CN201975290U - Novel light contact switch assembling machine - Google Patents

Novel light contact switch assembling machine Download PDF

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Publication number
CN201975290U
CN201975290U CN2010206665631U CN201020666563U CN201975290U CN 201975290 U CN201975290 U CN 201975290U CN 2010206665631 U CN2010206665631 U CN 2010206665631U CN 201020666563 U CN201020666563 U CN 201020666563U CN 201975290 U CN201975290 U CN 201975290U
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CN
China
Prior art keywords
assembly
mechanical arm
lever
traffic cycle
cam
Prior art date
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CN2010206665631U
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Chinese (zh)
Inventor
周俊雄
周俊豪
周俊杰
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周俊雄
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Application filed by 周俊雄 filed Critical 周俊雄
Priority to CN2010206665631U priority Critical patent/CN201975290U/en
Application granted granted Critical
Publication of CN201975290U publication Critical patent/CN201975290U/en

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Abstract

The utility model discloses a novel light contact switch assembling machine, which comprises a machine body, a manipulator assembly, a feeding assembly, a large rotating disc assembly and a small rotating disc assembly, wherein the manipulator assembly and the feeding assembly are arranged on the machine body; the large rotating disc assembly and the small rotating disc assembly are sequentially arranged on the machine body; a compressing assembly is arranged on the large rotating disc assembly; the manipulator assembly is used for sequentially placing a body and leaf spring on the feeding assembly at the corresponding positions of the large rotating disc assembly as well as sequentially placing a button and an iron sheet on the feeding assembly at the corresponding positions of the small rotating disc assembly and sequentially assembling the button and the iron sheet on a small rotating disc to the leaf spring of a large rotating disc; and the compressing assembly is used for sequentially compressing the body, the leaf spring, the button and the iron sheet which are arranged on the large rotating disc assembly. The various assemblies are connected with a main control circuit and are controlled by the main control circuit. The novel light contact switch assembling machine disclosed by the utility model has small occupied space and high operation efficiency; and the automatic assembly of the light contact switch can be realized and the quick assembly can be realized.

Description

New-type touch-switch kludge

Technical field

The utility model relates to a kind of new-type automatic assembling machine of light touch switch that is used for the touch-switch assembly of being made up of body, shell fragment and button and iron plate is carried out self-feeding, assembling and detection.

Background technology

Touch-switch is little, in light weight owing to its volume, thereby is widely used aspect household electrical appliance, as TV button, video disc player button, computer mouse, mobile phone key or the like.But the assembling of touch-switch is finished by craft in the prior art, and common manpower assembling generally is divided into two stations, and first station is assembling body and shell fragment, and shell fragment is sucked up in the body of packing into air-breathing pen; Another station is assembling button and iron plate; The parts that a station and two stations are assembled are delivered to the machine of being pressed into and are assembled at last then.Above-mentioned manual type assembling touch-switch assembly labour intensity is big, and production efficiency is low, is easy to generate defective item, influences quality, thereby the mode of artificial assembling far can not satisfy the needs of production development.

In order to address this problem, some automatic touch-switch kludges have also appearred in the market, a kind of automatic assembling machine of light touch switch is disclosed as Chinese patent 200910214578.6, but, adopted the straight line transfer mechanism between each assembling station in the described money kludge, thereby whole kludge take up room bigger, and be not easy to move in circles assembling and assembling, efficient is also lower.In addition, the manipulator that is used to realize automation process also taked common vertically, the separately-driven mode of horizontal direction, after being manipulator gripping workpiece, first vertical direction rises, above target ground is arrived in horizontal displacement, descend again, workpiece is placed described target ground, and in such process, the manipulator running route is longer, consuming time also long, efficient is very low.

Summary of the invention

The purpose of this utility model is at the deficiencies in the prior art, provide a kind of realize touch-switch automatically assembling, the new-type touch-switch kludge little, that operational efficiency is high takes up room.

Above-mentioned purpose of the present utility model is achieved by following scheme:

A kind of new-type touch-switch kludge comprises body and is located at mechanical arm assembly, feeding material component on the body, also comprises the big rolling disc assembly and the little rolling disc assembly that are successively set on the described body, also is provided with on the big rolling disc assembly to hold down assembly; Mechanical arm assembly is used for the body on the feeding material component, shell fragment are positioned over relevant position on the big rolling disc assembly successively, and the button on the feeding material component, iron plate be positioned over relevant position on the little rolling disc assembly successively, and the button on the little rolling disc, iron plate are assembled on the shell fragment on the traffic cycle successively, holding down assembly to place body, shell fragment, button, iron plate on the big rolling disc assembly to compress successively, and above-mentioned each assembly is connected with governor circuit and by its control.

In this programme, body and shell fragment are realized assembling process on the traffic cycle assembly, button and iron plate are realized assembling on the mini-roundabout assembly, mechanical arm assembly is assembled to the button on the mini-roundabout assembly and iron plate in the body and shell fragment on the traffic cycle assembly more then, through compressing.A plurality of operations all are around in the circumferencial direction setting of traffic cycle and mini-roundabout, change traditional straight line transfer mechanism on the circumferencial direction reciprocal operation, thereby saved the space greatly, simultaneously the cooperation by mechanical arm assembly, realize assembling fully automatically, improved efficient greatly.

Improvement as technical solutions of the utility model: described mechanical arm assembly comprise the manipulator case and be fixed on horizontal drive assembly in the manipulator case, move horizontally assembly, horizontal guide assembly, vertically driven unit, vertically moving assembly, vertical arrangement for guiding, mechanical arm is located on the vertical moving assembly, and manipulator is located at mechanical arm free end end; The horizontal guide assembly is located at manipulator case inner top, moving horizontally assembly is located on the horizontal guide assembly, and an end links to each other with the horizontal drive assembly, vertically arrangement for guiding is located at and is moved horizontally on the assembly, vertically moving assembly is located on the vertical arrangement for guiding, and an end links to each other with vertical driven unit, and the outside provides power linkage driving horizontal drive assembly and vertical driven unit.

In this programme, because vertically arrangement for guiding is arranged at and moves horizontally on the assembly, thereby, in the time of the motion of manipulator in the vertical direction, all right along continuous straight runs displacement has promptly realized the interlock on level and the vertical direction, make mechanical arm between the relevant position, directly to arrive by the motion process with complex curve, avoided in the conventional robot structure once can only unidirectional motion, thereby motion process is longer, the problem under the efficient.

The horizontal drive assembly comprises: second cam, second lever, the second lever integral body are " V " font, and a most advanced and sophisticated place, middle part and an end are respectively equipped with the second lever roller, second lever is conflicted and held, also be provided with the second lever back-moving spring on second lever, the second lever roller and second cam cooperate; The horizontal guide assembly comprises: the horizontal linear slide rail of being located at manipulator case inner top; Moving horizontally assembly comprises: be located at the cross sliding clock on the horizontal linear slide rail and be located between the two cross sliding clock back-moving spring, be arranged at the horizontal slide rail fixed head of cross sliding clock below, the level that is arranged at horizontal slide rail fixed head below is stirred baffle plate;

Vertically driven unit comprises: first cam, first lever, first lever are strip, and an end and first cam cooperate, and the other end is provided with the first lever roller; Vertically arrangement for guiding comprises: be fixed in upright slide rail fixed head on the horizontal slide rail fixed head, be fixed in the vertical line slide rail on the upright slide rail fixed head; Vertically moving assembly comprises: be located at upright slide block on the vertical line slide rail, be located at mechanical arm on the upright slide block, be located at the lower supporting plate of upright slide block lower end, also be provided with the hole of passing for vertical line slide rail and upright slide rail fixed head on the described lower supporting plate;

Wherein, first cam and second cam all are located on the camshaft, and the camshaft outermost end is connected with a belt pulley, import power by synchronous band into by the outside, and first cam is near the belt pulley setting; One end of the middle part of first lever and second lever is articulated on the lever jointed shaft simultaneously; Second lever is conflicted and is held the level of pressing on to stir on the baffle plate, and the first lever roller and lower supporting plate match; The corresponding place of upper and lower supporting bracket, bottom surface in the manipulator case also is provided with the lower limit block.

In this programme, adopt the coaxial cam mechanism of two covers as driven unit, and the mode that adopts slide rail and slide block to cooperatively interact is converted into an input power to the linkage driving on vertical and the horizontal direction with realization.Make the efficient of mechanical arm assembly greatly improve.

As further improvement of the utility model, this mechanical arm assembly comprises: along the upper body mechanical arm assembly that is provided with on the big rolling disc assembly circumferencial direction, last shell fragment mechanical arm assembly, assembly mechanical hand assembly, along the last push-button mechanical hand assembly that is provided with on the little rolling disc assembly circumferencial direction, last iron plate mechanical arm assembly.Four parts of body, shell fragment, button, iron plate at touch-switch are provided with four corresponding manipulators, also be provided with the assembly mechanical hand assembly simultaneously, body, shell fragment and the button, the iron plate that assemble are in twos fitted together once more, finish preliminary assembling.

Further, big rolling disc assembly comprises: active motor, traffic cycle cam dispenser, traffic cycle, positioning disk and traffic cycle frame, the output shaft of active motor links to each other with the power shaft of traffic cycle cam dispenser, the output shaft of traffic cycle cam dispenser and the central shaft of traffic cycle are connected, along the circumferential direction go up on the traffic cycle and also evenly be provided with 12 traffic cycle anchor clamps, traffic cycle is fixed on the body by traffic cycle cam dispenser, and positioning disk is fixed in traffic cycle frame upper end.The workbench that the traffic cycle assembly is mainly used in as different inter processes uses, and by the rotation of traffic cycle, pending part or assembly is brought to the corresponding station that is provided with around the traffic cycle circumferencial direction.

Further, little rolling disc assembly comprises: mini-roundabout cam dispenser, mini-roundabout, cam dispenser frame, mini-roundabout cam dispenser input is provided with a belt pulley, provide rotatory force by the outside, its output links to each other with the mini-roundabout rotation axis, along the circumferential direction go up on the mini-roundabout and also evenly be provided with 8 mini-roundabout anchor clamps, mini-roundabout is fixed on the body by mini-roundabout cam dispenser.Effect of little rolling disc assembly and big rolling disc component class seemingly are used for the assembling of button and iron plate.

As further improvement of the utility model: this feeding material component comprises vibrating disc and the part of vibrating disc is delivered to the straight line feeder of relevant position.

Further, this feeding material component comprises: send body vibrating disc assembly, send shell fragment vibrating disc assembly along what be provided with on the big rolling disc assembly circumferencial direction, send button vibrating disc assembly, send iron plate vibrating disc assembly along what be provided with on the little rolling disc assembly circumferencial direction.Four vibrating disc assemblies that are provided with diverse location according to the situation of body, shell fragment, button, iron plate are used for material loading.

Described holding down assembly comprises: be fixed frame, be installed on and be fixed compressing lift cylinder and compressing line slideway on the frame, the tailpiece of the piston rod that compresses lift cylinder is connected with the movable component that is used to hold traffic cycle.

Further improve as of the present utility model, described kludge also comprises: be used to detect the whether qualified CLICR detection components of touch-switch, be used to detect touch-switch whether conducting the conduction detection assembly, be used for taking out respectively the non-defective unit mechanical arm assembly and the defective products mechanical arm assembly of non-defective unit and defective products, what be used to remove foreign matter in the body removes the foreign matter assembly, CLICR detection components, conduction detection assembly, non-defective unit mechanical arm assembly, defective products mechanical arm assembly and remove foreign matter assembly vicinity and be pressed into assembly and along the circumferential direction be set in turn on the traffic cycle assembly.

Compared with prior art, the utlity model has following beneficial effect:

(1) owing to adopted the structure of traffic cycle assembly and mini-roundabout assembly, each station is provided with around these two rotating disk circumferencial directions, cooperation by a plurality of mechanical arm assemblies simultaneously, realized assembling fully automatically, moving in circles of the whole assembling process of being more convenient for, not only save the space, also improved efficient greatly.

(2) because mechanical arm assembly adopts coaxial cam structure to realize linkage driving on vertical, the horizontal direction making the mechanical arm assembly manipulator walk the arc curve path, thereby can the Fast Installation part, raise the efficiency.

Description of drawings

Fig. 1 is the perspective view of the new-type touch-switch kludge of the utility model;

Fig. 2 is the local structure for amplifying schematic diagram of A parts shown in Figure 1;

Fig. 3 send the structural representation of body vibrating disc assembly for the utility model;

Fig. 4 is the structural representation of the utility model upper body mechanical arm assembly;

Fig. 5 is the schematic diagram of the internal structure of upper body mechanical arm assembly;

Fig. 6 is the structural representation of big rolling disc assembly of the present utility model;

Fig. 7 is the foreign matter modular construction schematic diagram that removes of the present utility model;

Fig. 8 is the shell fragment vibrating disc modular construction schematic diagram that send of the present utility model;

Fig. 9 is the button vibrating disc modular construction schematic diagram that send of the present utility model;

Figure 10 is a little rolling disc modular construction schematic diagram of the present utility model;

Figure 11 is an assembly mechanical hand modular construction schematic diagram of the present utility model;

Figure 12 is the structural representation that holds down assembly of the present utility model;

Figure 13 is a CLICR detection components structural representation of the present utility model;

Figure 14 is a conduction detection modular construction schematic diagram of the present utility model;

Figure 15 is the iron plate vibrating disc modular construction schematic diagram that send of the present utility model.

Embodiment

Below in conjunction with specific embodiment the utility model is done description further, but specific embodiment is not done any qualification to the utility model.

As shown in Figure 1, 2, the new-type touch-switch kludge in the utility model comprises: body 700 and be located at big rolling disc assembly 3 and little rolling disc assembly 9 on the body 700.Along being disposed with on the counterclockwise circumferencial direction of big rolling disc assembly 3: send body vibrating disc assembly 1, upper body mechanical arm assembly 2, remove foreign matter assembly 4, go up shell fragment mechanical arm assembly 6, send shell fragment vibrating disc assembly 5, assembly mechanical hand assembly 13, hold down assembly 14, CLICR detection components 15, conduction detection assembly 16, non-defective unit mechanical arm assembly 17 and defective products mechanical arm assembly 18.Wherein, assembly mechanical hand assembly 13, hold down assembly 14, CLICR detection components 15, conduction detection assembly 16 all be located on the positioning disk 35 of traffic cycle assembly 3, remaining component all be provided with body 700 on.

Counterclockwise circumferencial direction along little rolling disc assembly 9 is disposed with on body 700: send button vibrating disc assembly 7, go up push-button mechanical hand assembly 8, go up iron plate mechanical arm assembly 19, send iron plate vibrating disc assembly 18.Wherein, last push-button mechanical hand assembly 8 and last iron plate mechanical arm assembly 19 are oppositely arranged, and send button vibrating disc assembly 7 and send iron plate vibrating disc assembly 18 all to be located at position away from big rolling disc assembly 3.Assembly mechanical hand assembly 13 is assembled into the button on the little rolling disc assembly 9 and iron plate on the body and shell fragment on the big rolling disc assembly 3.Above-mentioned each assembly is connected with governor circuit and by its control.

Be the detailed introduction of each assembly below:

A, send body vibrating disc assembly 1: be used for bulk transport to the relevant position, for mechanical arm assembly 2 grippings.As shown in Figure 3, this assembly comprises body vibrating disc 11 and straight line feeder 12.Straight line feeder 12 is used for the body on the body vibrating disc 11 is delivered to the relevant position, is operated on it by manipulator.

B, upper body mechanical arm assembly 2: be used for the body on the gripping straight line feeder 12, and be positioned over the relevant position of big rolling disc assembly.Shown in Fig. 4,5, this assembly comprises:

Manipulator case 21 and be fixed on horizontal drive assembly 100 in the manipulator case 21, move horizontally assembly 200, water 30 flat arrangement for guiding 0, vertically driven unit 400, vertically moving assembly 500, vertical arrangement for guiding 600, mechanical arm 214 is located on the vertical moving assembly 500, and manipulator 215 is located at mechanical arm 214 free end ends.Horizontal guide assembly 300 is located at manipulator case 21 inner tops, moving horizontally assembly 200 is located on the horizontal guide assembly 300, and an end links to each other with horizontal drive assembly 100, vertically arrangement for guiding 600 is located at and is moved horizontally on the assembly 200, vertically moving assembly 500 is located on the vertical arrangement for guiding 600, and an end links to each other with vertical driven unit 400, and the outside provides power linkage driving horizontal drive assembly 100 and vertical driven unit 400.

Horizontal drive assembly 100 comprises: second cam 24, second lever 26, second lever, 26 integral body are " V " font, and a most advanced and sophisticated place, middle part and an end are respectively equipped with the second lever roller 261, second lever is conflicted and held 262, on second lever 26, also be provided with the second lever back-moving spring, the second lever roller 261 and second cam 24 cooperate, and second lever conflict end, 262 levels of pressing on are stirred baffle plate 219;

Horizontal guide assembly 300 comprises: the horizontal linear slide rail 28 of being located at manipulator case 21 inner tops.

Moving horizontally assembly 200 comprises: be located at cross sliding clock 29 on the horizontal linear slide rail 28 and that slide along its horizontal direction, between also is provided with the cross sliding clock back-moving spring, after guaranteeing that cross sliding clock 29 is taken out of again, can get back to original initial position.Horizontal slide rail fixed head 210 is fixed in cross sliding clock 29 belows, and level is stirred baffle plate 219 and is fixed on horizontal slide rail fixed head 210 belows again.

Vertically driven unit 400 comprises: first cam 23, first lever, 25, the first levers 25 are strip, and an end and first cam 23 cooperate, and the other end is provided with the first lever roller 251 and lower supporting plate 216 matches.

Vertically arrangement for guiding 600 comprises: be fixed in upright slide rail fixed head 213 on the horizontal slide rail fixed head 210, be fixed in the vertical line slide rail 211 on the upright slide rail fixed head 213.

Vertically moving assembly 500 comprises: be located at upright slide block 212 on the vertical line slide rail 211, be located at the mechanical arm 214 on the upright slide block 212, upright slide block 212 can drive mechanical arm 214 and manipulator 215 and moves up and down along vertical line slide rail 211 in the vertical directions thus, lower end at upright slide block 212 also is provided with lower supporting plate 216, also be provided with the hole that supplies vertical line slide rail 211 and upright slide rail fixed head 213 to pass on the described lower supporting plate 216, promptly vertically line slide rail 211 and upright slide rail fixed head 213 are not interfered the motion of lower supporting plate 216 at vertical direction.

Wherein, first cam 23 and second cam 24 all are located on the camshaft 22, and camshaft 22 outermost end are connected with a belt pulley 218, import power by synchronous band into by the outside, and first cam 23 is provided with near belt pulleys 218; One end of the middle part of first lever 25 and second lever 26 is articulated on the lever jointed shaft 27 simultaneously, and can rotate around it.Second lever conflict end, 262 levels of pressing on are stirred on the baffle plate 219, and the first lever roller 251 and lower supporting plate 216 match; The upper and lower supporting bracket in 21 bottom surface 216 corresponding places also are provided with lower limit block 217 in the manipulator case.

The course of work of this mechanical arm assembly 2 is as follows:

Vertically the vertical moving assembly 500 drive manipulators 215 of driven unit 400 drivings move along vertical arrangement for guiding 600 in the vertical directions, specifically: first cam 23, the first lever 25 control mechanical arm 214 that cooperatively interacts drives manipulators 215 and moves at vertical direction: when first cam 23 rotates under the drive of camshaft 22, when big termination of its size contacts first lever, 1 left end, the first lever left end is depressed, the first lever roller, 251 jack-up lower supporting plates 216 on its other end then, thereby driving the upright slide block 212 and the mechanical arm 214 that are connected on the lower supporting plate 216 moves upward, when the less termination of the size of first cam 23 contacts first lever, 1 left end, opposite with above-mentioned situation, the first lever left end lifts, the first lever roller 251 of the other end moves down, then lower supporting plate 216, and the upright slide block 212 and the mechanical arm 214 that connect thereon move downward, and carry out lower limit by lower limit block 217.Along with the continuous rotation of camshaft, then mechanical arm 214 and coupled manipulator 215 just can be implemented in the displacement on the vertical direction.

100 drivings of horizontal drive assembly move horizontally assembly 200 drive manipulators 215 and move in the horizontal direction along horizontal guide assembly 300, specifically: second cam, second lever control mechanical arm 214 that cooperatively interacts drives manipulators 215 and moves in the horizontal direction: when second cam 24 rotates under the drive of camshaft 22, when big termination of its size contacts the second lever roller 261, make its jack-up, and make second lever 26 turn clockwise around lever jointed shaft 27, so second lever conflict end 262 moves right and the level of compressing is stirred baffle plate 219, and level is stirred baffle plate 219 and horizontal slide rail fixed head 210, cross sliding clock 29 links to each other, then this compresses effect, be converted into cross sliding clock 29 and driving upright slide rail fixed head 213 along in the horizontal direction displacement on the horizontal linear slide rail 28, promptly whole vertical line slide rail 211, upright slide block 212, mechanical arm 214 and coupled manipulator 215 can move in the horizontal direction laterally.And when the less termination of second cam, 24 its sizes contacted the second lever roller 261, the second lever back-moving spring that is arranged on second lever 26 retracted second lever 26, contacted the working face of second cam 24 all the time to guarantee the second lever roller 261.Simultaneously on cross sliding clock 29, also be provided with the cross sliding clock back-moving spring, thereby whole mechanical arm 214 and coupled manipulator 215 can be got back to original position in the horizontal direction.Along with the continuous rotation of camshaft 22, then just can realize mechanical arm 214 and coupled manipulator 215 shift reciprocately in the horizontal direction.

In addition, because whole vertical line slide rail 211, upright slide block 212, mechanical arm 214 and coupled manipulator 215 all are fixed on the horizontal slide rail fixed head 210 by upright slide rail fixed head 213, and be fixed on the cross sliding clock 29, thereby when camshaft 22 drives first cams 23 and second cam 23 and second cam 24 and rotates simultaneously, can realize interlock in the horizontal and vertical directions, thereby reach the purpose that makes body manipulator 215 finish the complex curve motion.

C, big rolling disc assembly 3:, will treat that assembly element brings to different station by rotating.As shown in Figure 6, this assembly comprises active motor 31, traffic cycle cam dispenser 32, encoder 33, traffic cycle 34, positioning disk 35 and traffic cycle frame 36.Wherein the power shaft of the output shaft of active motor 31 and traffic cycle cam dispenser 32 links to each other and provides power for it, and the center of the output shaft of traffic cycle cam dispenser 32 and traffic cycle 34 is connected, and the stepping that will be converted into traffic cycle 34 by the power of active motor 31 input circular motion intermittently, carry out the associative operation operation thereby make traffic cycle 34 stop at corresponding station.Along the circumferential direction go up on the traffic cycle 34 and also evenly be provided with 12 traffic cycle anchor clamps 37 that are used for clamping body, when traffic cycle 34 revolutions are crossed 30 °, do in short-term stopping, simultaneously, the body in the described traffic cycle anchor clamps 37 enters corresponding station and carries out the associative operation operation.Traffic cycle frame 36 is fixed on the body, and positioning disk 35 is fixed in traffic cycle frame 36 upper ends, is used to play the assist location effect of each different assemblies, and is last, and encoder 33 links to each other with main control circuit, is used for assist location traffic cycle 34.

D, remove foreign matter assembly 4: be used to remove intrinsic foreign matter.As shown in Figure 7, this assembly comprises: be installed on removing foreign matter frame 41, be installed in except that removing foreign matter line slideway 42 and removing foreign matter lift cylinder 43 on the foreign matter frame 41 on the positioning disk 35, the piston rod that removes foreign matter lift cylinder 43 links to each other with the movable block 44 that vacuum generator has been installed, thus, when pressing down except that foreign matter lift cylinder 43 piston rods, movable block 44 moves down along removing foreign matter line slideway 42, and after pushing down body to be cleaned, the vacuum generator on it siphons away the foreign matter in the body.

E, send shell fragment vibrating disc assembly 5: be used for shell fragment is delivered to the relevant position, keep supplying 6 grippings of shell fragment mechanical arm assembly.As shown in Figure 8, this assembly and send body vibrating disc assembly 1 similar repeats no more here.

F, go up shell fragment mechanical arm assembly 6: be used for the shell fragment on the gripping straight line feeder, and be positioned in the body on the big rolling disc assembly 3.This modular construction and mechanical arm assembly 2 are similar, repeat no more here.

G, send button vibrating disc assembly 7: be used for button is delivered to the relevant position, keep supplying 8 grippings of push-button mechanical hand assembly.As shown in Figure 9, this assembly and send body vibrating disc assembly 1 similar repeats no more here.

H, last push-button mechanical hand assembly 8: be used for the button on the gripping straight line feeder, and be positioned over the relevant position on the little rolling disc assembly 9.This modular construction and mechanical arm assembly 2 are similar, and difference only is the direction difference of mechanical arm, no longer describe in detail here.

I, little rolling disc assembly 9:, will treat that assembly element brings to different station by rotating.As shown in figure 10, this assembly and big rolling disc assembly 3 similar, this assembly comprises mini-roundabout cam dispenser 91, mini-roundabout 92, cam dispenser frame 93.In this assembly, the input of mini-roundabout cam dispenser 91 is provided with a belt pulley, relies on the outside that rotatory force is provided.And the stepping that the power of external world input is converted into mini-roundabout 92 circular motion intermittently, carry out the associative operation operation thereby make mini-roundabout 92 stop at corresponding station.Along the circumferential direction go up on the mini-roundabout 92 and also evenly be provided with 8 mini-roundabout anchor clamps 94 that are used for clamping button, when mini-roundabout 92 revolutions are crossed 45 °, do in short-term stopping, simultaneously, the button in the described mini-roundabout anchor clamps 94 enters corresponding station and carries out the associative operation operation.Cam dispenser frame 93 is fixed on the body.

J, assembly mechanical hand assembly 13: be used for the button on the little rolling disc assembly 9 and iron plate are mounted to body and shell fragment on the big rolling disc assembly 3.This modular construction and mechanical arm assembly 2 are similar as shown in figure 11, and difference only is the direction difference of mechanical arm, no longer describe in detail here.

K, hold down assembly 14: be used for product is compressed.This assembly comprises as shown in figure 12: be installed on and be fixed compressing lift cylinder 142 and compressing line slideway 143 on the frame 141, the tailpiece of the piston rod that compresses lift cylinder 142 is connected with second movable component 145.When the piston that compresses lift cylinder 142 pressed down, the product riveted joint is tight, and first movable component 144 was used to hold traffic cycle 34, and surging is too big at present because of riveting, and prevented traffic cycle 34 distortion, and movable component comprises first movable component 144 and second movable component 145.

Whether L, CLICR detection components 15: it is qualified to be used to detect the touch-switch kludge.As shown in figure 13: this assembly comprises detection stepper motor 151, ball screw 152, pressure sensor, detects groove inductor 153, detects installing rack 154.Wherein detect stepper motor 151 and be used to drive ball-screw 152, the two is installed in and detects on the installing rack 154, detect feed screw nut 155 lower ends a pressure sensor is installed, detect stepper motor 151 and drive ball-screw 152, drive the pressure sensor that detects feed screw nut 155 and lower end and press down contact product, when pressure sensor is sensed certain value, detect stepper motor 151 drive driving ball-screws 152 pressure sensor is risen, detect groove inductor 153 and be used to detect the stroke that stepper motor 151 drive ball-screws 152 press down and rise.

M, conduction detection assembly 16: this assembly is used for the energising of testing product.As shown in figure 14, this assembly comprises: conduction detection installing rack 161 and conduction detection lift cylinder 162 that is mounted thereon and conduction detection line slideway 163.Also be provided with two probes and depression bar in the lower end of the guide rail slide block 164 that links to each other with the cylinder piston cylinder, when conduction detection lift cylinder 162 driving guide rail slide blocks 164 when conduction detection line slideway 163 presses down, after two probes 165 are pushed down product P IN pin respectively, depression bar presses down 166 buttons, thereby realizes conduction detection.

N, non-defective unit mechanical arm assembly 17, defective products mechanical arm assembly 18: be respectively applied for non-defective unit after detecting and defective products are taken out, be positioned over appointed positions.This modular construction and mechanical arm assembly 2 are similar, repeat no more here.

O, send iron plate vibrating disc assembly 18: be used for iron plate is delivered to the relevant position, keep supplying 19 grippings of iron plate tool hand assembly.As shown in figure 15, this assembly and send body vibrating disc assembly 1 similar repeats no more here.

P, go up iron plate manipulator 19: be used for the iron plate on the gripping straight line feeder, and be positioned on the button on the little rolling disc assembly 9.This modular construction and mechanical arm assembly 2 are similar, and difference only is the direction difference of mechanical arm, no longer describe in detail here.

The course of work of whole new-type touch-switch kludge is as follows:

This equipment adopts full machine driving, rotating disc type running, at first by send body vibrating disc assembly 1 with bulk transport to straight line feeder 12 relevant positions, by 2 grippings of upper body mechanical arm assembly, deliver to the traffic cycle anchor clamps 37 on the big rolling disc assembly 3.After traffic cycle 34 rotates 30 °, drive body and enter, remove intrinsic foreign matter by removing foreign matter assembly 4 except that the foreign matter station.And then, send shell fragment vibrating disc assembly 5 that shell fragment is delivered to the relevant position of straight line feeder,, be positioned in the body in the traffic cycle anchor clamps 37 by last shell fragment mechanical arm assembly 6 grippings.

At this moment, send button vibrating disc assembly 7 that button is delivered to the relevant position of straight line feeder, by 8 grippings of last push-button mechanical hand assembly and place in the mini-roundabout anchor clamps 94 of little rolling disc assembly 9.After little rolling disc assembly 9 drive buttons rotate 180 °, enter the iron plate station.Send iron plate vibrating disc assembly 18 that iron plate is delivered to the relevant position of straight line feeder,, and be placed on the button on the mini-roundabout assembly 9 by 19 grippings of last iron plate tool hand assembly.The mini-roundabout assembly arrives the assembly mechanical hand station after driving the button assemble and iron plate half-twist, by assembly mechanical hand assembly 13 button on the little rolling disc assembly 9 and iron plate is mounted on the body and shell fragment on the big rolling disc assembly 3.Promptly finish the process of putting of each part.Traffic cycle 34 turns over 30 ° counterclockwise and enters product and compress station then, 14 product is compressed by holding down assembly.After this whether qualified, traffic cycle 34 turns over two 30 ° more counterclockwise and enters CLICR respectively and detect station and conduction detection station then, carried out the energising detection of touch-switch assembling and product respectively by CLICR detection components 15 and conduction detection assembly 16.After distinguishing non-defective unit and defective products, respectively by non-defective unit mechanical arm assembly 17, defective products mechanical arm assembly 18: non-defective unit after will detecting respectively and defective products take out, and are positioned over appointed positions.

After above process finishes, promptly finish assembling process from the part of body, shell fragment, button, iron plate to touch-switch.The automation assembling that so moves in circles and promptly realize touch-switch.

Claims (10)

1. new-type touch-switch kludge, comprise body and be located at mechanical arm assembly, feeding material component on the body, it is characterized in that: also comprise the big rolling disc assembly and the little rolling disc assembly that are successively set on the described body, also be provided with on the big rolling disc assembly and hold down assembly; Mechanical arm assembly is used for the body on the feeding material component, shell fragment are positioned over relevant position on the big rolling disc assembly successively, and the button on the feeding material component, iron plate be positioned over relevant position on the little rolling disc assembly successively, and the button on the little rolling disc, iron plate are assembled on the shell fragment on the traffic cycle successively, holding down assembly to place body, shell fragment, button, iron plate on the big rolling disc assembly to compress successively, and above-mentioned each assembly is connected with governor circuit and by its control.
2. according to the described new-type touch-switch kludge of claim 1, it is characterized in that: described mechanical arm assembly comprise the manipulator case and be fixed on horizontal drive assembly in the manipulator case, move horizontally assembly, horizontal guide assembly, vertically driven unit, vertically moving assembly, vertical arrangement for guiding, mechanical arm is located on the vertical moving assembly, and manipulator is located at mechanical arm free end end; The horizontal guide assembly is located at manipulator case inner top, moving horizontally assembly is located on the horizontal guide assembly, and an end links to each other with the horizontal drive assembly, vertically arrangement for guiding is located at and is moved horizontally on the assembly, vertically moving assembly is located on the vertical arrangement for guiding, and an end links to each other with vertical driven unit, and the outside provides power linkage driving horizontal drive assembly and vertical driven unit.
3. according to the described new-type touch-switch kludge of claim 2, it is characterized in that:
The horizontal drive assembly comprises: second cam, second lever, the second lever integral body are " V " font, and a most advanced and sophisticated place, middle part and an end are respectively equipped with the second lever roller, second lever is conflicted and held, also be provided with the second lever back-moving spring on second lever, the second lever roller and second cam cooperate; The horizontal guide assembly comprises: the horizontal linear slide rail of being located at manipulator case inner top; Moving horizontally assembly comprises: be located at the cross sliding clock on the horizontal linear slide rail and be located between the two cross sliding clock back-moving spring, be arranged at the horizontal slide rail fixed head of cross sliding clock below, the level that is arranged at horizontal slide rail fixed head below is stirred baffle plate;
Vertically driven unit comprises: first cam, first lever, first lever are strip, and an end and first cam cooperate, and the other end is provided with the first lever roller; Vertically arrangement for guiding comprises: be fixed in upright slide rail fixed head on the horizontal slide rail fixed head, be fixed in the vertical line slide rail on the upright slide rail fixed head; Vertically moving assembly comprises: be located at upright slide block on the vertical line slide rail, be located at mechanical arm on the upright slide block, be located at the lower supporting plate of upright slide block lower end, also be provided with the hole of passing for vertical line slide rail and upright slide rail fixed head on the described lower supporting plate;
Wherein, first cam and second cam all are located on the camshaft, and the camshaft outermost end is connected with a belt pulley, import power by synchronous band into by the outside, and first cam is near the belt pulley setting; One end of the middle part of first lever and second lever is articulated on the lever jointed shaft simultaneously; Second lever is conflicted and is held the level of pressing on to stir on the baffle plate, and the first lever roller and lower supporting plate match; The corresponding place of upper and lower supporting bracket, bottom surface in the manipulator case also is provided with the lower limit block.
4. new-type touch-switch kludge according to claim 1, it is characterized in that: this mechanical arm assembly comprises: along the upper body mechanical arm assembly that is provided with on the big rolling disc assembly circumferencial direction, last shell fragment mechanical arm assembly, assembly mechanical hand assembly, along the last push-button mechanical hand assembly that is provided with on the little rolling disc assembly circumferencial direction, last iron plate mechanical arm assembly.
5. new-type touch-switch kludge according to claim 1, it is characterized in that: big rolling disc assembly comprises: active motor, traffic cycle cam dispenser, traffic cycle, positioning disk and traffic cycle frame, the output shaft of active motor links to each other with the power shaft of traffic cycle cam dispenser, the output shaft of traffic cycle cam dispenser and the center of traffic cycle are connected, along the circumferential direction go up on the traffic cycle and also evenly be provided with 12 traffic cycle anchor clamps, traffic cycle is fixed on the body by traffic cycle cam dispenser, and positioning disk is fixed in traffic cycle frame upper end.
6. new-type touch-switch kludge according to claim 1, it is characterized in that: little rolling disc assembly comprises: mini-roundabout cam dispenser, mini-roundabout, cam dispenser frame, mini-roundabout cam dispenser input is provided with a belt pulley, provide rotatory force by the outside, its output links to each other with the mini-roundabout rotation axis, along the circumferential direction go up on the mini-roundabout and also evenly be provided with 8 mini-roundabout anchor clamps, mini-roundabout is fixed on the body by mini-roundabout cam dispenser.
7. new-type touch-switch kludge according to claim 1 is characterized in that: this feeding material component comprises vibrating disc and the part of vibrating disc is delivered to the straight line feeder of relevant position.
8. new-type touch-switch kludge according to claim 1, it is characterized in that: this feeding material component comprises: send body vibrating disc assembly, send shell fragment vibrating disc assembly along what be provided with on the big rolling disc assembly circumferencial direction, send button vibrating disc assembly, send iron plate vibrating disc assembly along what be provided with on the little rolling disc assembly circumferencial direction.
9. new-type touch-switch kludge according to claim 1, it is characterized in that: described holding down assembly comprises: be fixed frame, be installed on and be fixed compressing lift cylinder and compressing line slideway on the frame, the tailpiece of the piston rod that compresses lift cylinder is connected with the movable component that is used to hold traffic cycle.
10. according to each described new-type touch-switch kludge of claim 1 to 9, it is characterized in that described kludge also comprises: be used to detect the whether qualified CLICR detection components of touch-switch, be used to detect the whether conduction detection assembly of conducting of touch-switch, be used for taking out respectively the non-defective unit mechanical arm assembly and the defective products mechanical arm assembly of non-defective unit and defective products, what be used to remove foreign matter in the body removes foreign matter assembly, CLICR detection components, the conduction detection assembly, the non-defective unit mechanical arm assembly, defective products mechanical arm assembly and remove foreign matter assembly vicinity and be pressed into assembly and along the circumferential direction be set in turn on the traffic cycle assembly.
CN2010206665631U 2010-12-18 2010-12-18 Novel light contact switch assembling machine CN201975290U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102097237A (en) * 2010-12-18 2011-06-15 周俊雄 Novel tact switch assembling machine
CN103111842A (en) * 2013-02-01 2013-05-22 周俊雄 Automated assembly device of light-emitting diode (LED) finger lamps
CN103295711A (en) * 2012-03-01 2013-09-11 深圳市欣恒鑫电子有限公司 3D (three-dimensional) rocker potentiometer assembling machine
CN103707048A (en) * 2014-01-17 2014-04-09 周俊雄 Graphite component assembly equipment
CN103707060A (en) * 2013-12-19 2014-04-09 周俊雄 Automatic assembly machine for kettle valve of coffee maker
CN103871763A (en) * 2012-12-11 2014-06-18 苏州立泰电子有限公司 Touch switch automatic line production system method and apparatus
CN105798609A (en) * 2016-05-10 2016-07-27 苏州石丸英合精密机械有限公司 Limiting switch assembling machine
CN106409570A (en) * 2016-06-20 2017-02-15 苏州石丸英合精密机械有限公司 Limit switch part assembly machine
CN106409569A (en) * 2016-06-20 2017-02-15 苏州石丸英合精密机械有限公司 Limit switch head assembly machine

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102097237A (en) * 2010-12-18 2011-06-15 周俊雄 Novel tact switch assembling machine
CN102097237B (en) * 2010-12-18 2013-02-13 周俊雄 Novel tact switch assembling machine
CN103295711A (en) * 2012-03-01 2013-09-11 深圳市欣恒鑫电子有限公司 3D (three-dimensional) rocker potentiometer assembling machine
CN103871763B (en) * 2012-12-11 2016-08-31 苏州立泰电子有限公司 Touch-switch transfer matic production system method and device
CN103871763A (en) * 2012-12-11 2014-06-18 苏州立泰电子有限公司 Touch switch automatic line production system method and apparatus
CN103111842A (en) * 2013-02-01 2013-05-22 周俊雄 Automated assembly device of light-emitting diode (LED) finger lamps
CN103111842B (en) * 2013-02-01 2016-08-03 周俊雄 A kind of LED finger lamp automatic assembly equipment
CN103707060A (en) * 2013-12-19 2014-04-09 周俊雄 Automatic assembly machine for kettle valve of coffee maker
CN103707060B (en) * 2013-12-19 2016-06-01 周俊雄 Kettle valve of coffee maker automatic assembling
CN103707048B (en) * 2014-01-17 2016-04-06 周俊雄 Graphite component mounting equipment
CN103707048A (en) * 2014-01-17 2014-04-09 周俊雄 Graphite component assembly equipment
CN105798609A (en) * 2016-05-10 2016-07-27 苏州石丸英合精密机械有限公司 Limiting switch assembling machine
CN106409570A (en) * 2016-06-20 2017-02-15 苏州石丸英合精密机械有限公司 Limit switch part assembly machine
CN106409569A (en) * 2016-06-20 2017-02-15 苏州石丸英合精密机械有限公司 Limit switch head assembly machine
CN106409569B (en) * 2016-06-20 2018-07-17 黄宋林 Limit switch head kludge
CN106409570B (en) * 2016-06-20 2018-09-25 苏州石丸英合精密机械有限公司 Limit switches part kludge

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