CN201963360U - 膏体充填管道压力在线监测系统 - Google Patents
膏体充填管道压力在线监测系统 Download PDFInfo
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- CN201963360U CN201963360U CN2010206805374U CN201020680537U CN201963360U CN 201963360 U CN201963360 U CN 201963360U CN 2010206805374 U CN2010206805374 U CN 2010206805374U CN 201020680537 U CN201020680537 U CN 201020680537U CN 201963360 U CN201963360 U CN 201963360U
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- 230000015572 biosynthetic process Effects 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本实用新型公开一种膏体充填管道压力在线监测系统，包括井上监测服务器、井下监测主站以及若干个井下监测分站；办公局域网用户通过数据传输线路接入监测服务器，监测主站负责巡测各监测分站，并将巡测数据传送到监测服务器，一个监测分站对应管道上的一个压力监测点，管道沿线布置与监测分站数量相同的压力监测点，监测分站设置有硅压阻压力传感器，传感器上的监测压力腔与流经管道中的被测膏体隔离，各监测分站将采集到的数据通过数据总线回传到监测主站。本实用新型能够实现在线压力监测，具有安全可靠，适应性广等特点。
Description
膏体充填管道压力在线监测系统
技术领域
[0001] 本实用新型涉及煤矿等使用的膏体充填系统，特别与膏体充填系统中的膏体充填管道压力监测部分有关。
背景技术
[0002] 膏体充填管道即膏体输送管道是煤矿采空区膏体充填系统成套设备的重要组成部分。由于受到输送管道的管线长、膏体流速不均勻等因素影响，容易出现管道堵塞、凝结等问题，严重影响输送管道的安全运行。目前，国内的一些检测管道压力的设备（系统）对输送大粒径膏体材料的管道压力不能进行正常监测。
实用新型内容
[0003] 本实用新型的任务在于提供一种膏体充填管道压力在线监测系统。
[0004] 其技术解决方案是：
[0005] 一种膏体充填管道压力在线监测系统，包括：
[0006] 井上监测服务器，井上监测服务器采用工业级PC扩展RDS或光纤接口，办公局域网用户通过电话线、光纤或/和以太环网方式接入井上监测服务器；
[0007] 井下监测主站，井下监测主站负责巡测各井下监测分站，并将巡测数据传送到井上监测服务器；
[0008] 若干个井下监测分站，一个井下监测分站对应膏体充填管道上的一个压力监测点，膏体输送管道沿线布置与监测分站数量相同的压力监测点；各井下监测分站设置有硅压阻压力传感器，硅压阻压力传感器采用法兰盘接入膏体充填管道，硅压阻压力传感器上的监测压力腔与流经膏体充填管道中的被测膏体隔离，各井下监测分站将采集到的数据通过数据总线回传到井下监测主站。
[0009] 上述井下监测主站与各井下监测分站分别配置一台防爆兼本安型电源，上述防爆兼本安型电源的输入端采用127V交流供电。
[0010] 上述井下监测主站也可设置有若干个，每一个井下监测主站对应多个井下监测分站。
[0011] 上述硅压阻压力传感器所输出的毫伏级电压信号由变送器转换成标准信号输出给所在井下监测分站的数据采集电路。
[0012] 上述各井下监测分站采用16位计算机控制，实时采集膏体充填管道内的压力值以及流量值，并通过显示器翻屏显示出当前膏体充填管道内的压力值和流量值，当采集到的数据超过设定的报警值时进行声光报警。
[0013] 上述井上监测服务器在上述某个井下监测分站进行声光报警的同时也同步作出
声光报警。
[0014] 上述井上监测服务器预留控制接口，通过控制接口连接输送控制单元，其在进行声光报警的同时，通过输送控制单元控制膏体充填管道上游的充填泵停止运行。[0015] 本实用新型可具有以下有益技术效果：
[0016] 1、本实用新型采用多级总线分布式结构，本质安全型设计，系统最大监测容量可达1000测点，首次在国内实现了膏体充填管道在线压力监测。
[0017] 2、本实用新型中，各井下监测分站采用了硅压阻压力传感器，监测压力腔与被测介质隔离，可监测管道内瞬间的脉动冲击，安全又可靠；还特别适用于对输送大粒径膏体材料的管道压力监测。
[0018] 3、本实用新型中，井上监测服务器及通讯接口可安装在输送泵站控制机房内及调度室内，监测服务器与设备控制单元连接后可实现无人值守运行和远程操作，能够实现当系统监测到管道压力超过预定值时系统自动报警功能及可能情况下关闭充填泵，以免引起
管道堵塞事故。
附图说明
[0019] 下面结合附图与具体实施方式对本实用新型进行说明：
[0020] 图为本实用新型一种实施方式的结构原理示意框图。
具体实施方式
[0021] 结合附图，一种膏体充填管道压力在线检测系统，包括井上监测服务器1、井下监测主站2与若干个井下监测分站3。井上监测服务器1采用工业级PC扩展RDS或光纤接口，办公局域网用户通过电话线、光纤或/和以太环网方式接入井上监测服务器，由客户端模式或IE模式共享井上监测服务器的监测信息。井下监测主站2负责巡测各井下监测分站3，并巡测数据传送到井上监测服务器。一个井下监测分站对应膏体充填管道上的一个压力监测点，膏体输送管道沿线布置与监测分站数量相同的压力监测点；各井下监测分站设置有硅压阻压力传感器，硅压阻压力传感器采用法兰盘接入膏体充填管道，硅压阻压力传感器上的监测压力腔与流经膏体充填管道中的被测膏体隔离。上述井下监测主站与各井下监测分站分别配置一台防爆兼本安型电源，上述防爆兼本安型电源的输入端采用127V 交流供电。上述硅压阻压力传感器所输出的毫伏级电压信号由变送器转换成标准信号输出给所在监测分站的数据采集电路；上述各井下监测分站采用16位计算机控制，实时采集输送管道内的压力值以及流量值，并通过显示器翻屏显示出当前输送管道的压力值和流量值，当采集到的数据超过设定的报警值时进行声光报警。上述井上监测服务器在上述某个井下监测分站进行声光报警的同时也同步进行声光报警。上述井上监测服务器预留控制接口，通过控制接口连接输送控制单元，其在进行声光报警的同时，通过输送控制单元控制膏体充填管道上游的充填泵停止运行。
[0022] 上述方式采用多级总线分布式结构，本质安全型设计，系统最大监测容量可达 1000测点。井上监测服务器可通过OPC或FTP方式接入矿井局域网，井上监测服务器软件采用C/S+B/S结构，办公局域网用户可通过客户端模式或IE模式共享监测信息。井下监测主站内置RDS、NPORT接口，用户可选择电话线、光纤、环网方式与井上监测服务器连接。上述井下监测分站具有数据显示、总线通讯、报警功能，分站与分站之间通过RS485总线连接。
[0023] 监测过程及方法等如下：
[0024] 上述井上监测服务器及通讯接口安装在输送泵站控制机房内，由值班员监控操作运行，监测服务器与设备控制单元连接后可实现无人值守运行。井下在车场部分设一台井下监测主站，负责巡测各井下监测分站的数据，并将数据传送到井上监测服务器，可选择电话线、光纤、以太环网其中一种通讯方式。膏体充填管道沿线布置5个以上的压力监测点， 由各监测点处的一个井下监测分站实时采集数据，当分站接收到主站的巡测指令时将数据发送到主站。当某个压力监测点出现压力异常时，现场井下监测分站及井上监测服务器会即时作出自动报警。井下的供电采用KDW^型隔爆兼本安型直流电源。井下监测主站及各井下监测分站配置一台本安型电源。
[0025] 硅压阻压力传感器及其变换器输出的模拟信号接入井下监测分站的输入通道，上述井下监测分站的单片计算机实时采集输入通道的数据，并通过显示器翻屏显示出当前输送管道的压力值和流量值，当采集到的数据超过设定的报警值时可以进行声光报警。井下监测主站的计算机定时向其所辖的井下监测分站发出指令，分站根据指令的不同将不同的监测数据发送给井下监测主站。上述井下监测分站将采集得到的数据通过RS485总线回传到井下监测主站，井下监测主站能够将数据通过光纤、矿用电缆或者井下环网连接到井上数据通讯接口，接口将收到的数据通过RS232 口传输到井上监测服务器。井上监测服务器的监测分析软件，采用组态模拟显示膏体充填管道各部位的压力、流量；当数据超限时自动报警并记录报警事件信息，并通过输送控制单元自动停止输送设备。上述硅压阻压力传感器具有良好的动态响应范围，频响范围达到5KHz，可监测膏体充填管道内瞬间的脉动冲击； 压力传感器输出的毫伏级电压信号由变送器转换成标准信号输出给监测分站的数据采集电路，压力传感器选型上要考虑过载特性，管道输送过程因水锤惯性效应产生的脉动冲击可能达到正常压力的数倍以上，传感单元隔离组件设计时采用储能缓冲设计。
[0026] 上述方式中，有关部分可采取下述更为具体的指标参数：
[0027] 系统综合技术指标
[0028] 1)系统监测点数< 1¾点
[0029] 3)系统通讯距离 < 20km
[0030] 4)巡测周期 < 5S
[0031] 5)传输接口 RDS-100 1200bps 串行异步
[0032] OPTS-SC/ST 9600bps (光纤）
[0033] DE311 RJ45 9600bps (环网）
[0034] 6)通讯速率 600-19200BPS
[0035] 硅压阻压力传感器（变送器)
[0036] 1)量程 0-20MPa
[0037] 2)测量精度 1%FS
[0038] 3)输出信号 0-5V、4_20mA
[0039] 4)响应时间 20mS
[0040] 5)显示方式 LCD
[0041] 6)电源 DC 18V
[0042] 7)防爆形式本质安全型
[0043] 井下监测主站
[0044] 1)站点容量 1——16[0045] 2)显示方式 IXD中文显示16*4 LED背光[0046] 3)通讯方式 RDS 1200bps[0047] MWF201-SC/ST 9600bps[0048] DE311 RJ45 9600bos[0049] 4)巡测周期 < 3S[0050] 5)通讯距离 5km (下位分站)；20km (井上）[0051] 6)电源 DC18V (本安电源)150mA[0052] 7)防爆形式 本质安全型Exibl[0053] 井下监测分站 [0054] 1)输入信号 0-5V ；4-20mA[0055] 2)转换显示精度0.2% [0056] 3)采样周期 IOOmS[0057] 4)显示方式 IXD中文显示 16*4 LED背光[0058] 5)通讯方式 RS-485 1200bps[0059] 6)通讯距离 5km (至主站）[0060] 7)电源 DC18V (本安电源）150mA[0061] 8)防爆形式 本质安全型Exibl[0062] 监测分析控制软件的编制 [0063] 井上监测服务器的监测分析软件，采用组态实时模拟显示出管道各部位的压力、
流量的数据信息，当数据超限时自动报警并记录报警事件信息。监测分析软件可以将数据进行存储，形成历史数据，供用户查询。还可以显示输送管道某段时间的压力值和流量值的曲线图，具有报表输出、打印等功能。
[0064] 除上述方式外，井下监测主站也可设置有若干个，每一个井下监测主站对应多个井下监测分站。
Claims (5)
1. 一种膏体充填管道压力在线监测系统，特征在于其包括：井上监测服务器，井上监测服务器采用工业级PC扩展RDS或光纤接口，办公局域网用户通过电话线、光纤或/和以太环网方式接入井上监测服务器；井下监测主站，井下监测主站负责巡测各井下监测分站，并将巡测数据传送到井上监测服务器；若干个井下监测分站，一个井下监测分站对应膏体充填管道上的一个压力监测点，膏体输送管道沿线布置与监测分站数量相同的压力监测点；各井下监测分站设置有硅压阻压力传感器，硅压阻压力传感器采用法兰盘接入膏体充填管道，硅压阻压力传感器上的监测压力腔与流经膏体充填管道中的被测膏体隔离，各井下监测分站将采集到的数据通过数据总线回传到井下监测主站。
2.根据权利要求1所述的膏体充填管道压力在线监测系统，其特征在于：所述井下监测主站与各井下监测分站分别配置一台防爆兼本安型电源，上述防爆兼本安型电源的输入端采用127V交流供电。
3.根据权利要求1所述的膏体充填管道压力在线监测系统，其特征在于：所述井下监测主站设置有若干台，每一台井下监测主站对应多个井下监测分站。
4.根据权利要求1所述的膏体充填管道压力在线监测系统，其特征在于：所述硅压阻压力传感器所输出的毫伏级电压信号由变送器转换成标准信号输出给所在井下监测分站的数据采集电路。
5.根据权利要求1所述的膏体充填管道压力在线监测系统，其特征在于：所述井上监测服务器预留控制接口，通过控制接口连接输送控制单元，其在进行声光报警的同时，通过输送控制单元控制膏体充填管道上游的充填泵停止运行。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102116174A (zh) * | 2010-12-27 | 2011-07-06 | 淄博矿业集团有限责任公司 | 膏体充填管道压力在线监测系统 |
| CN103216263A (zh) * | 2012-01-21 | 2013-07-24 | 飞翼股份有限公司 | 一种采用截流阀来排空井下充填立管内空气的控制方法 |
| CN103216266A (zh) * | 2012-01-21 | 2013-07-24 | 飞翼股份有限公司 | 防止充填管路堵塞的压力检测方法 |
| CN103969406A (zh) * | 2014-05-16 | 2014-08-06 | 北京科技大学 | 一种膏体充填多场耦合研究装置及其使用方法 |
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- 2010-12-27 CN CN2010206805374U patent/CN201963360U/zh not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102116174A (zh) * | 2010-12-27 | 2011-07-06 | 淄博矿业集团有限责任公司 | 膏体充填管道压力在线监测系统 |
| CN103216263A (zh) * | 2012-01-21 | 2013-07-24 | 飞翼股份有限公司 | 一种采用截流阀来排空井下充填立管内空气的控制方法 |
| CN103216266A (zh) * | 2012-01-21 | 2013-07-24 | 飞翼股份有限公司 | 防止充填管路堵塞的压力检测方法 |
| CN103216266B (zh) * | 2012-01-21 | 2015-10-28 | 飞翼股份有限公司 | 防止充填管路堵塞的压力检测方法 |
| CN103216263B (zh) * | 2012-01-21 | 2016-01-20 | 飞翼股份有限公司 | 一种采用截流阀来排空井下充填立管内空气的控制方法 |
| CN103969406A (zh) * | 2014-05-16 | 2014-08-06 | 北京科技大学 | 一种膏体充填多场耦合研究装置及其使用方法 |
| CN103969406B (zh) * | 2014-05-16 | 2015-08-12 | 北京科技大学 | 一种膏体充填多场耦合研究装置及其使用方法 |
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