CN201997429U - film coating unit - Google Patents
film coating unit Download PDFInfo
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- CN201997429U CN201997429U CN2010206920866U CN201020692086U CN201997429U CN 201997429 U CN201997429 U CN 201997429U CN 2010206920866 U CN2010206920866 U CN 2010206920866U CN 201020692086 U CN201020692086 U CN 201020692086U CN 201997429 U CN201997429 U CN 201997429U
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- rubber
- roller
- glue
- rubber roll
- rubber roller
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- 239000007888 film coating Substances 0.000 title description 2
- 238000009501 film coating Methods 0.000 title description 2
- 239000003292 glue Substances 0.000 claims abstract description 60
- 238000004026 adhesive bonding Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000010070 extrusion (rubber) Methods 0.000 claims description 6
- 238000010073 coating (rubber) Methods 0.000 abstract description 3
- 238000007774 anilox coating Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002985 plastic film Substances 0.000 description 4
- 238000010030 laminating Methods 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及纸张印刷过程中的覆膜设备,准确地说是一种在覆膜过程中进行薄膜涂胶的装置。The utility model relates to film laminating equipment in the paper printing process, in particular to a device for film glue coating in the film laminating process.
背景技术Background technique
覆膜是以透明塑料薄膜通过涂布粘合剂后复合到印刷品表面,起保护及增加光泽的作用。覆膜已被广泛用于书刊的封面,画册,纪念册,明信片,产品说明书,挂历和地图等进行表面装帧及保护。The lamination is a transparent plastic film that is coated with an adhesive and then compounded to the surface of the printed matter to protect and increase the gloss. Laminating film has been widely used for surface binding and protection of book covers, picture albums, commemorative albums, postcards, product brochures, calendars and maps.
目前,涂覆膜工艺,是先在薄膜上涂布粘合剂,之后再热压、裁切。其基本结构主要由放卷、上胶涂布、复合、裁切、干燥、收卷六个部分以及机械传动、张力自动控制、放卷自动调偏等附属装置组成,其中薄膜涂胶是一个重要的组成环节。At present, the coating film process is to first coat the adhesive on the film, and then heat press and cut it. Its basic structure is mainly composed of six parts: unwinding, gluing and coating, compounding, cutting, drying, and winding, as well as auxiliary devices such as mechanical transmission, automatic tension control, and automatic deviation adjustment for unwinding. Among them, film gluing is an important part. component parts.
现有的薄膜涂胶装置,如图1所示,包括刮刀1a、网纹辊2a、反压辊3a,塑料薄膜4a网纹辊2a、反压辊3a之间穿过,网纹辊3a从胶槽中沾取胶液,然后直接对塑料薄膜进行涂胶,同时通过刮刀进行控制,以使胶液尽量能够均匀地分布在塑料薄膜的表面。Existing film gluing device, as shown in Figure 1, comprises doctor blade 1a, anilox roll 2a, back pressure roll 3a, plastic film 4a passes between anilox roll 2a, back pressure roll 3a, and anilox roll 3a passes from The glue is dipped in the glue tank, and then the plastic film is directly coated with glue, and at the same time, it is controlled by a scraper, so that the glue can be evenly distributed on the surface of the plastic film as much as possible.
该结构是通过胶槽提供胶液,刮刀与网纹辊进行配合,控制胶量。在从胶槽中沾取胶的过程中,胶槽中胶液的量多量少影响到网纹辊沾取胶液的量,网纹辊只是进行旋转涂胶,刮刀控制涂胶量的多少与是否均匀,但是刮刀在实际中只能避免网纹辊在某些局部胶量过大,胶量少的地方,刮刀不能起任何作用,因此很难达到涂胶均匀的状态,往往会使薄膜上的胶液分布不均匀,厚度不一,造成后续生产的困难,影响产品质量。The structure is to provide glue through the glue tank, and the doctor blade cooperates with the anilox roller to control the amount of glue. In the process of dipping glue from the glue tank, the amount of glue in the glue tank will affect the amount of glue that the anilox roller picks up. The anilox roller just rotates to apply glue, and the scraper controls the amount of glue applied. Whether it is uniform or not, but the scraper can only avoid the anilox roller in some places where the amount of glue is too large and the amount of glue is small. The glue on the surface is unevenly distributed and has different thickness, which causes difficulties in subsequent production and affects product quality.
其次,胶槽中的胶液要经常进行添加,以保持具有足够的胶液进行涂胶,而这种结构要添加胶液必须进行人工添加,添加效率低下,影响到整个覆膜设备的生产效率。Secondly, the glue in the glue tank needs to be added frequently to keep enough glue for gluing, but the glue in this structure must be added manually, and the addition efficiency is low, which affects the production efficiency of the entire film coating equipment .
实用新型内容Utility model content
因此,本实用新型提出了一种薄膜涂胶单元,该薄膜涂胶单元使胶液在薄膜上涂覆均匀,提高了薄膜涂胶的质量。Therefore, the utility model proposes a film gluing unit, which makes the glue evenly coated on the film and improves the quality of the film gluing.
本实用新型的再一个目的是提供一种薄膜涂胶单元,该薄膜涂胶单元能够进行自动胶液的添加,且结构简单、实用,可应用于各种薄膜涂胶的设备中。Another object of the present utility model is to provide a film gluing unit, which can automatically add glue, has a simple structure and is practical, and can be applied to various film gluing equipment.
为达到上述目的,本实用新型是这样实现的:In order to achieve the above object, the utility model is achieved in that:
一种薄膜涂胶单元,其包括胶管、挤胶辊、传胶辊及上胶辊,所述挤胶辊至少具有两个,胶管设置于挤胶辊上部,对挤胶辊进行滴胶,挤胶辊接触传胶辊,传胶辊接触上胶辊,挤胶辊能够进行相对运动,将胶液挤均匀,并传递到传胶辊上,传胶辊再将胶液传递给上胶辊,通过这种方式,上胶辊上得到的胶液能够均匀地、厚度一致地分布在上胶辊的表面,能够对薄膜进行高质量的涂胶。A film gluing unit, which includes a rubber hose, a rubber extrusion roller, a rubber transfer roller and an upper rubber roller. There are at least two rubber extrusion rollers. The rubber roller contacts the rubber roller, the rubber roller contacts the upper rubber roller, and the squeeze roller can move relatively, squeeze the glue evenly, and transfer it to the rubber roller, and then the rubber roller transfers the glue to the upper rubber roller. In this way, the glue solution obtained on the top roller can be evenly distributed on the surface of the top roller with uniform thickness, and high-quality glue coating can be performed on the film.
所述胶管,位于挤胶辊的上部的中间位置,便于将胶液同时传递给两个挤胶辊。The rubber hose is located in the middle of the upper part of the extrusion roller, so as to facilitate the transfer of the glue solution to the two extrusion rollers at the same time.
所述的胶管具有复数个,该复数个胶管呈水平排列,且复数个胶管形成的横向宽度与挤胶辊的长度基本一致。There are a plurality of rubber hoses, the plurality of rubber hoses are arranged horizontally, and the transverse width formed by the plurality of rubber hoses is basically the same as the length of the extrusion roller.
所述传胶辊,位于挤胶辊的下部,接触其中一个挤胶辊,起一个传递作用,同时,传胶辊通过自身的旋转还可以进一步将胶液分布均匀。The rubber transfer roller is located at the lower part of the rubber extrusion rollers, and contacts one of the extrusion rollers to play a transfer function. At the same time, the rubber transfer roller can further distribute the glue evenly through its own rotation.
所述传胶辊,具有两个,为上传胶辊和下传胶辊,上传胶辊位于挤胶辊的下部,下传胶辊则位于上传胶辊的下部,并与上传胶辊接触,上胶辊则与下传胶辊接触,接收下传胶辊传递来的胶液。The said transfer rubber roller has two, which are an upload rubber roller and a lower transfer rubber roller. The cots are in contact with the lower cots and receive the glue delivered by the lower cots.
所述上胶辊,平行于下传胶辊设置,或者位于下传胶辊的下部,以具有足够的空间将胶液涂覆于薄膜上。The upper rubber roller is arranged parallel to the lower rubber roller, or is located at the lower part of the lower rubber roller, so as to have enough space to coat the glue solution on the film.
工作时,两个挤胶辊相对运动,以将胶液均匀分布在挤胶辊之间并将胶液传递到传胶辊上,传胶辊再将胶液传递给涂胶辊,经过这样的传递,不用刮刀胶液可以均匀地、厚度一致地分布在涂胶辊上,从而便于进行均匀涂胶,有效的提高了生产效率以及降低了使用成本,避免了原有设备中的胶槽的设置,胶液的利用更合理、有效。When working, the two extrusion rollers move relative to each other to evenly distribute the glue between the extrusion rollers and transfer the glue to the rubber transfer roller, and then the rubber transfer roller transfers the glue to the glue application roller. Transfer, glue can be evenly and uniformly distributed on the gluing roller without a scraper, which facilitates uniform gluing, effectively improves production efficiency and reduces use costs, and avoids the setting of glue tanks in the original equipment , The use of glue is more reasonable and effective.
而且,这种结构,可对滴管进行自动控制,有序、有量地控制胶液的滴加,避免了人工添加胶液带来的问题。Moreover, this structure can automatically control the dropper, orderly and quantitatively control the dripping of glue, and avoid the problems caused by manual addition of glue.
附图说明Description of drawings
图1为现有技术的结构示意图。Fig. 1 is a schematic structural diagram of the prior art.
图2为本实用新型实施的结构示意图。Fig. 2 is a schematic structural diagram of the implementation of the utility model.
图3为图2所示结构的右视图。Fig. 3 is a right view of the structure shown in Fig. 2 .
具体实施方式Detailed ways
下面,结合附图所示,对本实用新型的具体实施进行详细描述。Below, the specific implementation of the utility model will be described in detail in conjunction with the accompanying drawings.
图2所示,本实用新型所具体实施的薄膜涂胶单元,采用独特的5辊涂胶结构,5个辊的结构如图所示,五个辊包括上部的两个挤胶辊:左挤胶辊2、右挤胶辊3、中间设置一个上传胶辊4,下部的两个辊:一个下传胶辊5,一个涂胶辊6,胶管1设置于上部的两个挤胶辊2、3的中间。As shown in Figure 2, the film gluing unit embodied by the utility model adopts a unique 5-roller gluing structure, and the structure of the 5 rolls is shown in the figure, and the five rolls include two extrusion rollers on the top: left
左挤胶辊2、右挤胶辊3在工作时按照箭头方向相对运动,右挤胶辊3的下部设置上传胶辊4,以将胶液均匀分布在挤胶辊之间并将胶液传递到上传胶辊4上,上传胶辊4的下部设置下传胶辊5,上传胶辊4再将胶液传递到位于其下部的下传胶辊5,涂胶辊6与下传胶辊平行排列,下传胶辊5再将胶液传递给与传胶辊接触的涂胶辊6。The left
图3所述,图2所示结构的右视图,图中显示了胶管1的排列及挤胶辊、传胶辊、上胶辊的位置结构。图中所示,胶管1具有复数个,该复数个胶管呈水平排列,且复数个胶管1形成的横向宽度与挤胶辊2基本一致,这样是胶液在挤胶辊上能够分布均匀。As shown in Figure 3, the right view of the structure shown in Figure 2 shows the arrangement of the
同时,胶管1可以通过自动控制装置来实现添加滴胶量的自动控制,使胶液的滴加能够均匀、有效,重复合理地进行胶液地滴加。At the same time, the
经过这样的五个辊的传递,使最后的上胶辊能够均匀地附着胶液,不用刮刀胶液可以均匀地、厚度一致地分布在涂胶辊上,进行均匀涂胶,有效的提高了生产效率以及降低了使用成本。Through the transfer of such five rollers, the glue can be evenly attached to the last rubber roller, and the glue can be evenly distributed on the glue roller with a uniform thickness without a scraper, and the glue can be evenly applied, which effectively improves production. efficiency and reduced operating costs.
以上实施例仅用以说明本实用新型的技术方案而非限制,仅仅参照较佳实施例对本实用新型进行了详细说明。本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。The above embodiments are only used to illustrate the technical solutions of the present utility model without limitation, and the present utility model is described in detail with reference to preferred embodiments. Those skilled in the art should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the utility model, and all should be covered by the claims of the utility model.
Claims (6)
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CN2010206920866U CN201997429U (en) | 2010-12-30 | 2010-12-30 | film coating unit |
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CN2010206920866U CN201997429U (en) | 2010-12-30 | 2010-12-30 | film coating unit |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104475297A (en) * | 2014-12-23 | 2015-04-01 | 广州圣夫瑞实业有限公司 | Multi-roll coating system |
CN105058826A (en) * | 2015-08-11 | 2015-11-18 | 华南理工大学 | Optical film forming method and device |
CN106858922A (en) * | 2017-03-17 | 2017-06-20 | 王志远 | A kind of gluing machine |
CN109130444A (en) * | 2018-08-28 | 2019-01-04 | 淄博中南医药包装材料股份有限公司 | A kind of solvent-free combination process and its equipment |
-
2010
- 2010-12-30 CN CN2010206920866U patent/CN201997429U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104475297A (en) * | 2014-12-23 | 2015-04-01 | 广州圣夫瑞实业有限公司 | Multi-roll coating system |
CN104475297B (en) * | 2014-12-23 | 2017-01-18 | 广州圣夫瑞实业有限公司 | Multi-roll coating system |
CN105058826A (en) * | 2015-08-11 | 2015-11-18 | 华南理工大学 | Optical film forming method and device |
CN106858922A (en) * | 2017-03-17 | 2017-06-20 | 王志远 | A kind of gluing machine |
CN109130444A (en) * | 2018-08-28 | 2019-01-04 | 淄博中南医药包装材料股份有限公司 | A kind of solvent-free combination process and its equipment |
CN109130444B (en) * | 2018-08-28 | 2020-10-16 | 淄博中南医药包装材料股份有限公司 | Solvent-free compounding process and equipment thereof |
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Granted publication date: 20111005 Termination date: 20121230 |