CN201966164U - Fuse and lithium-ion secondary battery having same - Google Patents
Fuse and lithium-ion secondary battery having same Download PDFInfo
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- CN201966164U CN201966164U CN2010207012717U CN201020701271U CN201966164U CN 201966164 U CN201966164 U CN 201966164U CN 2010207012717 U CN2010207012717 U CN 2010207012717U CN 201020701271 U CN201020701271 U CN 201020701271U CN 201966164 U CN201966164 U CN 201966164U
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 20
- 238000003466 welding Methods 0.000 claims abstract description 27
- 239000011810 insulating material Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 238000005476 soldering Methods 0.000 claims abstract description 8
- 239000000155 melt Substances 0.000 claims description 11
- 239000003292 glue Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 239000005060 rubber Substances 0.000 claims description 6
- 239000004065 semiconductor Substances 0.000 claims description 6
- 238000001746 injection moulding Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 229910000679 solder Inorganic materials 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910052987 metal hydride Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Fuses (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
Description
技术领域:Technical field:
本实用新型涉及锂离子电池技术领域,特指保险丝及具有该保险丝的锂离子二次电池。The utility model relates to the technical field of lithium ion batteries, in particular to a fuse and a lithium ion secondary battery with the fuse.
背景技术:Background technique:
目前二次电池被广泛地应用到各种领域,全球都在倡导“低碳”生活,这也就促进了电动车以及电动自行车的迅速发展。目前用于电动汽车和电动自行车上的电池,包括锂离子电池、镍氢电池、铅酸电池等一系列电池,这些电池可以统称为动力电池。At present, secondary batteries are widely used in various fields, and the world is advocating "low-carbon" life, which also promotes the rapid development of electric vehicles and electric bicycles. The batteries currently used in electric vehicles and electric bicycles include a series of batteries such as lithium-ion batteries, nickel-metal hydride batteries, and lead-acid batteries. These batteries can be collectively referred to as power batteries.
由于动力电池在工作的时候释放出较大电流,因此是比较危险的,一旦发生短路即将引发燃烧和爆炸等安全事故。所以开发出合适的保险丝,及时有效地切断不安全电流是非常必要的。Because the power battery releases a large current when it is working, it is relatively dangerous. Once a short circuit occurs, it will cause safety accidents such as combustion and explosion. Therefore, it is very necessary to develop a suitable fuse to cut off the unsafe current in a timely and effective manner.
目前许多保险丝的焊丝都是镀锡的材料,因此都推荐使用锡焊。但是锡焊有许多缺陷,例如:在批量生产的时候,锡膏熔点一般在200度以上,而这样的高温将直接影响电池的电化学性能并引起电池外观扭曲变形等问题。锡膏一旦不纯,容易导致焊点脱落,另外,镀锡的材料不适合用超声波焊接。因此普通的贴片保险丝和两端带有铜线或是锡线的保险丝不能满足需求。At present, the solder wires of many fuses are tin-plated materials, so tin soldering is recommended. However, soldering has many defects. For example, during mass production, the melting point of solder paste is generally above 200 degrees, and such a high temperature will directly affect the electrochemical performance of the battery and cause problems such as distortion of the appearance of the battery. Once the solder paste is impure, it is easy to cause the solder joints to fall off. In addition, tinned materials are not suitable for ultrasonic welding. Therefore, ordinary patch fuses and fuses with copper wires or tin wires at both ends cannot meet the demand.
目前有一些保险丝采用了焊接组装的形式。以贴片保险丝为主体,通过焊接转接片,如铜片、铝片、镍片等其他材料的转接片的形式与电池进行焊接。这种保险丝虽然能够满足性能方面的要求,但是生产工艺复杂,成本很高。There are currently some fuses in the form of welded assemblies. With the chip fuse as the main body, it is welded with the battery through welding adapters, such as copper, aluminum, nickel and other material adapters. Although such a fuse can meet performance requirements, the production process is complicated and the cost is high.
实用新型内容:Utility model content:
本实用新型的目的就是针对现有技术存在的不足而提供一种结构简单、安装方便、简化了生产工艺的保险丝,还提供具有该保险丝的锂离子二次电池。The purpose of the utility model is to provide a fuse with simple structure, convenient installation and simplified production process for the deficiencies of the prior art, and also provide a lithium-ion secondary battery with the fuse.
为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical solution adopted by the utility model is:
保险丝及具有该保险丝的锂离子二次电池,其包括有材质为导电材料的保险丝元件、材质为绝缘材料的上盖、材质为绝缘材料的下盖,上盖组装连接在下盖上,保险丝元件夹紧固定在上盖与下盖之间。A fuse and a lithium ion secondary battery with the fuse include a fuse element made of a conductive material, an upper cover made of an insulating material, and a lower cover made of an insulating material. The upper cover is assembled and connected to the lower cover, and the fuse element clip Tightly fixed between the upper cover and the lower cover.
作为本实用新型保险丝的一种改进,所述保险丝元件材质为金属材料或半导体材料或其它导电材料,上盖和下盖的材质为塑胶、橡胶或陶瓷或其他绝缘材料。As an improvement of the fuse of the present invention, the material of the fuse element is metal material or semiconductor material or other conductive material, and the material of the upper cover and the lower cover is plastic, rubber or ceramic or other insulating materials.
作为本实用新型保险丝的一种改进,所述保险丝元件的中部形成狭长形熔体部。As an improvement of the fuse of the utility model, the middle part of the fuse element forms a long and narrow melt part.
作为本实用新型保险丝的一种改进,所述熔体部的长宽比例大于2。As an improvement of the fuse of the present invention, the aspect ratio of the melt part is greater than 2.
作为本实用新型保险丝的一种改进,所述下盖的上端面开设有与熔体部对应配合的卡槽,保险丝元件的熔体部卡设在卡槽中,上盖的下端面与熔体部对应的位置开设有腔体。As an improvement of the fuse of the utility model, the upper end surface of the lower cover is provided with a slot corresponding to the melt part, the melt part of the fuse element is clamped in the slot, and the lower end surface of the upper cover and the melt A cavity is opened at the position corresponding to the part.
作为本实用新型保险丝的一种改进,所述上盖与下盖之间采用螺接、焊接、胶接或卡扣连接方式进行组装连接。As an improvement of the fuse of the utility model, the upper cover and the lower cover are assembled and connected by means of screw connection, welding, glue connection or buckle connection.
作为本实用新型保险丝的一种改进,所述上盖与下盖之间采用注塑成型方式与保险丝元件一起一体注塑成型。As an improvement of the fuse of the utility model, the upper cover and the lower cover are integrally injection molded together with the fuse element by means of injection molding.
本实用新型还公开了具有上述的保险丝的锂离子二次电池,包括有支架、多个固定在支架中的电芯、导电片、导电连接片以及多个与电芯串联的保险丝,保险丝包括有材质为导电材料的保险丝元件、材质为绝缘材料的上盖、材质为绝缘材料的下盖,上盖组装连接在下盖上,保险丝元件夹紧固定在上盖与下盖之间,保险丝元件的一端与电芯焊接,其另一端与导电片焊接,导电连接片的两端分别与导电片、电芯焊接。The utility model also discloses a lithium ion secondary battery with the above-mentioned fuse, which includes a bracket, a plurality of battery cells fixed in the bracket, a conductive sheet, a conductive connecting sheet and a plurality of fuses connected in series with the battery cells, and the fuse includes The fuse element is made of conductive material, the upper cover is made of insulating material, and the lower cover is made of insulating material. The upper cover is assembled and connected to the lower cover, and the fuse element is clamped and fixed between the upper cover and the lower cover. One end of the fuse element It is welded with the electric core, and its other end is welded with the conductive sheet, and the two ends of the conductive connecting sheet are respectively welded with the conductive sheet and the electric core.
作为本实用新型锂离子二次电池的一种改进,所述支架为塑料、橡胶、陶瓷或金属制成的刚体结构,导电片材质为金属或半导体。As an improvement of the lithium-ion secondary battery of the present invention, the support is a rigid body structure made of plastic, rubber, ceramics or metal, and the material of the conductive sheet is metal or semiconductor.
作为本实用新型锂离子二次电池的一种改进,所述保险丝元件与电芯之间采用电阻焊接、激光焊接、超声波焊接或锡焊方式连接。As an improvement of the lithium-ion secondary battery of the utility model, the fuse element and the battery cell are connected by means of resistance welding, laser welding, ultrasonic welding or soldering.
本实用新型有益效果在于:本实用新型的保险丝包括有材质为导电材料的保险丝元件、材质为绝缘材料的上盖、材质为绝缘材料的下盖,上盖组装连接在下盖上,保险丝元件夹紧固定在上盖与下盖之间,上盖与下盖对保险丝元件起到绝缘作用,保护保险丝元件不受到外界的冲击或振动而被破坏,另外本实用新型通过上盖与下盖组装将保险丝元件夹紧固定形成组装式保险丝,结构简单,组装方便,简化了生产工艺,成本低;具有该保险丝的锂离子二次电池采用组装式保险丝,使得电芯与保险丝元件之间能够采用电阻焊接、激光焊接、超声波焊接或锡焊方式连接,并且组装方便,性能可靠。The beneficial effect of the utility model is that: the fuse of the utility model includes a fuse element made of a conductive material, an upper cover made of an insulating material, and a lower cover made of an insulating material. The upper cover is assembled and connected to the lower cover, and the fuse element is clamped. It is fixed between the upper cover and the lower cover. The upper cover and the lower cover play an insulating role on the fuse element and protect the fuse element from being damaged by external impact or vibration. In addition, the utility model assembles the fuse element through the upper cover and the lower cover. The components are clamped and fixed to form an assembled fuse, which has a simple structure, is convenient to assemble, simplifies the production process, and has low cost; the lithium-ion secondary battery with this fuse adopts an assembled fuse, which enables resistance welding, It is connected by laser welding, ultrasonic welding or soldering, and it is easy to assemble and reliable in performance.
附图说明:Description of drawings:
图1为本实用新型保险丝的结构示意。Fig. 1 is a structural representation of the utility model fuse.
图2为本实用新型保险丝的剖示图。Fig. 2 is a sectional view of the utility model fuse.
图3为本实用新型保险丝的分解示意。Fig. 3 is a disassembled diagram of the fuse of the utility model.
图4为本实用新型具有保险丝的锂离子二次电池的结构示意。FIG. 4 is a schematic structural diagram of a lithium-ion secondary battery with a fuse in the present invention.
具体实施方式:Detailed ways:
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
请参阅图1~3所示,本实用新型保险丝1包括有材质为导电材料的保险丝元件11、材质为绝缘材料的上盖12、材质为绝缘材料的下盖13,保险丝元件11材质为金属材料或半导体材料或其它导电材料,上盖12和下盖13的材质为塑胶、橡胶或陶瓷或其它绝缘材料。上盖12组装连接在下盖13上,保险丝元件11夹紧固定在上盖12与下盖13之间。安装时,先将保险丝元件11与下盖13固定好,再用夹具将上盖12与下盖13定位好,最后采用超声波焊接的方法将上盖12、下盖13焊接好。当然,上盖12与下盖13之间也可以采用螺接、焊接、胶接或卡扣连接方式进行组装连接,上盖12与下盖13之间还可以采用注塑成型方式与保险丝元件11一起一体注塑成型。例如,上盖12和下盖13上设计有卡扣结构,上盖12和下盖13通过卡扣进行连接;或采用加胶的方法,将上盖12和下盖13胶合在一起,胶的种类可以是502胶、UV胶等。上盖12与下盖13对保险丝元件11起到绝缘作用,保护保险丝元件11不受到外界的冲击或振动而被破坏,另外本实用新型通过上盖12与下盖13组装将保险丝元件11夹紧固定形成组装式保险丝1,结构简单,组装方便,简化了生产工艺。Please refer to shown in Figures 1 to 3, the utility model fuse 1 includes a
保险丝元件11的中部形成狭长形熔体部111。熔体部111的长宽比例为3,具有较好的熔断性能。下盖13的上端面开设有与熔体部111对应配合的卡槽131,保险丝元件11的熔体部111卡设在卡槽131中,安装方便,安装后结构稳固,上盖12的下端面与熔体部111对应的位置开设有腔体121。The middle part of the
请参阅图4所示,具有上述保险丝1的锂离子二次电池,包括有支架2、多个固定在支架2中的电芯3、导电片4、导电连接片5以及多个与电芯3串联的保险丝1,支架2为塑料、橡胶、陶瓷或金属制成的刚体结构,导电片4和导电连接片5材质为金属或半导体,保险丝元件11的一端与电芯3焊接,其另一端与导电片4焊接,导电连接片5的两端分别与导电片4、电芯3焊接。保险丝元件11与电芯3之间采用电阻焊接、激光焊接、超声波焊接或锡焊方式连接。Please refer to Fig. 4, the lithium-ion secondary battery with the above-mentioned fuse 1 includes a bracket 2, a plurality of battery cells 3 fixed in the bracket 2, a conductive sheet 4, a conductive connecting sheet 5 and a plurality of battery cells 3 The fuse 1 connected in series, the bracket 2 is a rigid body structure made of plastic, rubber, ceramics or metal, the conductive sheet 4 and the conductive connecting sheet 5 are made of metal or semiconductor, one end of the
本实用新型的锂离子二次电池采用组装式保险丝1,使得电芯3与保险丝元件11之间能够采用电阻焊接、激光焊接、超声波焊接或锡焊方式连接,并且组装方便,性能可靠。The lithium-ion secondary battery of the utility model adopts an assembled fuse 1, so that the electric core 3 and the
以18650电芯3发生内短路为例。该保险丝1与18650电芯3进行串联,电芯3发生内短路,当通过保险丝1的电流到达50A的时候,保险丝1能够在0.05s之内断开,从而有效地保证了整个电池组的安全。Take the internal short circuit of 18650 cell 3 as an example. The fuse 1 is connected in series with the 18650 cell 3, and the cell 3 has an internal short circuit. When the current passing through the fuse 1 reaches 50A, the fuse 1 can be disconnected within 0.05s, thus effectively ensuring the safety of the entire battery pack. .
以18650电芯3为例,本二次电池组的装配过程详情如下:Taking 18650 cell 3 as an example, the details of the assembly process of this secondary battery pack are as follows:
先将单体电芯3逐个放置到电池支架2中,支架2由上下两部分组装而成,组装的方式可以是螺丝连接、卡扣连接、胶接、焊接等方式。该电池支架2对电芯3起到机械固定作用。将导电片4装配在电池的支架2上,其固定方式可以是螺丝连接、卡扣连接、胶接、焊接等方式。组装式保险丝1与单个电芯3进行串联。先将组装好的保险丝1的一端与导电片4进行焊接,另一端与电池的正极或者负极进行焊接;然后将导电连接片5的一端与导电片4进行焊接,导电连接片5的另一端与电芯3进行焊接;最后将保护板6安装在电池支架2上,其固定方式可以是螺丝连接、胶接、焊接等方式。First place the single cells 3 into the battery bracket 2 one by one. The bracket 2 is assembled from upper and lower parts. The assembly method can be screw connection, buckle connection, glue connection, welding and other methods. The battery holder 2 mechanically fixes the battery cell 3 . Assembling the conductive sheet 4 on the battery bracket 2 can be fixed by means of screw connection, snap connection, glue connection, welding and the like. The assembled fuse 1 is connected in series with a single cell 3 . First weld one end of the assembled fuse 1 to the conductive sheet 4, and weld the other end to the positive or negative electrode of the battery; then weld one end of the conductive connecting sheet 5 to the conductive sheet 4, and the other end of the conductive connecting sheet 5 to the The battery cell 3 is welded; finally, the protective plate 6 is installed on the battery support 2, and its fixing method can be screw connection, glue connection, welding and other methods.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also make appropriate changes and modifications to the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010207012717U CN201966164U (en) | 2010-12-31 | 2010-12-31 | Fuse and lithium-ion secondary battery having same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010207012717U CN201966164U (en) | 2010-12-31 | 2010-12-31 | Fuse and lithium-ion secondary battery having same |
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| CN201966164U true CN201966164U (en) | 2011-09-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102332373A (en) * | 2010-12-31 | 2012-01-25 | 东莞新能源科技有限公司 | Fuse and lithium-ion secondary battery having same |
| CN107331826A (en) * | 2016-04-28 | 2017-11-07 | 周伟 | The connection method of power battery pack and the battery pack produced with this method |
| CN114556688A (en) * | 2019-11-26 | 2022-05-27 | 株式会社Lg新能源 | Battery pack and device including the same |
-
2010
- 2010-12-31 CN CN2010207012717U patent/CN201966164U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102332373A (en) * | 2010-12-31 | 2012-01-25 | 东莞新能源科技有限公司 | Fuse and lithium-ion secondary battery having same |
| CN102332373B (en) * | 2010-12-31 | 2014-12-10 | 东莞新能源科技有限公司 | Fuse and lithium ion secondary battery with same |
| CN107331826A (en) * | 2016-04-28 | 2017-11-07 | 周伟 | The connection method of power battery pack and the battery pack produced with this method |
| CN107331826B (en) * | 2016-04-28 | 2023-07-04 | 周伟 | Connection method of power battery pack and battery pack produced by using same |
| CN114556688A (en) * | 2019-11-26 | 2022-05-27 | 株式会社Lg新能源 | Battery pack and device including the same |
| CN114556688B (en) * | 2019-11-26 | 2024-05-31 | 株式会社Lg新能源 | Battery pack and device including the battery pack |
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