to the manipulator cylinder (14) to grab the pipe string by the clamping tongs (24) in a timely manner; 水平状态传感器(27),用于监测机械手总成(2)的姿态,在机械臂总成(3)和机械手总成(2)运动过程中,当监测到机械手总成(2)处于非水平姿态时,发出信号使机械手油缸(14)调整夹持管柱的机械手总成(2)的姿态,以保证管柱不会倾倒。The horizontal state sensor (27) is used to monitor the posture of the manipulator assembly (2). During the movement of the manipulator arm assembly (3) and the manipulator assembly (2), when the manipulator assembly (2) is detected to be non-level During attitude, signal is sent to make manipulator oil cylinder (14) adjust the attitude of the manipulator assembly (2) of clamping pipe string, to guarantee that pipe string can not topple over. 4.如权利要求1所述的二层台管柱排放系统,其特征在于,滑车总成(4)的具体结构如下:4. The two-story platform pipe column discharge system as claimed in claim 1, wherein the specific structure of the tackle assembly (4) is as follows: 滑车总成(4)的核心部件为串有马达刹车装置(38)和马达减速箱(39)的低速大扭矩的滑车液压马达(37),滑车液压马达(37)由滑车马达支撑架(35)固定,顶部为旋转编码器(40),用于测量并输出液压马达转轴的角位移、角速度,以供判断机械臂总成(3)的位置和运动状态;The core component of tackle assembly (4) is the tackle hydraulic motor (37) of the low-speed high-torque that has motor braking device (38) and motor reduction box (39) in series, and tackle hydraulic motor (37) is supported by tackle motor support frame (35). ) is fixed, and the top is a rotary encoder (40), which is used to measure and output the angular displacement and angular velocity of the hydraulic motor shaft for judging the position and motion state of the mechanical arm assembly (3); 滑车支架(28)是滑车总成(4)的保护外壳,为带有均布加强肋板的焊接结构,在一侧的托板上安装液压控制阀组;滑车轴承套筒支架(29)用于对两只滑车止推轴承(31)限位和固定;滑车支架(28)两侧各有一排水平滚子组(32),用于在滑车总成(4)纵向移动时降低摩擦阻力;滑车支架(28)在顶面四角各有一个垂直滚子组(33),用于降低在走台支撑架(41)内运动时的摩擦力; The block bracket (28) is the protective shell of the block assembly (4), which is a welded structure with uniformly distributed reinforcing ribs, and a hydraulic control valve group is installed on the supporting plate on one side; the block bearing sleeve support (29) is used It is used to limit and fix the two block thrust bearings (31); a row of horizontal roller sets (32) are respectively arranged on both sides of the block bracket (28), which are used to reduce frictional resistance when the block assembly (4) moves longitudinally; Pulley support (28) has a vertical roller group (33) respectively at the four corners of the top surface, for reducing the frictional force when moving in the walking platform support frame (41); 滑车总成(4)顶部为一滚珠丝杠螺母(36),与纵向移动总成(1)的传动丝杠(45)相配合;The top of the tackle assembly (4) is a ball screw nut (36), which is matched with the drive screw (45) of the longitudinal movement assembly (1); 位于上方的滑车止推轴承(31)的上面为止推轴承挡环(34),与机械臂总成(3)的基座(7)顶部通过均布螺栓组进行联接固定,传动法兰(30)与基座(7)的底部通过均布螺栓组固定,传动法兰(30)用于向机械臂总成(3)传递扭矩。The upper thrust bearing retaining ring (34) of the upper block thrust bearing (31) is connected and fixed with the top of the base (7) of the mechanical arm assembly (3) through a group of evenly distributed bolts, and the transmission flange (30 ) and the bottom of the base (7) are fixed by uniformly distributed bolt groups, and the transmission flange (30) is used to transmit torque to the mechanical arm assembly (3). 5.如权利要求1所述的二层台管柱排放系统,其特征在于,纵向移动总成(1)的具体结构如下:5. The pipe string discharge system of the two-story platform as claimed in claim 1, characterized in that, the specific structure of the longitudinal movement assembly (1) is as follows: 纵向移动总成(1)的主体是走台支撑架(41),动力和驱动部分位于走台支撑架(41)的内部,滑车总成(4)的滚子组座在走台支撑架(41)内部两侧的轨道上;The main body of the longitudinal movement assembly (1) is the walking platform support frame (41), the power and the drive part are located inside the walking platform support frame (41), and the roller group seat of the tackle assembly (4) is on the walking platform support frame (41). 41) On the tracks on both sides of the interior; 前轴承盒(43)固定在走台支撑架(41)内,前轴承盒(43)外部为轴承端盖(42);The front bearing box (43) is fixed in the walking platform support frame (41), and the outside of the front bearing box (43) is a bearing end cover (42); 传动丝杠(45)两端安装防撞缓冲垫(44),走台液压马达(46)通过液压马达刹车装置(47)驱动马达传动箱(48),再将动力传给传动丝杠(45);The anti-collision buffer pad (44) is installed at both ends of the transmission screw (45), and the hydraulic motor of the walking platform (46) drives the motor transmission box (48) through the hydraulic motor brake device (47), and then the power is passed to the transmission screw (45 ); 走台马达支撑板(50)上安装水平位移传感器(49),用于测量滑车总成(4)运动时在传动丝杠(45)上的位置;A horizontal displacement sensor (49) is installed on the platform motor support plate (50), which is used to measure the position on the transmission lead screw (45) when the tackle assembly (4) moves; 后轴承盒(51)通过法兰固定在走台马达支撑板上;Back bearing box (51) is fixed on the platform motor support plate by flange; 纵向移动总成(1)通过多个走台连接支承(52)与二层台管排架(6)连接。 The longitudinal movement assembly (1) is connected with the second-layer platform tube bent frame (6) through a plurality of walking platform connection supports (52). the
CN2011200758285U 2011-03-21 2011-03-21 Second floor column discharge system Expired - Lifetime CN202006470U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102174879A (en) * 2011-03-21 2011-09-07 中国石油天然气股份有限公司 Pipe string discharge system and its working method in the second floor platform
CN103993842A (en) * 2014-06-15 2014-08-20 武汉市元博智能控制技术研究设计院(有限合伙) Novel racking platform pipe discharging system for land rig
CN105798903A (en) * 2016-05-31 2016-07-27 青岛杰瑞工控技术有限公司 Drilling table surface swing pipe manipulator
CN109931017A (en) * 2019-03-29 2019-06-25 宝鸡石油机械有限责任公司 A kind of limit-type quadruple board platform fingerboard of electric drive
CN115609604A (en) * 2022-10-26 2023-01-17 北京捷杰西石油设备有限公司 A Two-story Underground Manipulator Used in Oil Drilling

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102174879A (en) * 2011-03-21 2011-09-07 中国石油天然气股份有限公司 Pipe string discharge system and its working method in the second floor platform
CN102174879B (en) * 2011-03-21 2013-03-13 中国石油天然气股份有限公司 Pipe string discharge system and its working method in the second floor platform
CN103993842A (en) * 2014-06-15 2014-08-20 武汉市元博智能控制技术研究设计院(有限合伙) Novel racking platform pipe discharging system for land rig
CN105798903A (en) * 2016-05-31 2016-07-27 青岛杰瑞工控技术有限公司 Drilling table surface swing pipe manipulator
CN105798903B (en) * 2016-05-31 2019-01-04 青岛杰瑞工控技术有限公司 A kind of drilling floor surface swing pipe manipulator
CN109931017A (en) * 2019-03-29 2019-06-25 宝鸡石油机械有限责任公司 A kind of limit-type quadruple board platform fingerboard of electric drive
CN109931017B (en) * 2019-03-29 2021-06-01 宝鸡石油机械有限责任公司 An electric drive limit type two-story table finger beam
CN115609604A (en) * 2022-10-26 2023-01-17 北京捷杰西石油设备有限公司 A Two-story Underground Manipulator Used in Oil Drilling
CN115609604B (en) * 2022-10-26 2025-04-18 北京捷杰西科技股份有限公司 A two-layer under-table manipulator for oil drilling

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