CN201975291U - An improved button bonding machine - Google Patents

An improved button bonding machine Download PDF

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Publication number
CN201975291U
CN201975291U CN2010206958717U CN201020695871U CN201975291U CN 201975291 U CN201975291 U CN 201975291U CN 2010206958717 U CN2010206958717 U CN 2010206958717U CN 201020695871 U CN201020695871 U CN 201020695871U CN 201975291 U CN201975291 U CN 201975291U
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CN
China
Prior art keywords
button
unit
suction
machine according
lens
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Expired - Fee Related
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CN2010206958717U
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Chinese (zh)
Inventor
许振相
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Dongguan Primax Electronic & Telecommunication Products Ltd
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Dongguan Primax Electronic & Telecommunication Products Ltd
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Priority to CN2010206958717U priority Critical patent/CN201975291U/en
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Abstract

The utility model relates to an electronic industry product laminating equipment technical field refers in particular to an improved generation button rigging machine. The laminating machine is provided with a machine table, wherein a feeding unit, a film stripping unit and a key conveying unit are arranged on the machine table, and the film stripping unit is positioned at the tail end of a conveying platform of the feeding unit; the key conveying unit comprises a plurality of groups of suction heads for sucking keys on the key material sheets, and the suction heads are arranged on a driving device capable of moving and rotating along the X/Y/Z axis direction. The above technical scheme is adopted in the utility model afterwards, the button tablet will carry out autoloading through the pay-off unit to peel off the unit through the membrane and separate out the button on by leaving the type diaphragm, the suction head that adopts special construction both can adsorb the button and can make the suction head can not touch the button body again, and the button on with the suction head is counterpointed with the base plate through camera lens auxiliary unit at last, ensures the accuracy of button laminating position.

Description

A kind of Improved key make-up machine
Technical field:
The utility model relates to electronic industrial products abutted equipment technical field, refers in particular to a kind of Improved key make-up machine.
Background technology:
In modern industry is produced,, often need to use make-up machine in order to enhance productivity and product quality.The major function of make-up machine is that an object to be fitted is fitted on another object, makes two objects fit together.For make-up machine, most important is exactly the accurate location between the object of fitting, and could guarantee that so last product fit dimension of fitting reaches requirement.If not two applying objects will occur wrong, fit tolerance occurs and surpasses and bad phenomenon such as require.
For example in some electronic products, usually use at present the comparatively tiny induced key switch of a kind of volume, as shown in Figure 6, this button 91 comprises: keying body 911 and erose plastic cement paster 912, wherein keying body 911 is fixed on the plastic cement paster 912.For preventing that the keying body 911 and the external world from touching, normally, keying body 911 1 sides stick on down on the release diaphragm 92 being set in the button 91, so just formed a button tablet 9.During use, the user only need be with plastic cement paster 912 by taking off on the release diaphragm 92, just realized separating of button 91 and release diaphragm 92, at last button 91 is bonded on the circuit board of electronic product to get final product.When carrying out aforesaid operations, at present manual work that adopt are taken button 91 off by manual mode more, are placed into then on the circuit board, and the greatest problem that this handwork exists is exactly that efficient is low, and handwork touches on the keying body 911 easily.In addition, because key main body 911 is to be fixed on the plastic cement paster 912 in irregular shape.When fitting to button 91 on the circuit board, necessarily require the paste position unanimity of plastic cement paster 912, and its side must overlap or parallel with the side of circuit board.The requirement of this strictness just bothers operating personnel's parcel received very much, reach standard because rely on naked eyes and the very difficult assurance of handwork button 91 to be fitted, and in taping process, finger can not touch keying body 911.Operating personnel need meticulously button by taking button 91 off on the release diaphragm 92, then in its orientation of careful adjustment, by plastic cement paster 912 it is sticked on the circuit board at last, whole process not only efficient is low, and can't guarantee button 91 aligning accuracy of being pasted.
At present, in this make-up machine, often use vision lens to carry out contraposition, determine the position that device is fitted, one or more camera lenses promptly are set directly over the make-up machine head, camera lens throws downwards, takes by the position of applying device, determines its coordinate, thereby determine whether overlapping by the position of applying device and substrate, if not, just can pass through drive unit, the driving machine head drives and is moved to assigned address by the applying device.Adopt the vision lens contraposition of fitting, its applying aligning accuracy is very high.But the technology of vision lens contraposition but is difficult in when fitting above-mentioned button and realizes that this is because as very little by the button volume of applying device, at all can't observe device when vision lens throws from top to bottom.And if with the projection of camera lens angled bias, it can influence the precision of contraposition again.
The problem that another one need solve is because button 91 is secured on the release diaphragm 92, must to finish by simple mechanical mechanism and this action is also very difficult with it by taking off on the release diaphragm during use.
Along with production development, the button 91 on the early stage button tablet 9 is single arrangements, and at present, button 91 arranging densities on the button tablet 9 increase, and adopt four lines to be arranged in parallel more, have so just more increased the difficulty of operation.
The utility model content:
Technical problem to be solved in the utility model is to overcome the existing existing deficiency of button laminating type, and a kind of automated job that has is provided, and can realize the automatic contraposition of vision, the Improved key make-up machine of automatically button and release diaphragm being peeled off.
For solving the problems of the technologies described above, the utility model has adopted following technical scheme: this make-up machine has a board, described board is provided with feeding unit, film is peeled off unit and button supply unit, and described film is peeled off the delivery platform end that the unit is positioned at feeding unit; Described button supply unit comprises that many groups are used to draw the suction nozzle of button on the button tablet, and this suction nozzle is installed in can be along on the drive unit that moves on the X/Y/Z direction of principal axis and rotate.
Described suction nozzle is a hollow structure, is formed with a hollow channel in it, is formed with adsorption plane in the bottom surface of suction nozzle, is formed with the pore that is communicated with air pump on this adsorption plane.
Described film is peeled off the chuck that the unit has clamping button tablet, and this chuck is positioned at the delivery platform end of feeding unit, and chuck is connected with draw-gear, drives the chuck operation by draw-gear.
Described suction nozzle is installed in pedestal below, and this pedestal and described drive unit interlock are provided with a vertical camera lens that is used for the vision contraposition at least in the pedestal top, and vertical camera lens is positioned at directly over the hollow channel of a suction nozzle wherein.
This button make-up machine also comprises a camera lens auxiliary unit, this camera lens auxiliary unit is installed on the mobile device, it comprises: the pedestal and the horizontally disposed horizontal camera lens that exposes in the Vertical Channel that offer Vertical Channel, be provided with prism in Vertical Channel, horizontal camera lens and prism are in same level height.
Described Vertical Channel upper and lower port is provided with houselights).
Described mobile device is one to move horizontally track, and pedestal is installed on this mobile device, drives it by motor and moves horizontally orbital motion along this.
After the utility model adopts technique scheme, the button tablet will carry out self-feeding by feeding unit, and by film peel off the unit with button by separating on the release diaphragm, adopt the suction nozzle of special construction not only button can be adsorbed but also can make suction nozzle can not touch keying body, by the camera lens auxiliary unit button on the suction nozzle and substrate are carried out contraposition at last, guarantee the accurate of button applying position.
Can be completely achieved automated job in the utility model course of work.In addition, in order to improve the precision of applying, the utility model has adopted special camera lens to carry out the vision contraposition, and the relative position of button, substrate is guaranteed the accurate contraposition of fitting when fitting with control.
Description of drawings:
Fig. 1 is a stereogram of the present utility model;
Fig. 2 is the stereogram at another visual angle of the utility model;
Fig. 3 is the stereogram of camera lens auxiliary unit in the utility model.
Fig. 4 is the stereogram of suction nozzle in the utility model;
Fig. 5 is the stereogram of suction nozzle portion among the utility model embodiment two;
Fig. 6 is the structural representation of button tablet.
Embodiment:
Below in conjunction with specific embodiments and the drawings the utility model is further specified.
See Fig. 1-4, the utility model comprises: workbench 10 and the feeding unit 2, the film that are installed on the workbench 10 are peeled off unit 3, button supply unit 4, camera lens auxiliary unit 6, rotating disk 7 and other working cells.
As shown in Figure 6, the utility model is exactly the button on the button tablet 9 91 need be fitted to substrate (scheming not shown) to go up assigned address.Rotating disk 7 evenly is fixed with four die holders 8 by the motor driven rotation on it, the substrate that is used to fit is fixed on die holder 8, and along with the rotation of rotating disk 7, the substrate that is fixed on the die holder 8 stops on corresponding station successively, finishes manufacturing procedure.
Be separately installed with a plurality of working cells around rotating disk 7, be used for substrate is handled accordingly, for example the vision localization unit is used for the position of determining that button is fitted on the substrate.Button supply unit 4 is positioned on rotating disk 7 last rotary work station.Film is peeled off unit 3 between feeding unit 2 and button supply unit 4.Button tablet 9 passes through feeding unit 2 to the 4 one side's feedings of button supply unit, button tablet 9 is when peeling off unit 3 through film, button 91 is by taking off on the release diaphragm 92, and button 91 is grasped by button supply unit 4, and release diaphragm 92 is then peeled off unit 3 outputs, reclaimed by film.
Feeding unit 2 has a delivery platform, and 9 stacks of button tablet are placed on the starting point of feeding unit 2.The button tablet 9 that at every turn is positioned at the superiors will be sent to delivery platform, move to terminal point along delivery platform then.Film is peeled off the final position that unit 3 is located in material conveying platform 2 delivery platforms.Described film is peeled off the chuck 31 that unit 3 has clamping button tablet 9, and this chuck 31 is positioned at the delivery platform end of feeding unit 2, and chuck 31 is connected with draw-gear 32, drives chucks 31 operations by draw-gear 32.When button tablet 9 when delivery platform runs to terminal point, button tablet 9 arrive at chuck 31 positions foremost, this moment, chuck 31 clamped its edge, the release diaphragm 92 of pulling button tablet 9 moves downwards under draw-gear 32 drives then.In this simultaneously, be positioned at button 91 on the button tablet 9, can't together move, so realize separating of release diaphragm 92 and button 91 with release diaphragm 92 by suction nozzle 41 absorption of button supply unit 4.
Button supply unit 4 has the suction nozzle 41 that is used to draw button 91 on the button tablet 9, the utility model has adopted four suction nozzles 41, and the arrangement of four suction nozzles 41 of every row on the arrangement of suction nozzle 41 and the button tablet 9 is corresponding, once adsorbable 4 buttons 91 of button supply unit 4 of the present utility model like this.
These four suction nozzles 41 are installed in the below of a pedestal 40, and pedestal 40 is installed in and can reaches on the drive unit 42 that rotates along moving on the X/Y/Z direction of principal axis.The linear running rail set that this drive unit 42 adopts cylinder to promote, it comprises X-axis moving track 421, the moving track 422 of y-axis shift and Z axle moving track 423, along with the operation of drive unit 42, it will drive pedestal 40 implementation space displacement on the X/Y/Z axle.Suction nozzle 41 comprises a cylinder, it is flexible up and down to promote suction nozzle 41 by cylinder, promptly guarantee by driving the implementation space displacement on the X/Y/Z axle of all suction nozzles after adopting this structure once cover drive unit 42, guarantee that again each suction nozzle 41 can be separately finish the operation of drawing button 91 by the cylinder of self, the user can select the suction nozzle quantity of actual each participation work according to actual conditions.
In addition, can also in pedestal 40, increase a rotation motor 424, drive the holder part rotation of pedestal 40 bottoms by rotation motor 424, and all suction nozzles 41 all are fixed on the holder part of pedestal 40 bottoms, so when holder part is rotated, suction nozzle 41 is also with the shredded paper rotation, thus the angle of adjustment suction nozzle 41, with the applying angle of the adjustment button 91 when fitting.
See Fig. 4, each suction nozzle 41 is a hollow structure, be formed with a hollow channel 411 in it, be formed with adsorption plane 412 in the bottom surface of suction nozzle 41, the shape of this adsorption plane 412 is corresponding with the shape of button 91, hollow channel 411 is located in adsorption plane 412 centers, is formed with the pore that is communicated with air pump on this adsorption plane 412.When air pump was bled, adsorption plane 412 just formed a kind of negative-pressure adsorption ability, thereby with button 91 absorption, wherein the keying body 911 on the button 91 just in time is positioned at hollow channel 411 positions, thereby guarantees that keying body 911 can not be adsorbed face 412 and touch.
When suction nozzle 41 fits to the button of drawing 91 basically, corresponding location overlap on the position that need guarantee button 91 and the substrate, camera lens auxiliary unit 6 of the utility model employing.This camera lens auxiliary unit 6 is installed on the mobile device 65, it comprises: the pedestal 60 and the horizontally disposed horizontal camera lens 62 that exposes in the Vertical Channel 61 that offer Vertical Channel 61, be provided with prism in Vertical Channel 61, horizontal camera lens 62 is in same level height with prism.Described Vertical Channel 61 upper and lower ports are provided with houselights 63,64.Described mobile device 65 is one to move horizontally track, and pedestal 60 is installed on this mobile device 65, drives by motor 66 and moves horizontally orbital motion along this.
During the utility model work: substrate is placed on the die holder 8 of rotating disk 7, and positions by 8 pairs of substrates of die holder.Rotating disk 7 is by the motor driven rotation, and along with the rotation of rotating disk 7, the substrate that is fixed on the die holder 8 stops on corresponding station successively, finishes manufacturing procedure.Around rotating disk 7, be separately installed with a plurality of working cells, be used for substrate is handled accordingly.
Meanwhile, 9 stacks of button tablet are placed on the starting point of feeding unit 2.The button tablet 9 that at every turn is positioned at the superiors will be sent to delivery platform, move to terminal point along delivery platform then.Film is peeled off the final position that unit 3 is located in material conveying platform 2 delivery platforms.
When button tablet 9 runs to film and peels off unit 3, the button 91 on the button tablet 9 is by 41 absorption of button supply unit 4 suction nozzles, peels off unit 3 by film simultaneously and realized separating of button 91 and release diaphragm 92.During 4 work of button supply unit, suction nozzle 41 will drive by drive unit 42 and run to the top that button tablet 9 correspondences are provided with button 91, and button 91 is drawn.
Suction nozzle 41 with button 91 absorption after, button 91 need be fitted on the substrate because button 91 is formed with viscosity with after release diaphragm 92 separates on the plastic cement paster 912 of button 91, it can directly fit on the substrate.After suction nozzle 41 adsorbed button 91, it will be above drive unit 42 drives be moved to the die holder 8 that runs to this.Accurately be fitted in assigned address on the substrate in order to ensure button 91, need proofread and correct by camera lens auxiliary unit 6, its mode of operation is: the pedestal 60 of camera lens auxiliary unit 6 moves between substrate and the suction nozzle 41 by mobile device 65.Open the houselights 63 of Vertical Channel 61 upper port then, be positioned at top suction nozzle 41 because houselights 63 will shine, horizontal camera lens 62 will photograph the button 91 of absorption on the suction nozzle 41 by prism, determine its orientation.Because this moment, only the houselights 63 of upper port was opened, the houselights 64 of lower port is in closed condition, and horizontal camera lens 62 can't photograph the scene of Vertical Channel 61 belows.After horizontal camera lens 62 had been taken the image of top button 91, the houselights 63 of upper port was closed, and the houselights 64 of lower port is opened, and horizontal camera lens 62 will photograph the substrate image on the die holder 8 again this moment.Horizontal camera lens 62 is transported to computer with the image of twice shooting, and by computer image is analyzed, and determines to specify in the image of twice shooting the fit area should be overlapping, if deviation appears in the position, suction nozzle 41 will be adjusted by drive unit 42.If correct position, camera lens auxiliary unit 6 revert to original position, suction nozzle 41 descends under drive unit 42 drives, the button 91 of absorption is fitted on the substrate on the die holder 8, suction nozzle 41 adsorption planes 412 pores will be blown by air pump during applying, adsorption plane 412 forms absorption affinity and disappears, and button 91 is bonded on the substrate, finishes the applying of button 91 since then.Rotating disk 7 continues to rotate to an angle, and drives to be removed so circulation after the substrate of finishing applying runs to next station.
Button supply unit 4 during button 91, can adopt single suction nozzle 41 to adsorb successively in absorption, also can adsorb four buttons 91 by four suction nozzles are disposable, successively the button on each suction nozzle 41 is fitted on the different substrates again.
Camera lens horizontal positioned in the camera lens auxiliary unit 6 in the utility model, but the image of its shooting is on the vertical direction again, and comprise two places up and down.If in a conventional manner, two camera lenses of needs employing in the vertical direction are respectively taken, and will cause the complex structure of entire equipment like this.Camera lens auxiliary unit 6 of the present utility model only adopts a horizontal camera lens 62, has adopted prism as speculum.Utilize the total reflection effect of prism, just can utilize a horizontal camera lens 62 to take up and down image on the both direction respectively.
See Fig. 5, this is embodiment two of the present utility model, with respect to the foregoing description, present embodiment two is provided with the vertical camera lens 5 of at least one vision contraposition in button supply unit 4, this vertical camera lens 5 is installed in the top of pedestal 40, and it is positioned at directly over the hollow channel 411 of a suction nozzle 41 wherein.Vertically camera lens 5 can be taken the image of below by hollow channel 411, when feeding unit 2 is transported to the final position of delivery platform with button tablet 9, vertically camera lens 5 just can photograph the position of one of them button 91 on the button tablet 9 by hollow channel 411, because the key arrangement on the button tablet 9 is identical, after the position of one of them button 91 is determined, the position of other three buttons 91 also is determined in the same row, so just make suction nozzle 41 move to suitable position, and button 91 is drawn by drive unit 42.
Certainly, the above only is the utility model example, be not to limit the utility model practical range, all equivalences of doing according to the described structure of the utility model claim, feature and principle change or modify, and all should be included in the utility model claim.

Claims (7)

1.一种改进型按键贴合机,具有一机台(10),所述机台(10)上设置有送料单元(2)、膜剥离单元(3)和按键输送单元(4),其特征在于:1. An improved button laminating machine has a machine (10), and the said machine (10) is provided with a feeding unit (2), a film peeling unit (3) and a button conveying unit (4), which Features: 所述的膜剥离单元(3)位于送料单元(2)的输送平台末端;The film peeling unit (3) is located at the end of the delivery platform of the feeding unit (2); 所述的按键输送单元(4)包括多组用于吸取按键料片(9)上按键(91)的吸头(41),该吸头(41)安装在可沿X/Y/Z轴方向上移动及转动的驱动装置(42)上。The key conveying unit (4) includes multiple groups of suction heads (41) for sucking the keys (91) on the key sheet (9), and the suction heads (41) are installed in the direction along the X/Y/Z axis. On the drive unit (42) that moves and rotates. 2.根据权利要求1所述的一种改进型按键贴合机,其特征在于:所述的吸头(41)为中空结构,其内形成有一中空通道(411),在吸头(41)的底面形成有吸附面(412),该吸附面(412)上形成有与气泵连通的气孔。2. An improved button laminating machine according to claim 1, characterized in that: the suction head (41) is a hollow structure, and a hollow channel (411) is formed in it, and the suction head (41) An adsorption surface (412) is formed on the bottom surface of the suction surface (412), and an air hole communicating with the air pump is formed on the adsorption surface (412). 3.根据权利要求2所述的一种改进型按键贴合机,其特征在于:所述的膜剥离单元(3)具有夹持按键料片(9)的夹头(31),该夹头(31)位于送料单元(2)的输送平台末端,并且夹头(31)与牵引装置(32)连接,通过牵引装置(32)带动夹头(31)运行。3. A kind of improved key laminating machine according to claim 2, it is characterized in that: described film stripping unit (3) has the chuck (31) of clamping key sheet (9), and this chuck (31) is located at the end of the conveying platform of the feeding unit (2), and the chuck (31) is connected to the traction device (32), and the chuck (31) is driven to run by the traction device (32). 4.根据权利要求2所述的一种改进型按键贴合机,其特征在于:所述的吸头(41)安装在一基座(40)下方,该基座(40)与所述的驱动装置(42)连动,于基座(40)上方至少设置有一个用于视觉对位的竖直镜头(5),并且竖直镜头(5)位于其中一吸头(41)的中空通道(411)正上方。4. An improved button bonding machine according to claim 2, characterized in that: said suction head (41) is installed under a base (40), and said base (40) is connected to said The driving device (42) is linked, and at least one vertical lens (5) for visual alignment is arranged above the base (40), and the vertical lens (5) is located in the hollow channel of one of the suction heads (41) (411) is directly above. 5.根据权利要求1-4中任意一项所述的一种改进型按键贴合机,其特征在于:该按键贴合机还包括一镜头辅助单元(6),该镜头辅助单元(6)安装在一移动装置(65)上,其包括:开设有竖直通道(61)的座体(60)和一水平设置的照射至竖直通道(61)内的水平镜头(62),在竖直通道(61)内设置有三棱镜,水平镜头(62)与三棱镜处于同一水平高度。5. A kind of improved button bonding machine according to any one of claims 1-4, characterized in that: the button bonding machine also includes a lens auxiliary unit (6), and the lens auxiliary unit (6) Installed on a moving device (65), it includes: a seat body (60) provided with a vertical passage (61) and a horizontal lens (62) arranged horizontally to irradiate into the vertical passage (61). A triangular prism is arranged in the straight channel (61), and the horizontal lens (62) is at the same level as the triangular prism. 6.根据权利要求4所述的一种改进型按键贴合机,其特征在于:所述的竖直通道(61)上下端口设置有照明灯光(63、64)。6. An improved button bonding machine according to claim 4, characterized in that: the upper and lower ports of the vertical channel (61) are provided with lighting lights (63, 64). 7.根据权利要求4所述的一种改进型按键贴合机,其特征在于:所述的移动装置(65)为一水平移动轨道,座体(60)安装在该移动装置(65)上,通过马达(66)带动其沿该水平移动轨道运行。7. An improved button laminating machine according to claim 4, characterized in that: the moving device (65) is a horizontal moving track, and the base (60) is installed on the moving device (65) , driven by the motor (66) to run along the horizontal moving track.
CN2010206958717U 2010-12-31 2010-12-31 An improved button bonding machine Expired - Fee Related CN201975291U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106211736A (en) * 2016-09-12 2016-12-07 东莞市荣旭自动化科技有限公司 Fingerprint button module bender
CN109719672A (en) * 2017-10-27 2019-05-07 富鼎电子科技(嘉善)有限公司 Foot pad installs equipment
CN111682439A (en) * 2020-06-16 2020-09-18 三门核电有限公司 Intelligent operating device for 10kV medium-voltage circuit breaker
CN112092400A (en) * 2020-11-17 2020-12-18 江苏创源电子有限公司 Vibrator rubberizing equipment
CN114803028A (en) * 2022-03-21 2022-07-29 昆山升菖电子有限公司 Key stripping and feeding mechanism and working method thereof
CN116061265A (en) * 2022-12-27 2023-05-05 丝艾工业科技(中山)有限公司 A kind of production process of easy pull glue product

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106211736A (en) * 2016-09-12 2016-12-07 东莞市荣旭自动化科技有限公司 Fingerprint button module bender
CN106211736B (en) * 2016-09-12 2021-12-17 广东荣旭智能技术有限公司 Fingerprint button module bender
CN109719672A (en) * 2017-10-27 2019-05-07 富鼎电子科技(嘉善)有限公司 Foot pad installs equipment
CN111682439A (en) * 2020-06-16 2020-09-18 三门核电有限公司 Intelligent operating device for 10kV medium-voltage circuit breaker
CN112092400A (en) * 2020-11-17 2020-12-18 江苏创源电子有限公司 Vibrator rubberizing equipment
CN112092400B (en) * 2020-11-17 2021-02-12 江苏创源电子有限公司 Vibrator rubberizing equipment
CN114803028A (en) * 2022-03-21 2022-07-29 昆山升菖电子有限公司 Key stripping and feeding mechanism and working method thereof
CN116061265A (en) * 2022-12-27 2023-05-05 丝艾工业科技(中山)有限公司 A kind of production process of easy pull glue product

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Granted publication date: 20110914

Termination date: 20171231