CN201991392U - 强隔热性能的薄膜光伏中空加真空结合构件 - Google Patents
强隔热性能的薄膜光伏中空加真空结合构件 Download PDFInfo
- Publication number
- CN201991392U CN201991392U CN2011200246249U CN201120024624U CN201991392U CN 201991392 U CN201991392 U CN 201991392U CN 2011200246249 U CN2011200246249 U CN 2011200246249U CN 201120024624 U CN201120024624 U CN 201120024624U CN 201991392 U CN201991392 U CN 201991392U
- Authority
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- China
- Prior art keywords
- glass
- vacuum
- film photovoltaic
- amorphous silicon
- hollow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000011521 glass Substances 0.000 claims abstract description 52
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims abstract description 31
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 239000011347 resin Substances 0.000 claims abstract description 30
- 229910021417 amorphous silicon Inorganic materials 0.000 claims abstract description 25
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound 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[Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
本实用新型涉及强隔热性能的薄膜光伏中空加真空结合构件，非晶硅光伏夹层玻璃的薄膜光伏电池片通过涂锡带引出薄膜光伏电池片的正负极并与接线盒中正负接线相连，槽铝两侧分别通过结构胶或热熔胶固定在非晶硅光伏夹层玻璃与钢化夹层玻璃之间并形成中空腔体，真空玻璃位于中空腔体中并与非晶硅光伏夹层玻璃通过PVB树脂膜粘接在一起。本实用新型真空玻璃的真空层几乎不存在气体传导传热和对流传热，故有良好的隔热性能，而非晶硅光伏夹层玻璃有光伏发电的功能，再将这种夹胶组件制成中空玻璃，则该构件不仅具有更低的传热系数和更高的安全性，而且由真空玻璃两侧不对称，减小了声音传播的共振，使隔声性能提高，这种构件非常适合光伏建筑一体化应用。
Description
强隔热性能的薄膜光伏中空加真空结合构件
技术领域
[0001] 本实用新型涉及一种光伏构件，特别涉及一种强隔热性能的薄膜光伏中空加真空结合构件。
背景技术
[0002] 在建筑中用窗户作外层时，若其隔热性能不好则会在冬天导致室内大量的热量流失，在夏天则会从室外获得更多的热量。因此，出于增强能量利用效率、减少能量流失等节能环保的目的，建筑材料要抑制能量从一面到另一面的传递。普通光伏中空玻璃，虽然节能性能满足国家对门窗节能方面的强制性标准，但对客户更高的要求其隔热隔音效果还有待于提尚。
发明内容
[0003] 本实用新型为了提高普通中空玻璃光伏构件的隔热隔音效果，提供一种强隔热性能的薄膜光伏中空加真空结合构件，加入了真空玻璃，制成了强隔热性能的薄膜光伏中空加真空结合构件。本实用新型不仅具有很好的保温隔热效果，还能有效降低噪音污染，防止结霜结露。本实用新型特别适合光伏建筑一体化应用领域。
[0004] 本实用新型采用的技术方案是：
[0005] 强隔热性能的薄膜光伏中空加真空结合构件，由非晶硅光伏夹层玻璃、涂锡带、接线盒、槽铝、钢化夹层玻璃、聚乙烯醇缩丁醛PVB树脂膜、真空玻璃组成，其特征在于：非晶硅光伏夹层玻璃的薄膜光伏电池片通过涂锡带引出薄膜光伏电池片的正负极并与接线盒中正负接线相连，槽铝两侧分别通过结构胶或热熔胶固定在非晶硅光伏夹层玻璃与钢化夹层玻璃之间并形成中空腔体，真空玻璃位于中空腔体中并与非晶硅光伏夹层玻璃通过PVB 树脂膜粘接在一起。
[0006] 所述的非晶硅光伏夹层玻璃由薄膜光伏电池片、PVB树脂膜和钢化玻璃组成，在薄膜光伏电池片上依次铺设PVB树脂膜和钢化玻璃夹胶合成而制成，薄膜光伏电池片通过涂锡带引出正负极。
[0007] 所述的钢化夹层玻璃由二块钢化玻璃、PVB树脂膜组成，在二块钢化玻璃之间铺设一层PVB树脂膜夹胶合成而制成。
[0008] 所述的真空玻璃由玻璃、真空层、低辐射玻璃组成，在玻璃与低辐射玻璃之间抽真空并形成一个真空层再夹胶而制成。
[0009] 所述PVB树脂膜的厚度为0. 38-3. 04mm ；
[0010] 因为普通中空玻璃光伏构件传热系数K值在3W/ (m2. K)左右，真空玻璃的K值在 lff/(m2. K)左右，故本实用新型通过普通中空玻璃光伏构件与真空玻璃的夹胶复合，其K值可以达到IW/(m2. K)以内，具有良好的保温隔热效果。
[0011] 本实用新型弥补了普通中空玻璃光伏构件隔热效果不强、隔音效果不好等劣势， 可以满足客户对建筑材料隔热隔音的高要求，同时还兼具发电、防止结霜结露等功能，满足幕墙对荷载、水密性、气密性等设计要求，可直接作为建筑玻璃使用，与建筑完美结合，简单适用，安装快捷便利。
附图说明
[0012] 图1为本实用新型的外形示意图。
[0013] 图2为本实用新型的结构示意图。
具体实施方式
[0014] 结合附图对本实用新型作进一步的描述。
[0015] 如图2所示，本实用新型由非晶硅光伏夹层玻璃、涂锡带8、接线盒9、槽铝11、钢化夹层玻璃、聚乙烯醇缩丁醛PVB树脂膜4、真空玻璃组成，非晶硅光伏夹层玻璃的薄膜光伏电池片1通过涂锡带8引出薄膜光伏电池片1的正负极并与接线盒9中正负接线相连；槽铝11两侧分别通过结构胶或热熔胶固定在非晶硅光伏夹层玻璃与钢化夹层玻璃之间并形成中空腔体，真空玻璃位于中空腔体中并与非晶硅光伏夹层玻璃通过PVB树脂膜4粘接在一起。所述的非晶硅光伏夹层玻璃由薄膜光伏电池片1、PVB树脂膜2和钢化玻璃3组成， 在薄膜光伏电池片1上依次铺设PVB树脂膜2和钢化玻璃3夹胶合成而制成，薄膜光伏电池片1通过涂锡带8引出正负极。所述的钢化夹层玻璃由二块钢化玻璃（13，15)、PVB树脂膜14组成，在二块钢化玻璃（13,1¾之间铺设一层PVB树脂膜14夹胶合成而制成。所述的真空玻璃由玻璃7、真空层6、低辐射玻璃5组成，在玻璃7与低辐射玻璃5之间抽真空并形成一个真空层6再夹胶而制成。所述PVB树脂膜的厚度为0. 76mm。
[0016] 本实用新型可由以下步骤制备：
[0017] 1.非晶硅光伏夹层玻璃的制备：在薄膜光伏电池片1的膜面由涂锡带8引出电池片的正负极，再在其上依次铺设一层PVB树脂膜2、一块钢化玻璃3，其中PVB树脂膜的剪裁大小与薄膜光伏电池片1形状一致、尺寸略大，钢化玻璃的大小与薄膜光伏电池片1形状、 尺寸大小一致。通过层压将薄膜光伏电池片1、PVB树脂膜2、钢化玻璃3夹胶合成为非晶硅光伏夹层玻璃。
[0018] 2.钢化夹层玻璃的制备：按照上述类似方法将一块钢化玻璃13、一层PVB树脂膜 4、另一块钢化玻璃15夹胶合成为钢化夹层玻璃。
[0019] 3.真空玻璃的制备：将低辐射玻璃5、真空隔层6、玻璃7夹胶并抽真空形成真空玻璃。
[0020] 4.中空合成：用上述类似的方法将非晶硅光伏夹层玻璃、一层PVB树脂膜4、真空玻璃夹胶合成，其中真空玻璃与非晶硅光伏夹层玻璃形状一致，尺寸要小；然后槽铝11通过丁基热熔胶12固定敷设于非晶硅光伏夹层玻璃与钢化夹层玻璃之间，绕真空玻璃边缘一周形成中空腔体；在槽铝11外侧用硅酮结构胶10将非晶硅光伏夹层玻璃和钢化夹层玻璃密封在一起；
[0021] 5.封装成型：在构件边部出极处安装侧出极接线盒9，将出极引出的涂锡带8牢固焊接在接线盒9的正负极线柱上。
Claims (5)
1.强隔热性能的薄膜光伏中空加真空结合构件，由非晶硅光伏夹层玻璃、涂锡带、接线盒、槽铝、钢化夹层玻璃、聚乙烯醇缩丁醛PVB树脂膜、真空玻璃组成，其特征在于：非晶硅光伏夹层玻璃的薄膜光伏电池片通过涂锡带引出薄膜光伏电池片的正负极并与接线盒中正负接线相连，槽铝两侧分别通过结构胶或热熔胶固定在非晶硅光伏夹层玻璃与钢化夹层玻璃之间并形成中空腔体，真空玻璃位于中空腔体中并与非晶硅光伏夹层玻璃通过PVB树脂膜粘接在一起。
2.根据权利要求1所述的强隔热性能的薄膜光伏中空加真空结合构件，其特征在于： 所述的非晶硅光伏夹层玻璃由薄膜光伏电池片、PVB树脂膜和钢化玻璃组成，在薄膜光伏电池片上依次铺设PVB树脂膜和钢化玻璃夹胶合成而制成，薄膜光伏电池片通过涂锡带引出正负极。
3.根据权利要求1所述的强隔热性能的薄膜光伏中空加真空结合构件，其特征在于： 所述的钢化夹层玻璃由二块钢化玻璃、PVB树脂膜组成，在二块钢化玻璃之间铺设一层PVB 树脂膜夹胶合成而制成。
4.根据权利要求1所述的强隔热性能的薄膜光伏中空加真空结合构件，其特征在于： 所述的真空玻璃由玻璃、真空层、低辐射玻璃组成，在玻璃与低辐射玻璃之间抽真空并形成一个真空层再夹胶而制成。
5.根据权利要求1-3之一所述的强隔热性能的薄膜光伏中空加真空结合构件，其特征在于：所述PVB树脂膜的厚度为0. 38-3. 04mm。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102797310A (zh) * | 2012-08-15 | 2012-11-28 | 沈荣虎 | Led灯带效能高效转换中空玻璃及制作方法 |
| CN103343657A (zh) * | 2013-07-25 | 2013-10-09 | 海南大学 | 一种中空玻璃 |
| CN112629673A (zh) * | 2019-09-24 | 2021-04-09 | 高尔科技股份有限公司 | 红外线感测器的低温高真空封装方法 |
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2011
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102797310A (zh) * | 2012-08-15 | 2012-11-28 | 沈荣虎 | Led灯带效能高效转换中空玻璃及制作方法 |
| CN102797310B (zh) * | 2012-08-15 | 2015-04-01 | 沈荣虎 | Led灯带效能高效转换中空玻璃及制作方法 |
| CN103343657A (zh) * | 2013-07-25 | 2013-10-09 | 海南大学 | 一种中空玻璃 |
| CN112629673A (zh) * | 2019-09-24 | 2021-04-09 | 高尔科技股份有限公司 | 红外线感测器的低温高真空封装方法 |
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