CN201997773U - Semi-automatic combined piston ring blank cutting machine tool - Google Patents
Semi-automatic combined piston ring blank cutting machine tool Download PDFInfo
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- CN201997773U CN201997773U CN2011200807879U CN201120080787U CN201997773U CN 201997773 U CN201997773 U CN 201997773U CN 2011200807879 U CN2011200807879 U CN 2011200807879U CN 201120080787 U CN201120080787 U CN 201120080787U CN 201997773 U CN201997773 U CN 201997773U
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- piston ring
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- wedge
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Abstract
A semi-automatic combined piston ring blank cutting machine tool belongs to the technical field of numerically controlled machine tools. The machine tool comprises a body, a numeric control system, a headstock, a chip removal mechanism, a cooling mechanism, a radial feed mechanism, a milling mechanism and a flexible clamping mechanism, the numeric control system, the headstock, the chip removal mechanism, the cooling mechanism, the radial feed mechanism, the milling mechanism and the flexible clamping mechanism are mounted on the body, and the flexible clamping mechanism is mounted on a spindle. The flexible clamping mechanism is provided with a pull rod, a flange, a spindle sleeve, a gasket, a rubber sleeve, expansion tiles, a wedged block, an end surface retainer ring, a conical sleeve, an adjusting nut and a rotary oil cylinder, the wedged block is sleeved on a conical rod section arranged at the middle of the pull rod, the expansion tiles are fixed on the wedged block by lock screws, the rubber sleeve is sleeved on the expansion tiles, the flange, the spindle sleeve and the gasket are mounted on the pull rod at one side of the wedged block, the end surface retainer ring, the conical sleeve and the adjusting nut are mounted on the pull rod at the other side of the wedged block, the flange is connected with the spindle extended out of the headstock, and the pull rod is connected with the rotary oil cylinder. The structure of the machine tool is reasonable and scientific, and the machine tool is easy to produce and convenient to use, and increases the machining efficiency and quality of piston ring blank cutting.
Description
Technical field
Equipment, the especially process equipment that the utility model relates to the pitch cutting processing of nodular cast iron and alloy cast iron piston ring blank clamps the device of the Flexible Fixturing of blank piston ring to be processed, belongs to the numerical control machine tool technique field.
Background technology
Piston ring is one of part crucial in the internal combustion engine, and it plays effects such as supporting, sealing, guiding.What piston ring blank main flow both domestic and external still adopted is the biplate foundry engieering, behind the casting, mode by pitch cutting is divided into two again, what pitch cutting was at present mainly adopted is that speed lathe carries out monolithic processing, and clamping a slice is processed a slice, adds to clamp by three-jaw man-hour, because the blank of piston ring is an elliptical shape, the even working angles of unbalance stress during clamping not steady often causes the distortion and the internal injury of blank, brought very big hidden danger for later process and product quality.In addition, owing to be the processing of blank monolithic, the operation labour intensity of pitch cutting operation is big, and working (machining) efficiency is low, can not satisfy large batch of production demand.
The utility model content
The purpose of this utility model is at above-mentioned the deficiencies in the prior art, and a kind of semi-automatic piston ring blank combination pitch cutting lathe is provided.
The purpose of this utility model is to realize like this, semi-automatic piston ring blank combination pitch cutting lathe, comprise digital control system, main spindle box, chip removal mechanism, cooling body, depth-feed mechanism, Milling Process mechanism that installation is set on lathe bed and the lathe bed, it is characterized in that being provided with Flexible Fixturing mechanism, Flexible Fixturing mechanism is installed on the main shaft.
Described Flexible Fixturing mechanism is provided with pull bar, flange, axle sleeve, packing ring, rubber sleeve, tensioner watt, wedge, end face back-up ring, tapered sleeve, adjusting nut and rotary oil cylinder, wedge is sleeved on the awl bar section of pull bar middle part setting, tensioner watt is fixed on the wedge by lock-screw, rubber sleeve is sleeved on the tensioner watt, flange, axle sleeve, packing ring are installed on the pull bar of wedge one side, end face back-up ring, tapered sleeve, adjusting nut are installed on the pull bar of wedge opposite side, flange is installed and to be connected on the main shaft that main spindle box stretches out, and pull bar connects rotary oil cylinder.
The utility model science rational in infrastructure is manufactured easily, and is easy to use, improves piston ring blank pitch cutting working (machining) efficiency and quality.Processing when realizing the multi-disc piston ring blank that milling head by Milling Process mechanism drives the milling of multiple blade saw slitting milling cutter swivel feeding.Flexible Fixturing mechanism guarantees the steady of process to the Flexible Fixturing and the segmentation machining program of piston ring blank.Wherein Milling Process mechanism is installed on the depth-feed mechanism, and Milling Process partly drives cutter block and carries out Milling Process, and depth-feed mechanism is controlled by servomotor, cuts processing.Artificial with multi-disc piston ring blank clamping on the rubber sleeve of Flexible Fixturing mechanism, rotate with main shaft.Main spindle box is installed on the lathe bed, and it realizes main axis rotation by alternating current generator and worm-and-wheel gear.Flexible Fixturing mechanism is the core of equipment, is installed on the main shaft, is made up of critical components such as rotary oil cylinder, wedge shape tension structure, rubber sleeves.The interior circle of piston ring blank is enclosed within on the rubber sleeve, and tensioning mechanism drives the flexible support of the expansion realization of rubber sleeve cylindrical to piston ring inner circle, controls the dynamics of support by the pressure of regulating rotary oil cylinder.Digital control system has adopted the servo feed Control Shaft aspect digital servo control system, realize the multistage cutting speed by program, guarantees the steady of process.Semi-automatic piston ring blank combination pitch cutting lathe also is provided with automatic chip removal and cooling system, further improves product processing quality and efficient, the protection environment.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of Flexible Fixturing of the present utility model mechanism.
Among the figure: 1 lathe bed, 2 digital control systems, 3 main spindle boxes, 4 Flexible Fixturing mechanisms, 5 chip removal mechanisms, 6 Milling Process mechanisms, 7 depth-feed mechanisms, 8 pull bars, 9 flanges, 10 axle sleeves, 11 packing rings, 12 piston rings, 13 rubber sleeves, 14 lock-screws, 15 tensioners watt, 16 wedges, 17 end face back-up rings, 18 tapered sleeves, 19 adjusting nuts.
The specific embodiment
As shown in Figure 1 and Figure 2, semi-automatic piston ring blank combination pitch cutting lathe, constitute by installation digital control system 2, main spindle box 3, chip removal mechanism 5, cooling body, depth-feed mechanism 7, Milling Process mechanism 6, Flexible Fixturing mechanism etc. are set on the lathe bed 1, Flexible Fixturing mechanism is installed on the main shaft.Described Flexible Fixturing mechanism is made of pull bar 8, flange 9, axle sleeve 10, packing ring 11, rubber sleeve 13, tensioner watts 15, wedge 16, end face back-up ring 17, tapered sleeve 18, adjusting nut 19 and rotary oil cylinder etc., wedge 16 is sleeved on the awl bar section of pull bar 8 middle parts setting, tensioner watts 15 is fixed on the wedge by lock-screw 14, rubber sleeve is sleeved on the tensioner watt, and the multi-disc piston ring blank can be sleeved on rubber sleeve simultaneously and process.Flange 9, axle sleeve 10, packing ring 11 are installed on the pull bar (end that is connected being installed with main shaft) of wedge one side, end face back-up ring 17, tapered sleeve 18, adjusting nut 19 are installed on the pull bar of wedge opposite side, flange is installed and to be connected on the main shaft that main spindle box stretches out, and pull bar connects rotary oil cylinder.The expansion of rotary oil cylinder, pull bar, wedge, rubber sleeve, tensioner watt formation wedge shape tensioning mechanism drive rubber sleeve cylindrical realizes the flexible support to the piston ring inner circle that is nested with on it, controls the dynamics of support by the pressure of regulating rotary oil cylinder.
Pull bar is moved to the left under the effect of rotary oil cylinder, drives wedge and outwards expands, and the transmission by tensioner watt finally causes the expansion of rubber sleeve to come the stretching piston ring, under the effect of adjusting nut, tapered sleeve and end face back-up ring, comes the end face of hold-down ring simultaneously.Flange is contained on the main shaft, has guaranteed that entire mechanism rotates with main shaft.On the contrary, if pull bar moves right, then be pine folder piston ring.
Claims (2)
1. a semi-automatic piston ring blank makes up the pitch cutting lathe, comprise digital control system, main spindle box, chip removal mechanism, cooling body, depth-feed mechanism, Milling Process mechanism that installation is set on lathe bed and the lathe bed, it is characterized in that being provided with Flexible Fixturing mechanism, Flexible Fixturing mechanism is installed on the main shaft.
2. semi-automatic piston ring blank combination pitch cutting lathe according to claim 1, it is characterized in that described Flexible Fixturing mechanism is provided with pull bar, flange, axle sleeve, packing ring, rubber sleeve, tensioner watt, wedge, the end face back-up ring, tapered sleeve, adjusting nut and rotary oil cylinder, wedge is sleeved on the awl bar section of pull bar middle part setting, tensioner watt is fixed on the wedge by lock-screw, rubber sleeve is sleeved on the tensioner watt, flange, axle sleeve, packing ring is installed on the pull bar of wedge one side, the end face back-up ring, tapered sleeve, adjusting nut is installed on the pull bar of wedge opposite side, flange is installed and to be connected on the main shaft that main spindle box stretches out, and pull bar connects rotary oil cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011200807879U CN201997773U (en) | 2011-03-24 | 2011-03-24 | Semi-automatic combined piston ring blank cutting machine tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011200807879U CN201997773U (en) | 2011-03-24 | 2011-03-24 | Semi-automatic combined piston ring blank cutting machine tool |
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CN201997773U true CN201997773U (en) | 2011-10-05 |
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CN2011200807879U Expired - Lifetime CN201997773U (en) | 2011-03-24 | 2011-03-24 | Semi-automatic combined piston ring blank cutting machine tool |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103659115A (en) * | 2013-11-29 | 2014-03-26 | 东莞市俊知自动机械有限公司 | Saw blade bearing and clamping device with automatic centering function |
CN103862113A (en) * | 2014-03-28 | 2014-06-18 | 长沙正盛动力配件有限公司 | Large-cylinder-bore piston ring slice machining device |
CN104226902A (en) * | 2014-09-19 | 2014-12-24 | 仪征亚新科双环活塞环有限公司 | Efficient machining method of alloy piston rings |
CN106965087A (en) * | 2017-04-24 | 2017-07-21 | 衢州职业技术学院 | Mill automatic fixture and its application method outside friction Wedge-type |
CN108115565A (en) * | 2017-12-19 | 2018-06-05 | 浙江嘉益保温容器有限公司 | The clamping device of controllable extensible in automatic polishing machine |
-
2011
- 2011-03-24 CN CN2011200807879U patent/CN201997773U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103659115A (en) * | 2013-11-29 | 2014-03-26 | 东莞市俊知自动机械有限公司 | Saw blade bearing and clamping device with automatic centering function |
CN103659115B (en) * | 2013-11-29 | 2015-09-30 | 东莞市俊知自动机械有限公司 | There is the saw blade carrying clamping device of automatic centering |
CN103862113A (en) * | 2014-03-28 | 2014-06-18 | 长沙正盛动力配件有限公司 | Large-cylinder-bore piston ring slice machining device |
CN104226902A (en) * | 2014-09-19 | 2014-12-24 | 仪征亚新科双环活塞环有限公司 | Efficient machining method of alloy piston rings |
CN106965087A (en) * | 2017-04-24 | 2017-07-21 | 衢州职业技术学院 | Mill automatic fixture and its application method outside friction Wedge-type |
CN106965087B (en) * | 2017-04-24 | 2023-03-03 | 衢州职业技术学院 | Friction wedge type external grinding automatic clamp and using method thereof |
CN108115565A (en) * | 2017-12-19 | 2018-06-05 | 浙江嘉益保温容器有限公司 | The clamping device of controllable extensible in automatic polishing machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee |
Owner name: ASIMCO SHUANGHUAN PISTON RING (YIZHENG) CO., LTD. Free format text: FORMER NAME: DOUBLE-RING PISTON RING CO., LTD., YIZHENG CITY |
|
CP01 | Change in the name or title of a patent holder | ||
CP01 | Change in the name or title of a patent holder |
Address after: 211400 No. 176 Changjiang Road, Yizheng, Jiangsu, Yangzhou Patentee after: ASIMCO SHUANGHUAN PISTON RING (YIZHENG) CO., LTD. Address before: 211400 No. 176 Changjiang Road, Yizheng, Jiangsu, Yangzhou Patentee before: Double-ring Piston Ring Co., Ltd., Yizheng City |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20111005 |