CN201953526U - Check valve for drainage and dust discharging port of automobile engine - Google Patents

Check valve for drainage and dust discharging port of automobile engine Download PDF

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CN201953526U
CN201953526U CN2010206889350U CN201020688935U CN201953526U CN 201953526 U CN201953526 U CN 201953526U CN 2010206889350 U CN2010206889350 U CN 2010206889350U CN 201020688935 U CN201020688935 U CN 201020688935U CN 201953526 U CN201953526 U CN 201953526U
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valve
umbrella
circle
float
diameter
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田利军
张贤哲
曾雷
刘志峰
秦立友
李冬梅
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Great Wall Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract

本实用新型公开了一种汽车发动机进气系统排水排尘口用单向阀,装配于排水排尘口处,其结构组成中包括阀壳、底盖、导向密封圈与浮子。该单向阀靠液体浮力与发动机真空度的辅助收紧,关闭时密封效果好无泄露可能,实现单向导通功能,依靠自然条件来控制且启闭灵敏自如,单向阀整体结构简单,成本低廉,有效防止车辆涉水时发动机进水。

Figure 201020688935

The utility model discloses a one-way valve for the drainage and dust discharge port of an automobile engine air intake system, which is assembled at the drainage and dust discharge port, and its structural composition includes a valve shell, a bottom cover, a guide sealing ring and a float. The one-way valve is tightened by the aid of liquid buoyancy and engine vacuum. When it is closed, the sealing effect is good and there is no possibility of leakage. It realizes the one-way conduction function and is controlled by natural conditions, and the opening and closing are sensitive and free. Inexpensive, effectively prevents water from entering the engine when the vehicle is wading.

Figure 201020688935

Description

汽车发动机进气系统排水排尘口用单向阀One-way valve for exhaust and dust outlet of automobile engine air intake system

技术领域technical field

本实用新型涉及一种车辆用阀类配件,具体地说是一种汽车发动机进气系统排水排尘口用单向阀。The utility model relates to a valve fitting for a vehicle, in particular to a one-way valve for a drain and dust outlet of an automobile engine air intake system.

背景技术Background technique

车辆在涉水时,如果发动机进水将会导致车辆熄火,甚至会带来报废的严重后果,其根本原因是由于属于进气系统最低点的排水排尘孔位置处发生液态水倒吸所致。在汽车进气系统设计时,一般在进气管最低点设置排水、排尘孔,该孔用于排出由于清洗车辆、灰尘沉积在进气管内的杂质,这种设计一般运用于紧凑型轿车,由于轿车前部较低,当车辆涉水时,水位高度淹没排水孔位置时,在发动机真空度作用下,该孔由排水孔直接成为进水孔。When the vehicle is wading, if water enters the engine, it will cause the vehicle to stall, and even cause serious consequences of scrapping. The root cause is that liquid water is sucked back at the position of the drainage and dust discharge hole, which belongs to the lowest point of the intake system. . When designing the air intake system of a car, drainage and dust discharge holes are generally set at the lowest point of the intake pipe. This hole is used to discharge impurities deposited in the intake pipe due to cleaning the vehicle. The front part of the car is relatively low. When the vehicle is wading, when the water level submerges the position of the drain hole, under the vacuum of the engine, the hole will directly become the water inlet hole from the drain hole.

专利号为ZL2009200330059的中国实用新型专利,公开了一种车辆排气管防进水装置,具有一个与排气口接通的带球阀包裹壳的双出气口管道,球阀包裹壳内配装有与管道进气管接通的步进电机控制的三通球阀,在管道的两出气口分别接设带进压排气管的小型离心涡轮气体压缩机和一支下壁设有水传感器的普通排水管。该产品专利借助控制电路和水传感器自动及时控制球阀,实现普通排气与增压排气,从而防止汽车涉水行驶时发动机进气系统进水的现象发生。该产品需要耗用电能,结构复杂,成本较高,不宜实施推广。The Chinese utility model patent No. ZL2009200330059 discloses a vehicle exhaust pipe anti-water ingress device, which has a double air outlet pipe with a ball valve wrapping shell connected to the exhaust port. The ball valve wrapping shell is equipped with a A three-way ball valve controlled by a stepping motor connected to the inlet pipe of the pipeline, a small centrifugal turbine gas compressor with an inlet pressure exhaust pipe and an ordinary drain pipe with a water sensor on the lower wall are respectively connected to the two outlets of the pipeline . The product patent uses the control circuit and water sensor to automatically and timely control the ball valve to realize ordinary exhaust and supercharged exhaust, so as to prevent the phenomenon of water entering the engine intake system when the car is wading. This product needs to consume electric energy, has a complex structure and high cost, so it is not suitable for promotion.

在现有汽车产品中有一种装配于油箱上的安全阀,其构成中包括依次装配于一体的阀壳、双弹簧、弹簧壳体、塑料挡板、重力球、底盖等,阀的关闭是通过弹簧弹力加液体浮力来控制,存在以下缺点:In the existing automobile products, there is a safety valve assembled on the fuel tank. Its composition includes a valve housing, double springs, spring housing, plastic baffle, gravity ball, bottom cover, etc. assembled in sequence. The closing of the valve is It is controlled by spring force plus liquid buoyancy, which has the following disadvantages:

i、弹簧弹力一致性较差,质量控制难度大;i. The consistency of the spring elasticity is poor, and the quality control is difficult;

ii、当液体浮力加弹簧力处于关闭临界状态时,由于行驶中车辆震动会出现左右摇摆而导致泄露,使液体直接被发动机吸入,不能保证阻止液体倒吸的效果;ii. When the liquid buoyancy plus the spring force are in the critical state of closing, the vehicle will sway from side to side due to the vibration of the vehicle and cause leakage, so that the liquid is directly sucked into the engine, and the effect of preventing the liquid from sucking back cannot be guaranteed;

iii、阀的结构复杂,组成零部件数量较多成本过高。iii. The structure of the valve is complex, and the number of component parts is large and the cost is too high.

发明内容Contents of the invention

    本实用新型要解决的技术问题,是提供一种汽车发动机进气系统排水排尘口用单向阀,靠液体浮力与发动机真空度的辅助收紧,关闭时密封效果好无泄露可能,其结构简单,成本低廉。 The technical problem to be solved by the utility model is to provide a one-way valve for the drainage and dust outlet of the automobile engine air intake system, which is tightened by the aid of the buoyancy of the liquid and the vacuum degree of the engine, and has a good sealing effect and no possibility of leakage when closed. Simple and low cost.

为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

一种汽车发动机进气系统排水排尘口用单向阀,装配于车辆进气系统排水排尘口处,包括阀壳与底盖,底盖固定于阀壳底部,二者间为阀腔,所述单向阀还包括导向密封圈与浮子,其中A one-way valve for the drainage and dust discharge port of the automobile engine air intake system, which is assembled at the drainage and dust discharge port of the vehicle intake system, including a valve housing and a bottom cover, the bottom cover is fixed on the bottom of the valve housing, and the valve chamber is between the two. The one-way valve also includes a guide sealing ring and a float, wherein

伞形导向密封圈设于阀腔内,其伞杆经底盖中心孔向下伸出阀腔之外,所述导向密封圈的伞顶为中间厚四周薄的球冠状,其上表面为球面,伞顶尺寸介于壳体进水口与壳体内径之间,伞顶向上运动时与阀口为球面密封;The umbrella-shaped guide seal ring is set in the valve cavity, and its umbrella rod extends downwards out of the valve cavity through the center hole of the bottom cover. The umbrella top of the guide seal ring is a spherical crown with a thick middle and thin surroundings, and its upper surface is a spherical surface. , the size of the umbrella top is between the water inlet of the shell and the inner diameter of the shell. When the umbrella top moves upwards, it is spherically sealed with the valve port;

所述底座上环中心布有至少两个进水孔,与进水孔外缘相外切的圆即外切圆与伞顶径向最大尺寸处所在圆的圆心位于同一中心轴线上,且直径小于后者直径;There are at least two water inlet holes in the center of the upper ring of the base, and the circle circumscribed with the outer edge of the water inlet hole, that is, the circumscribed circle and the center of the circle where the radial maximum dimension of the umbrella top is located on the same central axis, and the diameter smaller than the latter diameter;

所述浮子穿于伞杆上,位于伞顶下方,浮子径向轮廓于底座上的投影落同一圆上,该圆直径为所述外切圆直径的3/4。The float is worn on the umbrella pole and is located below the umbrella top. The projection of the radial profile of the float on the base falls on the same circle, and the diameter of this circle is 3/4 of the diameter of the circumscribed circle.

以上为本实用新型的基本结构,使用时将该单向阀通过螺纹装配在车辆排水排尘口处,这就要求安装位置厚度至少要在10mm以上,单向阀安装后不能伸入进气系统主管道,当车辆涉水高度淹没排水孔位置且不高于进气口位置时,水通过底盖上的孔进入阀腔使浮子浮起,并推动导向密封圈上移关闭阀口,此时除了液体浮力外还增加了发动机真空度的辅助收紧,实现很好的关闭效果;当液体高度位于阀体进气口高度时,由于浮子伞顶的面积大于底盖上进水孔外缘所处位置,且阀壳上的通道处于导向密封圈的遮蔽位置(上部留有水流的缓冲区),所以浮子关闭早于水的游动,当涉水完毕后导向密封圈在重力的作用下恢复实现正常的排水功能。本实用新型阀口处伞顶启闭完全由自然条件来控制且启闭灵敏自如,单向阀的整体结构简单,成本低廉,能够有效防止进水。The above is the basic structure of the utility model. When in use, the one-way valve is assembled on the vehicle drainage and dust outlet through threads, which requires the thickness of the installation position to be at least 10mm, and the one-way valve cannot be inserted into the air intake system after installation. For the main pipeline, when the wading height of the vehicle submerges the position of the drain hole and is not higher than the position of the air inlet, water enters the valve cavity through the hole on the bottom cover to float the float, and pushes the guide sealing ring to move up to close the valve port. In addition to the buoyancy of the liquid, it also increases the auxiliary tightening of the vacuum degree of the engine to achieve a good closing effect; when the liquid height is at the height of the air inlet of the valve body, the area of the top of the float umbrella is larger than the outer edge of the water inlet hole on the bottom cover. position, and the channel on the valve housing is in the shielded position of the guide seal (a buffer zone for water flow is left on the upper part), so the float closes earlier than the water swims, and the guide seal recovers under the action of gravity after the wading is completed To achieve normal drainage function. The opening and closing of the umbrella top at the valve port of the utility model is completely controlled by natural conditions, and the opening and closing are sensitive and free. The overall structure of the one-way valve is simple, the cost is low, and water ingress can be effectively prevented.

作为本实用新型的优化,所述阀壳外形为圆柱形,其阀腔为圆柱形;伞形导向密封圈的重量足以使其在受零浮力时向下回至正常位;所述底盖与浮子的主体均为圆柱形。As an optimization of the utility model, the shape of the valve casing is cylindrical, and the valve cavity is cylindrical; the weight of the umbrella-shaped guide sealing ring is enough to make it return to the normal position when subjected to zero buoyancy; the bottom cover and The bodies of the floats are all cylindrical.

这样的结构限定,易于构件的加工成形,质量易控制且通用性能高,制造费用低廉;另外还利于各构件间的配合。Such a structural limitation facilitates processing and forming of components, easy quality control, high general performance, and low manufacturing cost; in addition, it is also conducive to the cooperation between various components.

由于采用了上述的技术方案,本实用新型与现有技术相比,所取得的技术进步在于:本实用新型实现单向导通功能,依靠自然条件来控制且启闭灵敏自如,单向阀整体结构简单,成本低廉,有效防止进水。Due to the adoption of the above-mentioned technical scheme, compared with the prior art, the technical progress of the utility model lies in: the utility model realizes the one-way conduction function, relies on natural conditions to control and is sensitive to opening and closing, and the overall structure of the one-way valve Simple, low cost, and effective protection against water ingress.

本实用新型下面将结合说明书附图与具体实施例作进一步详细说明。The utility model will be further described in detail in conjunction with the accompanying drawings and specific embodiments below.

附图说明Description of drawings

图1、图2分别是本实用新型实施例的主视图、仰视图。Fig. 1, Fig. 2 are the front view, the bottom view of the utility model embodiment respectively.

图中:1—阀壳, 2—导向密封圈, 3—浮子, 4—底盖,5—进水孔,6—阀口,7—浮子之杆孔,8—底盖之杆孔。In the figure: 1—valve housing, 2—guiding sealing ring, 3—float, 4—bottom cover, 5—inlet hole, 6—valve port, 7—rod hole of float, 8—rod hole of bottom cover.

具体实施方式Detailed ways

实施例Example

图1、图2所示为一种汽车发动机进气系统排水排尘口用单向阀,上部接口带有外螺纹,用于通过螺纹配合装配在车辆排水排尘口处。Figures 1 and 2 show a one-way valve for the drainage and dust outlet of the automobile engine air intake system. The upper interface has external threads, which are used to fit on the vehicle's drainage and dust outlet through thread fitting.

该单向阀包括阀壳1、底盖4、导向密封圈2与浮子3。The one-way valve includes a valve casing 1 , a bottom cover 4 , a guide sealing ring 2 and a float 3 .

圆柱形底盖4卡接固定于外形为圆柱形的阀壳1底部,二者间为圆柱形阀腔,底盖4的径向尺寸与阀腔相匹配。The cylindrical bottom cover 4 is clamped and fixed on the bottom of the cylindrical valve casing 1 , with a cylindrical valve cavity between them, and the radial dimension of the bottom cover 4 matches the valve cavity.

伞形导向密封圈3为橡胶材质,设于阀腔内,其圆柱状伞杆经设于底盖4中心处的底盖之杆孔8向下伸出阀腔之外。导向密封圈2的伞顶为中间厚四周薄的球冠状,即整体为球体的一部分,其上表面为球面,也就是说故伞顶的纵向截面形状中的上轮廓线为圆弧形。伞顶尺寸大于阀壳1的设于阀腔内的阀口6的尺寸并小于阀腔的径向尺寸,伞顶向上运动与阀口6相触时,足以于阀口6下方覆盖阀口,二者间为球面密封。Umbrella guide sealing ring 3 is rubber material, is located in the valve chamber, and its cylindrical umbrella rod extends out of the valve chamber downwards through the rod hole 8 of the bottom cover that is located at the center of bottom cover 4 . The umbrella top of guide sealing ring 2 is the spherical crown that is thick all around in the middle, promptly whole is a part of spheroid, and its upper surface is a spherical surface, that is to say so the upper contour line in the longitudinal section shape of umbrella top is circular arc. The size of the umbrella top is larger than the size of the valve port 6 located in the valve cavity of the valve housing 1 and smaller than the radial size of the valve cavity. When the umbrella top moves upward and touches the valve port 6, it is enough to cover the valve port below the valve port 6. There is a spherical seal between the two.

底座4上环中心均布有四个进水孔5,进水孔5外缘所在圆与伞顶径向最大尺寸处所在水平圆的圆心位于同一中心轴线上,且直径小于后者直径。Four inlet holes 5 are evenly distributed in the center of the upper ring of the base 4, and the circle where the outer edge of the inlet hole 5 is located and the center of the horizontal circle where the radial maximum dimension of the umbrella top is located are on the same central axis, and the diameter is smaller than the latter diameter.

浮子穿于伞杆上,位于伞顶下方,浮子径向轮廓于底座上的投影落同一圆上,该圆直径为所述外切圆直径的3/4。浮子3其中心处带有浮子之杆孔7,该孔7的孔形、孔径与伞杆径向结构相匹配。The float passes through the umbrella pole and is located below the umbrella top. The projection of the radial profile of the float on the base falls on the same circle, and the diameter of this circle is 3/4 of the diameter of the circumscribed circle. The center of the float 3 is provided with a pole hole 7 of the float, and the shape and diameter of the hole 7 match the radial structure of the umbrella pole.

Claims (2)

1. an automotive engine air intake system draining dust exhaust port one-way valve is assemblied in vehicle intake system draining dust exhaust port place, comprises valve casing and bottom, bottom is fixed in the valve casing bottom, the two is a valve pocket, it is characterized in that: described one-way valve also comprises pilot seal circle and float, wherein
Umbrella shape pilot seal circle is located in the valve pocket, its umbrella bar stretches out outside the valve pocket downwards through the bottom center hole, the umbrella top of described pilot seal circle is spherical crown shape thin around the thick middle, its upper surface is a sphere, umbrella top size is between housing water intake and housing internal diameter, and umbrella pushes up when moving upward and valve port is a ball face sealing;
The ring center is furnished with at least two water inlets on the described base, be that circumcircle and umbrella push up radially that the overall dimensions place is positioned on the same central axis in the center of circle of circle with the mutually circumscribed circle of water inlet outer rim, and diameter is less than latter's diameter;
Described float is through on the umbrella bar, is positioned at below, umbrella top, and the float radial contour is on the projection on the base falls same circle, and this circular diameter is 3/4 of a described circumcircle diameter.
2. automotive engine air intake system draining dust exhaust port one-way valve according to claim 1, it is characterized in that: described valve casing profile is cylindrical, its valve pocket is cylindrical; The weight of umbrella shape pilot seal circle is enough to make it to be back to normal position downwards when being subjected to neutral buoyancy; The main body of described bottom and float is cylindrical.
CN2010206889350U 2010-12-30 2010-12-30 Check valve for drainage and dust discharging port of automobile engine Expired - Fee Related CN201953526U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102937043A (en) * 2012-12-06 2013-02-20 西华大学 EGR (Exhaust Gas Recirculation) water filtering tank and water filtering type exhaust gas recirculation system
CN104675475A (en) * 2012-06-29 2015-06-03 常州科普动力机械有限公司 Lubricating oil circuit for quickly lubricating diesel engine and method for operating lubricating oil circuit
CN104675474A (en) * 2012-06-29 2015-06-03 常州科普动力机械有限公司 Diesel engine lubricating oil way pumping oil and lubricating rapidly
CN109899190A (en) * 2019-03-07 2019-06-18 江苏理工学院 A kind of drainage type air inlet pipe
EP3502434A1 (en) * 2017-12-22 2019-06-26 RENAULT s.a.s. Condensate removal device in a supercharging circuit of an internal combustion engine
CN110566683A (en) * 2019-09-26 2019-12-13 长安大学 non-frequency-motion hammer-eliminating position control valve and mounting method and position control method thereof
CN110926887A (en) * 2019-11-25 2020-03-27 陈洁 Portable sampling device for detecting atmospheric pollution degree

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104675475A (en) * 2012-06-29 2015-06-03 常州科普动力机械有限公司 Lubricating oil circuit for quickly lubricating diesel engine and method for operating lubricating oil circuit
CN104675474A (en) * 2012-06-29 2015-06-03 常州科普动力机械有限公司 Diesel engine lubricating oil way pumping oil and lubricating rapidly
CN104675474B (en) * 2012-06-29 2017-10-31 常州科普动力机械有限公司 The lubricant passage way for the diesel engine that machine oil is quickly pumped out and Rapid Implementation lubricates can be made
CN102937043A (en) * 2012-12-06 2013-02-20 西华大学 EGR (Exhaust Gas Recirculation) water filtering tank and water filtering type exhaust gas recirculation system
EP3502434A1 (en) * 2017-12-22 2019-06-26 RENAULT s.a.s. Condensate removal device in a supercharging circuit of an internal combustion engine
FR3075873A1 (en) * 2017-12-22 2019-06-28 Renault S.A.S DEVICE FOR EVACUATING CONDENSATES IN A SUPER-POWER CIRCUIT OF A COMBUSTION ENGINE
CN109899190A (en) * 2019-03-07 2019-06-18 江苏理工学院 A kind of drainage type air inlet pipe
CN110566683A (en) * 2019-09-26 2019-12-13 长安大学 non-frequency-motion hammer-eliminating position control valve and mounting method and position control method thereof
CN110566683B (en) * 2019-09-26 2021-07-16 长安大学 A non-frequency-moving hammer eliminating position control valve and its installation method and position control method
CN110926887A (en) * 2019-11-25 2020-03-27 陈洁 Portable sampling device for detecting atmospheric pollution degree
CN110926887B (en) * 2019-11-25 2022-03-18 山东海慧环境科技有限公司 Portable sampling device for detecting atmospheric pollution degree

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