CN201974027U - Rolling type quartz sand coloring heating furnace - Google Patents

Rolling type quartz sand coloring heating furnace Download PDF

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Publication number
CN201974027U
CN201974027U CN2010206548676U CN201020654867U CN201974027U CN 201974027 U CN201974027 U CN 201974027U CN 2010206548676 U CN2010206548676 U CN 2010206548676U CN 201020654867 U CN201020654867 U CN 201020654867U CN 201974027 U CN201974027 U CN 201974027U
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furnace
discharge port
quartz sand
transmission mechanism
transmission
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刘长明
朱宗奎
苏洪军
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Anhui good thinking paint Limited by Share Ltd
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ANHUI HAOSIJIA PAINT Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
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    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

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Abstract

本实用新型公开一种滚动式石英砂着色加热炉,包括炉膛、炉胆、进料口和出料口,炉底采用耐火砖砌筑,炉膛外衬保温隔热绵,其特征是,炉胆卧置于炉膛内且自进料口至出料口呈由高到低倾斜设置,炉胆两侧的炉膛内设有加热电阻,炉胆的进料口和出料口端均装有托轮支撑,炉胆的外围周向装有齿轮,炉胆的出料口端设有传动机构,所述炉胆上的齿轮与所述传动机构配合;本实用新型采用齿轮传动,混合物料在高温炉胆中由传动机构带动旋转,混合加热着色,并缓慢向前推进,经过混合、焙烧后而着色,再由出料口放出,其间物料会不停的连续喂入到焙烧炉中,实现连续化的生产模式,解决了间歇式生产产能低、能耗高、批次间稳定性差、成本高的问题。

Figure 201020654867

The utility model discloses a rolling type quartz sand coloring heating furnace, which comprises a furnace, a furnace, a feed port and a discharge port. Lying in the furnace and inclined from high to low from the inlet to the outlet, heating resistors are installed in the furnace on both sides of the furnace, and supporting rollers are installed at the inlet and outlet of the furnace Support, gears are installed around the periphery of the furnace, and a transmission mechanism is provided at the discharge port of the furnace, and the gears on the furnace cooperate with the transmission mechanism; the utility model adopts gear transmission, and the mixed material is in the high-temperature furnace The tank is rotated by the transmission mechanism, mixed, heated and colored, and slowly pushed forward. After mixing and roasting, it is colored, and then released from the discharge port. During this period, the materials will be continuously fed into the roasting furnace to achieve continuous production. The production mode solves the problems of low production capacity, high energy consumption, poor stability between batches and high cost in batch production.

Figure 201020654867

Description

滚动式石英砂着色加热炉Rolling quartz sand coloring heating furnace

技术领域technical field

本实用新型涉及工业用加热焙烧炉具领域,特别是一种天然石英砂滚动式连续性生产着色加热炉。The utility model relates to the field of industrial heating and roasting stoves, in particular to a natural quartz sand rolling continuous coloring heating furnace.

背景技术Background technique

彩色石英砂分为染色彩砂、人工彩砂、天然彩砂、不褪色彩砂、天然彩石和染色彩石等。天然彩砂受矿石的限制,很难在采集粉碎后有较好的批次色彩稳定性,而且颜色受矿石自身色的限制,多比较暗淡,因此在某些彩砂颜色的选择上受到较大的限制。经颜料等直接调色上色能获得较为丰富的颜色,但存在颜色难附着的问题,且着色后色牢度、耐候、耐久、耐酸碱性等欠佳,因此难以满足石英砂对颜色的各种需求。Colored quartz sand is divided into dyed colored sand, artificial colored sand, natural colored sand, non-fading colored sand, natural colored stone and dyed colored stone. Natural colored sand is limited by the ore, it is difficult to have better batch color stability after collection and crushing, and the color is limited by the color of the ore itself, most of them are relatively dull, so the selection of some colored sand colors is subject to greater influence. limits. Richer colors can be obtained by direct coloring with pigments, etc., but there is a problem that the color is difficult to adhere, and the color fastness, weather resistance, durability, acid and alkali resistance after coloring are not good, so it is difficult to meet the color requirements of quartz sand. Various needs.

烧结上色是石英砂着色获得稳定色牢度和各种耐性的较好的方法,但目前设备为间歇式生产,通常为色粉、烧结胶和石英砂加入后加热焙烧到一定时间后出料。一次升温加热过程只能出一釜一批物料,因此存在生产批量小,批次间稳定性差,生产耗时长,能耗高,生产成本压力大等问题。Sintering coloring is a better way to obtain stable color fastness and various resistances for quartz sand coloring, but the current equipment is intermittent production, usually after adding toner, sintering glue and quartz sand, heating and roasting for a certain period of time before discharging . Only one batch of materials can be produced in one heating process, so there are problems such as small production batches, poor stability between batches, long production time, high energy consumption, and high pressure on production costs.

实用新型内容Utility model content

本实用新型的目的在于提供一种滚动式石英砂着色加热炉,实现连续化的生产模式,旨在解决现有间歇式石英砂烧结上色时存在的产能低、能耗高、批次间稳定性差、成本高的问题。The purpose of this utility model is to provide a rolling type quartz sand coloring heating furnace to realize a continuous production mode, aiming to solve the existing intermittent quartz sand sintering and coloring problems of low production capacity, high energy consumption, and stability between batches Poor performance and high cost.

本实用新型的目的是通过以下技术方案予以实现的:The purpose of this utility model is achieved by the following technical solutions:

滚动式石英砂着色加热炉,包括炉膛、炉胆、进料口和出料口,炉底采用耐火砖砌筑,炉膛外衬保温隔热绵,其特征是,炉胆卧置于炉膛内且自进料口至出料口呈由高到低倾斜设置,炉胆两侧的炉膛内设有加热电阻,炉胆的进料口和出料口端均装有托轮支撑,炉胆的外围周向装有齿轮,炉胆的出料口端设有传动机构,所述炉胆上的齿轮与所述传动机构配合。Rolling quartz sand coloring heating furnace, including furnace, furnace, feed inlet and outlet, the bottom of the furnace is built with refractory bricks, and the furnace is lined with thermal insulation cotton. From the feed port to the discharge port, it is set from high to low. There are heating resistors in the furnace on both sides of the furnace. The feed port and discharge port of the furnace are supported by supporting wheels. Gears are arranged in the circumferential direction, and a transmission mechanism is provided at the discharge port end of the furnace, and the gears on the furnace are matched with the transmission mechanism.

所述炉胆周向齿轮设在炉胆的出料口端外围,所述传动机构包括电机、传动皮带和传动齿轮,电机通过传动皮带带动传动齿轮,传动齿轮与炉胆上的齿轮啮合。The circumferential gear of the furnace is arranged on the outer periphery of the discharge port of the furnace. The transmission mechanism includes a motor, a transmission belt and a transmission gear. The motor drives the transmission gear through the transmission belt, and the transmission gear meshes with the gear on the furnace.

所述炉膛顶部设有采温热电偶。The top of the furnace is provided with a temperature-collecting thermocouple.

与现在技术相比,本实用新型采用卧置炉胆和齿轮传动,混合物料在高温炉胆中由传动机构带动旋转,混合加热着色,并缓慢向前推进。经过混合、焙烧后而着色,再由出料口放出,其间物料会不停的连续喂入到焙烧炉中,实现连续化的生产模式。整体采用滚动式连续加热生产,解决了间歇式生产产能低、能耗高、批次间稳定性差、成本高的问题。可配备自动调速机,根据生产工艺调节物料在炉胆内的焙烧时间和出料速度。Compared with the current technology, the utility model adopts a horizontal furnace and gear transmission, and the mixed material is rotated by the transmission mechanism in the high-temperature furnace, mixed, heated and colored, and slowly pushed forward. It is colored after mixing and roasting, and then released from the discharge port. During this period, the materials will be continuously fed into the roasting furnace to realize the continuous production mode. The rolling continuous heating production is adopted as a whole, which solves the problems of low production capacity, high energy consumption, poor stability between batches and high cost of intermittent production. It can be equipped with an automatic speed regulator to adjust the roasting time and discharge speed of materials in the furnace according to the production process.

附图说明Description of drawings

图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2为图1中A-A剖视图。Fig. 2 is a sectional view of A-A in Fig. 1 .

具体实施方式Detailed ways

以下结合附图对本实用新型作进一步的详细描述。Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图1和图2所示,滚动式石英砂着色加热炉包括炉膛1、炉胆2、进料口11和出料口6,炉底9采用耐火砖砌筑,炉膛外衬保温隔热绵3,炉膛顶部设有采温热电偶4,炉膛1两侧及顶部采用全纤维结构。炉膛1内部两侧、炉顶采用纤维毯。炉胆2卧置于炉膛1内且自进料口11至出料口6呈由高到低倾斜设置,以便物料在重力和炉胆的旋转下缓慢向出料口6的方向运动,实现连续化生产出料。炉胆2两侧的炉膛1内壁上设有加热电阻12,用陶筑炉钉固定,炉胆2的出料口6端装有托轮8,炉胆2的进料口11端装有托轮10,炉胆2的出料口6端设有传动机构,传动机构由电机5、传动皮带14、传动齿轮7组成,炉胆的出料口端外围周向装有,齿轮13与传动齿轮7啮合,传动电机5通过传动皮带14带动传动齿轮7,然后带动炉胆上齿轮13,从而带动炉胆2旋转。炉胆2通过其出料口两侧两个托轮8和进料口两侧两个托轮10支撑,托轮轴固定安装于炉体的下部。As shown in Figure 1 and Figure 2, the rolling quartz sand coloring heating furnace includes a furnace 1, a furnace 2, a feed port 11 and a discharge port 6, the furnace bottom 9 is built with refractory bricks, and the furnace is lined with thermal insulation cotton 3. The top of the furnace is equipped with a temperature-collecting thermocouple 4, and the two sides and the top of the furnace 1 adopt a full-fiber structure. Fiber blankets are used on both sides and the top of the furnace 1. Furnace 2 is placed in the furnace 1 and is inclined from high to low from the feed port 11 to the discharge port 6, so that the material slowly moves towards the discharge port 6 under the gravity and the rotation of the furnace to realize continuous chemical production output. The inner walls of the furnace 1 on both sides of the furnace 2 are provided with heating resistors 12, which are fixed with pottery furnace nails. The 6 ends of the discharge port 6 of the furnace 2 are equipped with support wheels 8, and the 11 ends of the feed port 11 of the furnace 2 are equipped with supporting wheels. Wheel 10, the discharge port 6 end of furnace furnace 2 is provided with transmission mechanism, and transmission mechanism is made up of motor 5, transmission belt 14, transmission gear 7, and the discharge port end periphery of furnace furnace circumference is equipped with, and gear 13 and transmission gear 7 meshing, the transmission motor 5 drives the transmission gear 7 through the transmission belt 14, and then drives the upper gear 13 of the furnace furnace, thereby driving the furnace furnace 2 to rotate. Furnace gall 2 is supported by two support rollers 8 on both sides of the discharge port and two support rollers 10 on both sides of the feed port, and the support roller shaft is fixedly installed at the bottom of the furnace body.

石英砂、着色颜料和烧结胶经锥形双螺旋混合机混合均匀后,放入振动给料机中,振动给料机便会在设置好的给料速度将物料稳定进入预热到一定温度的焙烧炉胆中,进行连续的加热着色工序。After the quartz sand, coloring pigment and sintering glue are mixed evenly by the conical double-screw mixer, they are put into the vibrating feeder, and the vibrating feeder will stably feed the material into the preheated to a certain temperature In the roasting furnace, a continuous heating and coloring process is carried out.

上述实施例仅是本实用新型的较佳实施方式,详细说明了本实用新型的技术构思和实施要点,并非是对本实用新型的保护范围进行限制,凡根据本实用新型精神实质所作的任何简单修改及等效结构变换或修饰,均应涵盖在本实用新型的保护范围之内。The above-mentioned embodiment is only the preferred implementation mode of the present utility model, has explained in detail the technical conception and implementation key points of the present utility model, and is not to limit the scope of protection of the present utility model, any simple modification made according to the spirit of the present utility model And equivalent structural changes or modifications shall be covered within the protection scope of the present utility model.

Claims (3)

1.滚动式石英砂着色加热炉,包括炉膛、炉胆、进料口和出料口,炉底采用耐火砖砌筑,炉膛外衬保温隔热绵,其特征在于:炉胆卧置于炉膛内且自进料口至出料口呈由高到低倾斜设置,炉胆两侧的炉膛内设有加热电阻,炉胆的进料口和出料口端均装有托轮支撑,炉胆的外围周向装有齿轮,炉胆的出料口端设有传动机构,所述炉胆上的齿轮与所述传动机构配合。1. Rolling quartz sand coloring heating furnace, including furnace, furnace, inlet and outlet, the bottom of the furnace is made of refractory bricks, and the furnace is lined with thermal insulation cotton. It is characterized in that the furnace is placed on the furnace Inside and from the feed port to the discharge port, it is set from high to low. The furnace on both sides of the furnace is equipped with heating resistors. The feed port and discharge port of the furnace are supported by rollers. Gears are installed on the periphery of the furnace, and a transmission mechanism is provided at the discharge port end of the furnace, and the gears on the furnace cooperate with the transmission mechanism. 2.根据权利要求1所述的滚动式石英砂着色加热炉,其特征在于:所述炉胆周向齿轮设在炉胆的出料口端外围,所述传动机构包括电机、传动皮带和传动齿轮,电机通过传动皮带带动传动齿轮,传动齿轮与炉胆上的齿轮啮合。2. The rolling type quartz sand coloring heating furnace according to claim 1, characterized in that: the peripheral gear of the furnace furnace is arranged on the periphery of the discharge port of the furnace, and the transmission mechanism includes a motor, a transmission belt and a transmission Gear, the motor drives the transmission gear through the transmission belt, and the transmission gear meshes with the gear on the furnace. 3.根据权利要求1所述的滚动式石英砂着色加热炉,其特征在于:所述炉膛顶部设有采温热电偶。3. The rolling quartz sand coloring heating furnace according to claim 1, characterized in that: the top of the furnace is provided with a temperature-collecting thermocouple.
CN2010206548676U 2010-12-13 2010-12-13 Rolling type quartz sand coloring heating furnace Expired - Lifetime CN201974027U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102826787A (en) * 2012-07-25 2012-12-19 亚士漆(上海)有限公司 Artificial colored sand
CN102923718A (en) * 2012-09-29 2013-02-13 江苏太平洋石英股份有限公司 High-temperature gasification reaction pipe of quartz sand purifying device
CN103274378A (en) * 2013-06-13 2013-09-04 四川商舟实业有限公司 Electric calcination furnace and application of electric calcination furnace in preparing industrial-grade phosphoric acid

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102826787A (en) * 2012-07-25 2012-12-19 亚士漆(上海)有限公司 Artificial colored sand
CN102826787B (en) * 2012-07-25 2014-12-10 亚士漆(上海)有限公司 Artificial colored sand
CN102923718A (en) * 2012-09-29 2013-02-13 江苏太平洋石英股份有限公司 High-temperature gasification reaction pipe of quartz sand purifying device
CN103274378A (en) * 2013-06-13 2013-09-04 四川商舟实业有限公司 Electric calcination furnace and application of electric calcination furnace in preparing industrial-grade phosphoric acid
CN103274378B (en) * 2013-06-13 2014-12-17 四川商舟实业有限公司 Electric calcination furnace and application of electric calcination furnace in preparing industrial-grade phosphoric acid

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