CN201979162U - Efficient stationary piping cutting and bevelling machine - Google Patents

Efficient stationary piping cutting and bevelling machine Download PDF

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CN201979162U
CN201979162U CN2010202200993U CN201020220099U CN201979162U CN 201979162 U CN201979162 U CN 201979162U CN 2010202200993 U CN2010202200993 U CN 2010202200993U CN 201020220099 U CN201020220099 U CN 201020220099U CN 201979162 U CN201979162 U CN 201979162U
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fixed
fixed plate
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cutting
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戚发明
张�杰
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SHANGHAI QIANSHAN PIPING TECHNOLOGY Co Ltd
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SHANGHAI QIANSHAN PIPING TECHNOLOGY Co Ltd
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Abstract

本实用新型固定式管道高效切断坡口机涉及一种切坡机械加工设备,该固定式管道高效切断坡口机包括机架部件、定位部件、传动部件、进给部件、气缸部件、主动电机,所述定位部件、传动部件、进给部件均设置于机架部件上并由机架部件支撑,所述传动部件与主动电机连接,机架部件设有机架底板及连接于机架底板两端的铰链支座,气缸部件包括两只用以夹紧工件的夹紧气缸,两只夹紧气缸分别连接于机架部件的铰链支座上,所述进给部件包括定位在机架部件上的旋转大盘及安装在旋转大盘上以完成坡口切割的进刀系统。由于采用上述结构,本实用新型之固定式管道高效切断坡口机具有结构简单、操作简便、自动化程度高、成本较低等有益效果。

Figure 201020220099

The utility model relates to a fixed pipe high-efficiency cutting beveling machine, which relates to a slope cutting machine processing equipment. The fixed pipe high-efficiency cutting beveling machine includes a frame part, a positioning part, a transmission part, a feeding part, a cylinder part, and an active motor. The positioning part, the transmission part and the feeding part are all arranged on the frame part and supported by the frame part, the transmission part is connected with the active motor, and the frame part is provided with a frame bottom plate and connected to both ends of the frame bottom plate The hinge support, the cylinder part includes two clamping cylinders for clamping the workpiece, the two clamping cylinders are respectively connected to the hinge support of the frame part, and the feed part includes a rotating Large plate and the feed system mounted on the rotating large plate to complete the bevel cutting. Due to the adoption of the above structure, the fixed pipe cutting and beveling machine of the utility model has the beneficial effects of simple structure, easy operation, high degree of automation, and low cost.

Figure 201020220099

Description

固定式管道高效切断坡口机Fixed pipe high-efficiency cutting and beveling machine

【技术领域】【Technical field】

本实用新型涉及一种切坡机械加工设备,特别是一种能对一种大直径管道进行坡口加工及切断的管道切断坡口机。The utility model relates to a slope cutting mechanical processing equipment, in particular to a pipe cutting and beveling machine capable of beveling and cutting a large-diameter pipe.

【背景技术】【Background technique】

现在钢管切割坡口的方法一般采用车床车削加工或氧割及手动砂轮磨削加工,前者设备体积庞大、重量大,仅适合在固定场地加工,对于大直径的钢管来说,运输、装夹很不方便;后者虽说能在现场加工,但它加工的表面质量较差、效率低,而且被加工工件受热后金属晶格会发生变化,相应材质内部质量发生变化,引起工件耐温、耐压性能降低。Nowadays, the method of cutting the bevel of steel pipes generally adopts lathe turning processing or oxygen cutting and manual grinding wheel grinding. The former equipment is bulky and heavy, and is only suitable for processing in a fixed site. For large-diameter steel pipes, transportation and clamping are very difficult. Inconvenient; although the latter can be processed on site, its surface quality is poor and the efficiency is low, and the metal lattice will change after the workpiece is heated, and the internal quality of the corresponding material will change, causing the workpiece to withstand temperature and pressure. Reduced performance.

因此,有必要设计一种固定式管道高效切断坡口机,以克服上述缺陷。Therefore, it is necessary to design a fixed pipe high-efficiency cutting beveling machine to overcome the above-mentioned defects.

【实用新型内容】【Content of utility model】

本实用新型的目的是提供一种结构简单、操作简便、自动化程度高、成本较低的固定式管道高效切断坡口机。The purpose of the utility model is to provide a fixed pipe high-efficiency bevel cutting machine with simple structure, easy operation, high degree of automation and low cost.

为达到上述目的,本实用新型的技术方案是:一种固定式管道高效切断坡口机,该固定式管道高效切断坡口机包括机架部件、定位部件、传动部件、进给部件、气缸部件、主动电机,所述定位部件、传动部件、进给部件均设置于机架部件上并由机架部件支撑,所述传动部件与主动电机连接,机架部件设有机架底板及连接于机架底板两端的铰链支座,气缸部件包括两只用以夹紧工件的夹紧气缸,两只夹紧气缸分别连接于机架部件的铰链支座上,所述进给部件包括定位在机架部件上的旋转大盘及安装在旋转大盘上以完成坡 口切割的进刀系统。In order to achieve the above purpose, the technical solution of the utility model is: a fixed high-efficiency pipe cutting and beveling machine, which includes a frame part, a positioning part, a transmission part, a feeding part, and a cylinder part , the active motor, the positioning part, the transmission part, and the feed part are all arranged on the frame part and supported by the frame part, the transmission part is connected with the active motor, and the frame part is provided with a frame bottom plate and connected to the machine The hinge supports at both ends of the frame bottom plate, the cylinder part includes two clamping cylinders for clamping the workpiece, and the two clamping cylinders are respectively connected to the hinge supports of the frame part, and the feed part includes a Rotating platter on the part and a feed system mounted on the rotating platter to complete the bevel cut.

其中所述机架部件还包括设置于机架部件两侧且相互平行的固定板一与固定板二,固定板一与固定板二的上端连接有上盖板,在上盖板下的固定板一与固定板二间连接有支撑杆,固定板一与固定板二的内侧还分别连接有相互对应的用以导向定位部件的导向板一与导向板二,在固定板一与固定板二两侧分别连接有固定支撑板,所述机架底板的底侧通过螺栓螺母连接有底脚定位板,在固定板一与固定板二间的底部设有接削槽。Wherein the frame part also includes fixed plate one and fixed plate two which are arranged on both sides of the frame part and are parallel to each other. There are support rods connected between the first and the second fixed plate, and the inner sides of the first fixed plate and the second fixed plate are respectively connected with the corresponding guide plate one and the second guide plate for guiding the positioning parts. The sides are respectively connected with fixed support plates, and the bottom side of the frame bottom plate is connected with a foot positioning plate through bolts and nuts, and a cutting groove is provided at the bottom between the first fixed plate and the second fixed plate.

其中所述传动部件包括与主动电机的主动齿轮相啮合的从动齿轮及分别连接于机架部件的固定板一与固定板二外侧的安装座一与安装座二,在安装座一与安装座二外分别连接有凸轮盘一与凸轮盘二,在安装座一与凸轮盘一及安装座二与凸轮盘二间分别设有销轴、夹爪、轴套,安装座一与工件间设有夹块一,安装座二与工件间设有夹块二,安装座一与安装座二外侧分别连接有铰链关节一与铰链关节二。Wherein the transmission part comprises a driven gear meshed with the driving gear of the driving motor and is respectively connected to the mounting seat 1 and the mounting seat 2 on the outside of the fixed plate 1 and the mounting plate 2 of the frame part, between the mounting seat 1 and the mounting seat Cam disc 1 and cam disc 2 are respectively connected to the two outsides. Pin shafts, jaws, and bushings are respectively provided between mounting seat 1 and cam disc 1, and mounting seat 2 and cam disc 2. Between mounting seat 1 and the workpiece are provided Clamp block 1, mounting seat 2 and workpiece are provided with clamping block 2, and the outer sides of mounting seat 1 and mounting seat 2 are respectively connected with hinge joint 1 and hinge joint 2.

其中所述进给部件包括连接于旋转大盘上侧的配重块及连接于旋转大盘中部的导轨固定座,导轨固定座上设有导轨、导轨压板、刀柄压板、连结杆、感应柱、感应板,所述进给部件还包括挡板一、挡板二、轴承座、滚珠丝杆、主从动齿轮、电机减速机和碳刷部件。The feeding part includes a counterweight connected to the upper side of the rotating large plate and a guide rail fixing seat connected to the middle of the rotating large plate. The guide rail fixing seat is provided with a guide rail, a guide rail pressing plate, a knife handle pressing plate, a connecting rod, an induction column, an induction plate, and the feeding part also includes baffle plate one, baffle plate two, bearing seat, ball screw, driving and driven gear, motor reducer and carbon brush components.

由于采用上述结构,本实用新型之固定式管道高效切断坡口机具有结构简单、操作简便、自动化程度高、成本较低等有益效果。Due to the adoption of the above structure, the fixed pipe high-efficiency cutting and beveling machine of the utility model has the beneficial effects of simple structure, easy operation, high degree of automation, and low cost.

【附图说明】【Description of drawings】

图1是本实用新型固定式管道高效切断坡口机主视方向的装配图;Fig. 1 is the assembly diagram of the main viewing direction of the utility model fixed pipeline high-efficiency cutting beveling machine;

图2是图1所示固定式管道高效切断坡口机的俯视图;Fig. 2 is a top view of the fixed pipe high-efficiency cutting beveling machine shown in Fig. 1;

图3是图1的A-A方向剖视图;Fig. 3 is the A-A direction sectional view of Fig. 1;

图4是图1所示固定式管道高效切断坡口机的机架部件主视方向的装配图;Fig. 4 is the assembly diagram of the front view direction of the frame parts of the fixed pipe high-efficiency cutting beveling machine shown in Fig. 1;

图5是图4所示机架部件的俯视图;Figure 5 is a top view of the rack components shown in Figure 4;

图6是图4的B-B方向剖视图;Fig. 6 is the B-B direction sectional view of Fig. 4;

图7是图1所示固定式管道高效切断坡口机的传动部件主视方向的装配图;Fig. 7 is an assembly drawing of the front view direction of the transmission part of the fixed pipe high-efficiency cutting beveling machine shown in Fig. 1;

图8是图7的C-C方向剖视图;Fig. 8 is the C-C direction sectional view of Fig. 7;

图9是图1所示固定式管道高效切断坡口机的进给部件主视方向的装配图;Fig. 9 is an assembly diagram of the front view direction of the feed part of the fixed pipe high-efficiency cutting and beveling machine shown in Fig. 1;

图10是进给部件示意图;Fig. 10 is a schematic diagram of the feeding part;

图11是图9的E-E方向剖视图。Fig. 11 is a sectional view taken along line E-E of Fig. 9 .

【具体实施方式】【Detailed ways】

下面结合附图和实施例对本实用新型固定式管道高效切断坡口机作进一步的说明。The utility model fixed pipe high-efficiency cutting and beveling machine will be further described below in conjunction with the accompanying drawings and embodiments.

如图1至图4所示,本实用新型固定式管道高效切断坡口机,该固定式管道高效切断坡口机包括机架部件1、定位部件2、传动部件3、进给部件4、气缸部件5、主动电机6,所述定位部件、传动部件、进给部件均设置于机架部件上并由机架部件支撑,传动部件3与主动电机6连接,机架部件1设有机架底板11及连接于机架底板两端的铰链支座12,气缸部件5包括两只用以夹紧工件的夹紧气缸51,两只夹紧气缸51分别连接于机架部件的铰链支座12上,进给部件4包括定位在机架部件上的旋转大盘41及安装在旋转大盘上以完成坡口切割的进刀系统。As shown in Figures 1 to 4, the utility model fixed pipe high-efficiency cutting beveling machine includes a frame part 1, a positioning part 2, a transmission part 3, a feeding part 4, and a cylinder Component 5, active motor 6, the positioning component, transmission component, and feed component are all arranged on the frame component and supported by the frame component, the transmission component 3 is connected with the active motor 6, and the frame component 1 is provided with a frame bottom plate 11 and the hinge supports 12 connected to the two ends of the frame bottom plate, the cylinder part 5 includes two clamping cylinders 51 for clamping the workpiece, and the two clamping cylinders 51 are respectively connected to the hinge supports 12 of the frame part, The feeding part 4 includes a rotating large disk 41 positioned on the frame part and a feeding system installed on the rotating large disk to complete bevel cutting.

所述机架部件1还包括设置于机架部件两侧且相互平行的固定板一13与固定板二14,固定板一与固定板二的上端连接有上盖板15,在上盖板下的固定板一与固定板二间连接有支撑杆16,固定板一与固定板二的内侧还分别连接有相互对应的用以导向定位部件的导向板一17与导向板二18,在固定板一与固定板二两侧分别连接有固定支撑板19,所述机架底板的底侧通过螺栓螺母连接有底脚定位板10,在固定板一与固定板二间的底部设有接削槽8。Described frame part 1 also comprises that is arranged on frame part both sides and mutually parallel fixed plate one 13 and fixed plate two 14, and the upper end of fixed plate one and fixed plate two is connected with upper cover plate 15, under the upper cover plate A support rod 16 is connected between the fixed plate one and the fixed plate two, and the inboards of the fixed plate one and the fixed plate two are respectively connected with a guide plate one 17 and a guide plate two 18 corresponding to each other in order to guide the positioning parts, on the fixed plate One and the two sides of the fixed plate are respectively connected with a fixed support plate 19, the bottom side of the frame bottom plate is connected with a foot positioning plate 10 through bolts and nuts, and the bottom between the fixed plate one and the fixed plate two is provided with a cutting groove 8.

所述传动部件2包括与主动电机的主动齿轮相啮合的从动齿轮21及分别连接于机架部件的固定板一与固定板二外侧的安装座一22与安装座二23,在安装座一与安装座二外分别连接有凸轮盘一24与凸轮盘二25,在安装座一与凸轮盘一及安装座二与凸轮盘二间分别设有销轴26、夹爪27、轴套28,安装座一与工件间设有夹块一29,安装座二与工件间设有夹块二29,安装座一与安装座二外侧分别连接有铰链关节一20与铰链关节二30。Described transmission part 2 comprises the driven gear 21 that meshes with the driving gear of driving motor and is respectively connected to the mounting seat one 22 and the mounting seat two 23 of the fixed plate one of frame part and the two outer sides of the fixed plate, and the mounting seat two 23 on the mounting seat one Cam plate one 24 and cam plate two 25 are respectively connected to the outside of the mounting seat two, and pin shafts 26, jaws 27, and axle sleeves 28 are respectively provided between the mounting seat one and the cam plate one and between the mounting seat two and the cam plate two. A clamping block one 29 is provided between the mounting seat one and the workpiece, a clamping block two 29 is provided between the mounting seat two and the workpiece, and a hinge joint one 20 and a hinge joint two 30 are respectively connected to the mounting seat one and the mounting seat two outer sides.

所述进给部件4包括连接于旋转大盘41上侧的配重块42及连接于旋转大盘中部的导轨固定座43,导轨固定座43上设有导轨44、导轨压板45、刀柄压板46、连结杆47、感应柱48、感应板49,所述进给部件还包括挡板一40、挡板二50、轴承座52、滚珠丝杆53、主从动齿轮、电机减速机55和碳刷部件54。Described feed member 4 comprises the counterweight 42 that is connected to the upper side of rotating large plate 41 and is connected to the guide rail holder 43 of rotating large disk middle part, guide rail holder 43 is provided with guide rail 44, guide rail pressing plate 45, handle of a knife pressing plate 46, Connecting rod 47, induction column 48, induction plate 49, described feeding part also comprises baffle plate one 40, baffle plate two 50, bearing seat 52, ball screw mandrel 53, driving gear, motor reducer 55 and carbon brush Part 54.

固定式管道高效切断坡口机利用两夹紧气缸夹紧工件7,利用主动电机驱动旋转大盘旋转。旋转大盘上安装有进刀系统,两坡口刀利用电机独控制,同时进退刀已实现坡口切割。The fixed pipe high-efficiency cutting beveling machine uses two clamping cylinders to clamp the workpiece 7, and uses the active motor to drive the rotating large plate to rotate. A knife feeding system is installed on the rotating large plate, and the two beveling knives are independently controlled by motors, and the bevel cutting has been realized by advancing and retreating knives at the same time.

Claims (4)

1.一种固定式管道高效切断坡口机,其特征在于,该固定式管道高效切断坡口机包括机架部件、定位部件、传动部件、进给部件、气缸部件、主动电机,所述定位部件、传动部件、进给部件均设置于机架部件上并由机架部件支撑,所述传动部件与主动电机连接,机架部件设有机架底板及连接于机架底板两端的铰链支座,气缸部件包括两只用以夹紧工件的夹紧气缸,两只夹紧气缸分别连接于机架部件的铰链支座上,所述进给部件包括定位在机架部件上的旋转大盘及安装在旋转大盘上以完成坡口切割的进刀系统。1. A fixed pipeline high-efficiency cut-off beveling machine is characterized in that the fixed pipeline high-efficiency cut-off beveling machine comprises a frame part, a positioning part, a transmission part, a feed part, a cylinder part, a driving motor, and the positioning Components, transmission components, and feed components are all arranged on and supported by the frame component, the transmission component is connected with the active motor, and the frame component is provided with a frame bottom plate and hinge supports connected to both ends of the frame bottom plate , the cylinder part includes two clamping cylinders for clamping the workpiece. Knife feed system for bevel cutting on a rotating carousel. 2.如权利要求1所述的固定式管道高效切断坡口机,其特征在于:所述机架部件还包括设置于机架部件两侧且相互平行的固定板一与固定板二,固定板一与固定板二的上端连接有上盖板,在上盖板下的固定板一与固定板二间连接有支撑杆,固定板一与固定板二的内侧还分别连接有相互对应的用以导向定位部件的导向板一与导向板二,在固定板一与固定板二两侧分别连接有固定支撑板,所述机架底板的底侧通过螺栓螺母连接有底脚定位板,在固定板一与固定板二间的底部设有接削槽。2. The fixed-type pipe efficient cutting beveling machine according to claim 1, characterized in that: the frame part also includes a fixed plate one and a fixed plate two, which are arranged on both sides of the frame part and are parallel to each other, and the fixed plate One and the upper end of the fixed plate two are connected with an upper cover plate, between the fixed plate one under the upper cover plate and the fixed plate two are connected with support rods, and the inner sides of the fixed plate one and the fixed plate two are respectively connected with corresponding The first guide plate and the second guide plate of the guide positioning component are respectively connected with fixed support plates on both sides of the first fixed plate and the second fixed plate. The bottom between the first and the second fixed plate is provided with a cutting groove. 3.如权利要求2所述的固定式管道高效切断坡口机,其特征在于:所述传动部件包括与主动电机的主动齿轮相啮合的从动齿轮及分别连接于机架部件的固定板一与固定板二外侧的安装座一与安装座二,在安装座一与安装座二外分别连接有凸轮盘一与凸轮盘二,在安装座一与凸轮盘一及安装座二与凸轮盘二间分别设有销轴、夹爪、轴套,安装座一与工件间设有夹块一,安装座二与工件间设有夹块二,安装座一与安装座二外侧分别连接有铰链关节一与铰链关节二。3. The stationary pipeline high-efficiency cutting beveling machine as claimed in claim 2, characterized in that: the transmission part includes a driven gear meshed with the driving gear of the driving motor and a fixed plate connected to the frame part respectively Mounting seat 1 and mounting seat 2 on the outside of fixing plate 2 are respectively connected with cam disc 1 and cam disc 2 outside mounting seat 1 and mounting seat 2, and mounting seat 1 and cam disc 1 and mounting seat 2 and cam disc 2 There are pin shafts, jaws, and shaft sleeves respectively between the mounting base 1 and the workpiece. There is a clamping block 1 between the mounting base 1 and the workpiece. There is a clamping block 2 between the mounting base 2 and the workpiece. One with the hinge joint two. 4.如权利要求1所述的固定式管道高效切断坡口机,其特征在于:所述进给部件包括连接于旋转大盘上侧的配重块及连接于旋转大盘中部的导轨固定座,导轨固定座上设有导轨、导轨压板、刀柄压板、连结杆、感应柱、感应板,所述进给部件还包括挡板一、挡板二、轴承座、滚珠丝杆、主从动齿轮、电机减速机和碳刷部件。4. The fixed pipe cutting and beveling machine with high efficiency according to claim 1, characterized in that: the feeding part includes a counterweight connected to the upper side of the rotating large plate and a guide rail fixing seat connected to the middle of the rotating large plate, and the guide rail The fixed seat is provided with a guide rail, a guide rail pressing plate, a knife handle pressing plate, a connecting rod, an induction column, and an induction plate. Motor reducer and carbon brush parts.
CN2010202200993U 2010-06-08 2010-06-08 Efficient stationary piping cutting and bevelling machine Expired - Fee Related CN201979162U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102756175A (en) * 2012-07-27 2012-10-31 浙江澳太机械制造有限公司 Saw blade type numerical control cutting and chamfering machine
CN103302358A (en) * 2013-07-12 2013-09-18 昆山华恒焊接股份有限公司 Cutter head component for tube beveller
CN103341773A (en) * 2013-07-12 2013-10-09 昆山华恒焊接股份有限公司 Cutter feeding and retracting mechanism used for pipe facing machine
CN104801757A (en) * 2014-01-25 2015-07-29 金华暢能机械有限公司 Machine head of automatic pipe cutting machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102756175A (en) * 2012-07-27 2012-10-31 浙江澳太机械制造有限公司 Saw blade type numerical control cutting and chamfering machine
CN102756175B (en) * 2012-07-27 2015-01-28 浙江澳太机械制造有限公司 Saw blade type numerical control cutting and chamfering machine
CN103302358A (en) * 2013-07-12 2013-09-18 昆山华恒焊接股份有限公司 Cutter head component for tube beveller
CN103341773A (en) * 2013-07-12 2013-10-09 昆山华恒焊接股份有限公司 Cutter feeding and retracting mechanism used for pipe facing machine
CN103302358B (en) * 2013-07-12 2016-02-03 昆山华恒焊接股份有限公司 For the cutter head assembly of electric beveling machine for pipes
CN104801757A (en) * 2014-01-25 2015-07-29 金华暢能机械有限公司 Machine head of automatic pipe cutting machine
CN104801757B (en) * 2014-01-25 2017-04-05 金华暢能机械有限公司 A kind of head of automatic casing cutter

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