CN202002778U - Automatic battery core leakage detector - Google Patents
Automatic battery core leakage detector Download PDFInfo
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- CN202002778U CN202002778U CN2011200838133U CN201120083813U CN202002778U CN 202002778 U CN202002778 U CN 202002778U CN 2011200838133 U CN2011200838133 U CN 2011200838133U CN 201120083813 U CN201120083813 U CN 201120083813U CN 202002778 U CN202002778 U CN 202002778U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本实用新型涉及一种气密性检测设备,尤其是一种电芯自动测漏机。包括一连接有真空管的多个测漏头,所述多个测漏头横向排列与一测漏头支架上,所述测漏头支架连接一驱动测漏头上下运动的测漏头动作汽缸,测漏头动作汽缸安装于汽缸支架上,在测漏头支架下方设置有待测电芯放置夹具,所述汽缸支架安装于一底座上,底座上设有一带有真空腔的真空防护罩,真空防护罩上设有与每个测漏头对应的观察窗口。本实用新型启动后,测漏头自动对待测电芯进行气密性检测,操作人员只需参与开关和取放电芯操作,操作效率高,检测情况通过观察窗口可直接观察到,检测准确无误,而且可检测多种规格的电芯,产品的适应性好,生产和使用成本降低。
The utility model relates to an air tightness testing device, in particular to an automatic leak testing machine for electric cores. It includes a plurality of leak detection heads connected with vacuum tubes, the plurality of leak detection heads are arranged horizontally on a leak detection head support, and the leak detection head support is connected to a leak detection head action cylinder that drives the leak detection head to move up and down, The action cylinder of the leak detection head is installed on the cylinder bracket, and a jig for placing the cells to be tested is arranged under the leak detection head bracket. There are observation windows corresponding to each leak measuring head on the protective cover. After the utility model is started, the leak detection head automatically detects the air tightness of the battery cell to be tested, and the operator only needs to participate in the operation of switching and taking the discharge core, and the operation efficiency is high. The detection situation can be directly observed through the observation window, and the detection is accurate. Moreover, batteries of various specifications can be detected, the adaptability of the product is good, and the cost of production and use is reduced.
Description
技术领域technical field
本实用新型涉及一种气密性检测设备,尤其是一种电芯自动测漏机。The utility model relates to an air tightness testing device, in particular to an automatic leak testing machine for electric cores.
背景技术Background technique
目前,在锂电池的加工步骤中包含一项测漏工序,测漏工序是对电池电芯的气密性进行测试筛选的步骤,现有的测漏工序使用半自动设备或人工手动测漏较多,手动测漏较慢生产效率底,小时产能约5000-6000只,而且误判率较大,半自动设备在更换型号时费时较长,且不同型号需调整夹具造成设备不稳定因素较多或生产过程中将加工产品损坏报废,使用方维修成本、生产成本增加,设备使用率下降。At present, a leak testing process is included in the processing steps of lithium batteries. The leak testing process is a step of testing and screening the air tightness of battery cells. The existing leak testing process uses semi-automatic equipment or manual leak testing. , Manual leak detection is slow and the production efficiency is low. The hourly production capacity is about 5000-6000 pieces, and the misjudgment rate is relatively high. It takes a long time to change the model of semi-automatic equipment, and different models need to adjust the fixtures, resulting in many unstable factors or production problems. In the process, the processed products will be damaged and scrapped, the maintenance cost and production cost of the user will increase, and the utilization rate of equipment will decrease.
发明内容Contents of the invention
本实用新型的目的是提供一种测试效率高,自动适应各种型号的待测器件的电芯自动测漏机。The purpose of the utility model is to provide a battery cell automatic leak tester which has high test efficiency and can automatically adapt to various types of devices to be tested.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
它包括一连接有真空管的多个测漏头,所述多个测漏头横向排列与一测漏头支架上,所述测漏头支架连接一驱动测漏头上下运动的测漏头动作汽缸,测漏头动作汽缸安装于汽缸支架上,在测漏头支架下方设置有待测电芯放置夹具,所述夹具两端设有夹紧电芯的活动夹紧件,活动夹紧件连接一夹紧汽缸,所述汽缸支架安装于一底座上,底座上设有一带有真空腔的真空防护罩,真空防护罩上设有与每个测漏头对应的观察窗口,测漏头和观察窗口之间通过气管连接至真空防护罩。It includes a plurality of leak detection heads connected with vacuum tubes, the plurality of leak detection heads are arranged horizontally on a leak detection head support, and the leak detection head support is connected to a leak detection head action cylinder that drives the leak detection head to move up and down , the action cylinder of the leak test head is installed on the cylinder bracket, and a jig for placing the cell to be tested is arranged under the bracket of the leak test head, and the two ends of the jig are provided with movable clamping parts for clamping the battery cells, and the movable clamping parts are connected to a Clamp the cylinder, the cylinder bracket is installed on a base, the base is provided with a vacuum shield with a vacuum chamber, the vacuum shield is provided with an observation window corresponding to each leak test head, the leak test head and the observation window Connected to the vacuum shield through the air tube.
优选地,所述的夹具上设有左右两段,每段分别设有与测漏头相适应的放置位。Preferably, the fixture is provided with two sections on the left and right, and each section is provided with a place suitable for the leak measuring head.
优选地,所述夹具连接一左右动作汽缸。Preferably, the clamp is connected with a left and right moving cylinder.
优选地,所述夹具连接一控制左右对位精度的左右行程限位件。Preferably, the clamp is connected with a left and right stroke limiter for controlling the left and right alignment accuracy.
优选地,所述的底座上设有一自动对位件。Preferably, an automatic alignment member is provided on the base.
优选地,所述测漏头支架下方设有真空缓冲件。Preferably, a vacuum buffer is provided under the leak test head bracket.
优选地,所述底座上设有控制按键。Preferably, control buttons are provided on the base.
本实用新型的电芯自动测漏机在工作时,将待测电芯放置于夹具上,启动后测漏头自动对待测电芯进行气密性检测,操作人员只需参与开关和取放电芯操作,操作效率高,检测情况通过观察窗口可直接观察到,检测准确无误,而且可检测多种规格的电芯,产品的适应性好,生产和使用成本降低。When the battery cell automatic leak tester of the utility model is working, the battery cell to be tested is placed on the fixture, and the leak test head automatically performs air tightness detection on the battery cell to be tested after starting, and the operator only needs to participate in switching and taking out the discharge core Operation, the operation efficiency is high, the detection situation can be directly observed through the observation window, the detection is accurate, and it can detect batteries of various specifications, the product has good adaptability, and the production and use costs are reduced.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
本实用新型目的、功能及优点将结合实施例,参照附图做进一步说明。The purpose, functions and advantages of the utility model will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
如图1所示,本实用新型的包括一连接有真空管1的多个测漏头2,所述多个测漏头2横向排列与一测漏头支架3上,所述测漏头支架3连接一驱动测漏头支架3上下运动的测漏头动作汽缸4,测漏头动作汽缸4安装于汽缸支架5上,在测漏头支架3下方设置有待测电芯放置夹具6,所述夹具6两端设有夹紧电芯的活动夹紧件7,活动夹紧件7连接一夹紧汽缸8,所述汽缸支架5安装于一底座9上,底座9上设有一带有真空腔10的真空防护罩11,真空防护罩11上设有与每个测漏头2对应的观察窗口12,测漏头2和观察窗口12之间通过气管连接至真空防护罩11内,如气密性不好就会在真空腔内冒气泡,通过观察窗口12即可看到冒泡及漏气程度。As shown in Figure 1, the utility model includes a plurality of leak detection heads 2 connected with a vacuum tube 1, and the plurality of leak detection heads 2 are arranged horizontally on a leak detection head support 3, and the leak detection head support 3 Connect a leak test head action cylinder 4 that drives the leak test head support 3 to move up and down, the leak test head action cylinder 4 is installed on the cylinder support 5, and a jig 6 for placing the cell to be tested is arranged under the leak test head support 3. Both ends of the fixture 6 are provided with movable clamping parts 7 for clamping the electric core, and the movable clamping parts 7 are connected with a clamping cylinder 8, and the cylinder bracket 5 is installed on a base 9, which is provided with a vacuum chamber 10 of the vacuum shield 11, the vacuum shield 11 is provided with an observation window 12 corresponding to each leak test head 2, and the leak test head 2 and the observation window 12 are connected to the vacuum shield 11 through a gas pipe, such as airtight If the performance is not good, bubbles will appear in the vacuum chamber, and the degree of bubbling and air leakage can be seen through the observation window 12.
为了提高效率,实现在检测一组电芯的同时完成对下一组电芯的放置,本实施例所述的夹具6上设有左右两段,每段分别设有与测漏头相适应的放置位;所述夹具6连接一左右动作汽缸13和一控制左右对位精度的左右行程限位件14;所述的底座9上设有一自动对位件15,靠气缸带动自动对位件15对位,由于每种型号电池的注液孔到边距的尺寸都一样,所以只需要气缸带动自动对位件15动作顶住侧面即可。In order to improve the efficiency and realize the placement of the next group of batteries while detecting one group of batteries, the fixture 6 described in this embodiment is provided with two sections on the left and right, and each section is provided with a corresponding leak detection head. place; the clamp 6 is connected with a left and right action cylinder 13 and a left and right stroke limiter 14 that controls the accuracy of the left and right alignment; the base 9 is provided with an automatic alignment member 15, which is driven by the cylinder For alignment, since the size from the liquid injection hole to the edge distance of each type of battery is the same, it is only necessary for the cylinder to drive the automatic alignment member 15 to act to withstand the side.
所述测漏头支架下方设有真空缓冲件16;所述底座上设有控制按键17。A vacuum buffer 16 is provided under the leak test head bracket; a control button 17 is provided on the base.
使用时,将待测漏检验电芯逐个放入电芯放置夹具6内,启动动程序开关,夹紧气缸8动作、活动夹紧件7动作将电芯夹住,自动对位件15动作校正电芯位置使其注液孔位置与真空测漏头2重合,动作气缸4测漏头下降压住电芯达到密封状态,打开真空开关保压5-8S通过观察窗口12判定是否合格(有无气泡冒出),时间到达后应将合格与不合格产品按照对应位置挑选区分,由左右动作气缸13来回动作实现效率转换,左右行程限位件14确定对位精准度。When in use, put the battery cells to be tested into the cell placement fixture 6 one by one, start the program switch, the clamping cylinder 8 acts, the movable clamping part 7 acts to clamp the cells, and the automatic alignment part 15 acts to correct The position of the battery cell makes the position of the liquid injection hole coincide with the vacuum leak test head 2, the action cylinder 4 leak test head lowers and presses the battery cell to reach a sealed state, open the vacuum switch and hold the pressure for 5-8 seconds to judge whether it is qualified through the observation window 12 (with or without After the time is up, the qualified and unqualified products should be selected and distinguished according to the corresponding positions. The left and right actuating cylinders 13 move back and forth to realize the efficiency conversion, and the left and right stroke limiters 14 determine the alignment accuracy.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only preferred embodiments of the present utility model, and are not therefore limiting the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the specification of the utility model and the contents of the accompanying drawings may be directly or indirectly used in Other relevant technical fields are all included in the patent protection scope of the present utility model in the same way.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200838133U CN202002778U (en) | 2011-03-25 | 2011-03-25 | Automatic battery core leakage detector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200838133U CN202002778U (en) | 2011-03-25 | 2011-03-25 | Automatic battery core leakage detector |
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| CN202002778U true CN202002778U (en) | 2011-10-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011200838133U Expired - Fee Related CN202002778U (en) | 2011-03-25 | 2011-03-25 | Automatic battery core leakage detector |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109596272A (en) * | 2019-01-30 | 2019-04-09 | 惠州市德赛自动化技术有限公司 | A kind of battery core leakage detection device |
| CN111346840A (en) * | 2020-03-16 | 2020-06-30 | 广东丰盛产学研智能科技研究院有限公司 | Ceramic electric core leak detector |
| CN112563553A (en) * | 2020-12-11 | 2021-03-26 | 深圳市汇鼎智能制造技术有限公司 | Intelligent battery cell manufacturing system and method |
-
2011
- 2011-03-25 CN CN2011200838133U patent/CN202002778U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109596272A (en) * | 2019-01-30 | 2019-04-09 | 惠州市德赛自动化技术有限公司 | A kind of battery core leakage detection device |
| CN111346840A (en) * | 2020-03-16 | 2020-06-30 | 广东丰盛产学研智能科技研究院有限公司 | Ceramic electric core leak detector |
| CN112563553A (en) * | 2020-12-11 | 2021-03-26 | 深圳市汇鼎智能制造技术有限公司 | Intelligent battery cell manufacturing system and method |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20150325 |
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| EXPY | Termination of patent right or utility model |
