CN201935557U - Regenerative combustion furnace - Google Patents

Regenerative combustion furnace Download PDF

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CN201935557U
CN201935557U CN201120068654XU CN201120068654U CN201935557U CN 201935557 U CN201935557 U CN 201935557U CN 201120068654X U CN201120068654X U CN 201120068654XU CN 201120068654 U CN201120068654 U CN 201120068654U CN 201935557 U CN201935557 U CN 201935557U
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furnace
valve
regenerative
burner
heat storage
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马宗瑜
郭利亚
马文彬
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JINSHA COMBUSTION TECHNIQUE Ltd
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JINSHA COMBUSTION TECHNIQUE Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Abstract

本实用新型涉及一种用于有色金属冶炼、加工的燃烧炉,特别是一种蓄热式燃烧炉。它包括冶炼锅,冶炼锅的外部套装有炉体,冶炼锅和炉体之间设置有循环风道;循环风道的出口处设置蓄热烧嘴,蓄热烧嘴与控制阀门连接;蓄热烧嘴均与换向阀连接,换向阀与鼓风机和引风机连接;控制阀门均设置在燃料输送管道上。本实用新型结构简单,将蓄热烧嘴放置在循环风道的出口处,将燃气和空气在进入炉膛之前就在蓄热烧嘴中混合,使之在进入炉膛前就具备了燃烧条件,燃料和空气混合更充分,热效率高,燃耗低;本实用新型对燃烧炉内的余热进行充分的回收利用,回收率高,节约能源,提高热工设备的热效率,降低有害气体排放,使炉体受热均匀,延长燃烧炉的使用寿命。

Figure 201120068654

The utility model relates to a combustion furnace used for smelting and processing nonferrous metals, in particular to a regenerative combustion furnace. It includes a smelting pot, the outer part of the smelting pot is equipped with a furnace body, and a circulating air duct is set between the smelting pot and the furnace body; a heat storage burner is installed at the outlet of the circulating air duct, and the heat storage burner is connected with a control valve; the heat storage The burners are all connected with the reversing valve, and the reversing valve is connected with the blower and the induced draft fan; the control valves are all arranged on the fuel delivery pipeline. The utility model has a simple structure. The regenerative burner is placed at the outlet of the circulating air duct, and the gas and air are mixed in the regenerative burner before entering the furnace, so that it has the combustion conditions before entering the furnace. It is more fully mixed with air, has high thermal efficiency and low fuel consumption; the utility model fully recovers and utilizes the waste heat in the combustion furnace, has a high recovery rate, saves energy, improves the thermal efficiency of thermal equipment, reduces harmful gas emissions, and makes the furnace body Even heating, prolonging the service life of the combustion furnace.

Figure 201120068654

Description

蓄热式燃烧炉Regenerative combustion furnace

技术领域technical field

本实用新型涉及一种用于有色金属冶炼、加工的燃烧炉,特别是一种蓄热式燃烧炉。The utility model relates to a combustion furnace used for smelting and processing nonferrous metals, in particular to a regenerative combustion furnace.

背景技术Background technique

目前,在锡、铅、铝、铜等有色金属的冶炼或加工工艺过程中,都是以可燃气体或可燃液体作为燃料,所需热能多,燃烧时间长,不仅工作效率低,还需要大量的燃料,资金消耗大,有绝大一部分的余热都白白排放掉,浪费严重。目前,虽然市场上出现了“蓄热式燃烧器”,但是传统的蓄热式燃烧器都是将燃气与空气在进入炉膛后进行混合,由于炉膛内温度极高,二者的混合效果低,燃烧不充分,热效率低,燃耗高,余热的回收利用率不明显。At present, in the process of smelting or processing non-ferrous metals such as tin, lead, aluminum, copper, etc., combustible gas or liquid is used as fuel, which requires a lot of heat energy and takes a long time to burn. Fuel and capital consumption are large, and most of the waste heat is discharged in vain, which is a serious waste. At present, although "regenerative burners" have appeared on the market, traditional regenerative burners mix gas and air after entering the furnace. Due to the extremely high temperature in the furnace, the mixing effect of the two is low. Insufficient combustion, low thermal efficiency, high fuel consumption, and insignificant recycling rate of waste heat.

发明内容Contents of the invention

本实用新型是针对现有技术中存在的不足,提供一种热效率高、燃耗低、余热回收率高的蓄热式燃烧炉。The utility model aims at the deficiencies in the prior art, and provides a regenerative combustion furnace with high thermal efficiency, low fuel consumption and high waste heat recovery rate.

实现上述目的采用的技术方案是:一种蓄热式燃烧炉,包括冶炼锅,冶炼锅的外部套装有炉体,所述冶炼锅和炉体之间设置有循环风道;循环风道的出口处分别设置有蓄热烧嘴,各蓄热烧嘴分别与各自的控制阀门连接;蓄热烧嘴均与换向阀连接,换向阀与鼓风机和引风机连接;所述控制阀门均设置在与蓄热烧嘴连接的燃料输送管道上。The technical solution adopted to achieve the above purpose is: a regenerative combustion furnace, including a smelting pot, a furnace body is set outside the smelting pot, and a circulating air duct is arranged between the smelting pot and the furnace body; the outlet of the circulating air duct There are regenerative burners at each place, and each regenerative burner is connected with its own control valve; the regenerative burners are connected with the reversing valve, and the reversing valve is connected with the blower and the induced draft fan; the control valves are all set at On the fuel delivery pipeline connected to the regenerative burner.

控制阀门包括点火电动阀和燃料切断阀。Control valves include ignition electric valves and fuel shutoff valves.

换向阀与引风机连接的管路上设置有排烟温度变送器;换向阀与鼓风机连接的管路上设置有风量调节阀。An exhaust gas temperature transmitter is arranged on the pipeline connecting the reversing valve and the induced draft fan; an air volume regulating valve is arranged on the pipeline connecting the reversing valve and the blower.

与现有技术相比,本实用新型结构简单,将蓄热烧嘴放置在循环风道的出口处,将燃气和空气在进入炉膛之前就在蓄热烧嘴中混合,使之在进入炉膛前就具备了燃烧条件,这样使得燃料和空气混合更充分,热效率高,燃耗低;本实用新型根据蓄热烧嘴的原理,对燃烧炉内的余热进行充分的回收利用,回收率高,节约能源,提高热工设备的热效率,降低有害气体的排放,使得燃烧炉炉体受热温度均匀,延长燃烧炉的使用寿命。Compared with the prior art, the utility model has a simple structure. The regenerative burner is placed at the outlet of the circulating air duct, and the gas and air are mixed in the regenerative burner before entering the furnace, so that the gas and air are mixed before entering the furnace. The combustion conditions are met, so that the fuel and air are mixed more fully, the thermal efficiency is high, and the fuel consumption is low; the utility model fully recycles the waste heat in the combustion furnace according to the principle of the regenerative burner, and has a high recovery rate and saves energy. Energy, improve the thermal efficiency of thermal equipment, reduce the emission of harmful gases, make the heating temperature of the furnace body uniform, and prolong the service life of the combustion furnace.

附图说明Description of drawings

图1为本实用新型整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.

图中:冶炼锅1,炉体2,循环风道3,二号蓄热烧嘴4,二号点火枪5,二号点火电动阀6,换向阀7,二号燃料切断阀8,风量调节阀9,燃料调节阀10,燃料输送管道11,鼓风机12,一号燃料切断阀13,排烟温度变送器14,一号点火电动阀15,一号点火枪16,一号蓄热烧嘴17,引风机18。In the figure: smelting pot 1, furnace body 2, circulating air duct 3, No. 2 regenerative burner 4, No. 2 ignition gun 5, No. 2 ignition electric valve 6, reversing valve 7, No. 2 fuel cut-off valve 8, air volume Regulating valve 9, fuel regulating valve 10, fuel delivery pipe 11, blower 12, No. 1 fuel cut-off valve 13, exhaust gas temperature transmitter 14, No. 1 electric ignition valve 15, No. Mouth 17, induced draft fan 18.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型做进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

参见附图1,本实用新型所公开的蓄热式燃烧炉是以可燃气体或可燃液体为燃料,应用于锡、铅、铝、铜等有色金属的冶炼、加工工艺中的加热设备。本实施例中,蓄热烧嘴和控制阀门均分别为两个,相对设置在循环风道的两个出口处,为了控制的稳定性和准确性,控制阀门还可以分别通过电路与PLC控制器连接,实现数字化控制。Referring to accompanying drawing 1, the regenerative combustion furnace disclosed by the utility model uses combustible gas or combustible liquid as fuel, and is used as heating equipment in the smelting and processing of tin, lead, aluminum, copper and other non-ferrous metals. In this embodiment, there are two regenerative burners and two control valves, which are relatively arranged at the two outlets of the circulating air duct. Connect to realize digital control.

这种蓄热式燃烧炉,包括冶炼锅1,冶炼锅1的外部套装有炉体2,冶炼锅1和炉体2之间上设置有循环风道3。循环风道3的出口处分别设置有蓄热烧嘴,包括一号蓄热烧嘴17和二号蓄热烧嘴4,蓄热烧嘴上还分别设置有与其连接的点火枪,即一号点火枪16和二号点火枪5,各蓄热烧嘴分别与各自的控制阀门连接。一号蓄热烧嘴17和二号蓄热烧嘴4均与换向阀7连接,换向阀7与鼓风机12和引风机18连接。控制阀门均设置在于蓄热烧嘴连接的燃料输送管道11上,燃料输送管道11分为两个支路:一条通过点火电动阀直接与蓄热烧嘴连接;另一条支路上设置一个燃料调节阀10,通过该燃料调节阀10之后的管路分别通过燃料切断阀之后与蓄热烧嘴连接。This regenerative combustion furnace includes a smelting pot 1, a furnace body 2 is set on the outside of the smelting pot 1, and a circulating air duct 3 is arranged between the smelting pot 1 and the furnace body 2. The outlets of the circulating air duct 3 are respectively provided with regenerative burners, including the No. 1 regenerative burner 17 and the No. 2 regenerative burner 4. The regenerative burners are also respectively provided with ignition guns connected to them, that is, the No. 1 regenerative burner. Ignition gun 16 and No. 2 ignition gun 5, each regenerative burner is connected with respective control valve respectively. No. 1 regenerative burner 17 and No. 2 regenerative burner 4 are connected with reversing valve 7 , and reversing valve 7 is connected with air blower 12 and induced draft fan 18 . The control valves are all set on the fuel delivery pipeline 11 connected to the regenerative burner, and the fuel delivery pipeline 11 is divided into two branches: one is directly connected to the regenerative burner through the ignition electric valve; the other branch is provided with a fuel regulating valve 10. The pipelines passing through the fuel regulating valve 10 are respectively connected to the regenerative burner after passing through the fuel cut-off valve.

控制阀门包括点火电动阀和燃料切断阀,根据所连接的蓄热烧嘴的不同分为一号点火电动阀15、一号燃料切断阀13、二号点火电动阀6、二号燃料切断阀8。The control valves include the ignition electric valve and the fuel cut-off valve, which are divided into No. 1 ignition electric valve 15, No. 1 fuel cut-off valve 13, No. 2 ignition electric valve 6, and No. 2 fuel cut-off valve 8 according to the connected regenerative burners. .

换向阀7与引风机18连接的管路上设置有排烟温度变送器14;换向阀7与鼓风机12连接的管路上设置有风量调节阀9。An exhaust gas temperature transmitter 14 is arranged on the pipeline connecting the reversing valve 7 and the induced draft fan 18 ; an air volume regulating valve 9 is arranged on the pipeline connecting the reversing valve 7 and the blower 12 .

本实用新型的工作原理是:The working principle of the utility model is:

将要熔炼的金属置于冶炼锅1内,冶炼锅1安装在炉体2内部,二者之间设置一个循环风道3,两台蓄热烧嘴4、17安装在炉体2前面、循环风道3的出口处,由燃料切断阀8、13、换向阀7、风量调节阀9、燃料调节阀10、排烟温度变送器14、点火电动阀6和15、点火枪5和16组成燃料燃烧控制系统并实现蓄热换向功能。一号点火电动阀15和一号点火枪16用来点燃一号蓄热烧嘴17,引燃该烧嘴主火焰之后,一号燃料切断阀13处于开启状态,同样,二号点火电动阀6和二号点火枪5用来点燃二号蓄热烧嘴4,引燃该烧嘴主火焰之后,二号燃料切断阀8处于开启状态,燃料调节阀10根据热风温度的高低进行调节大小,风量调节阀9与燃料调节阀10成一定比例进行调节开度大小,使得燃料和空气在进入炉体内部之前,先在蓄热烧嘴内进行混合,然后再进入炉体内,这就使燃料和空气充分混合,提高燃烧率,节约能源。The metal to be smelted is placed in the smelting pot 1, and the smelting pot 1 is installed inside the furnace body 2, and a circulating air duct 3 is set between the two, and two regenerative burners 4, 17 are installed in front of the furnace body 2, and the circulating air The outlet of channel 3 is composed of fuel cut-off valves 8, 13, reversing valve 7, air volume regulating valve 9, fuel regulating valve 10, exhaust gas temperature transmitter 14, ignition electric valves 6 and 15, ignition guns 5 and 16 Fuel combustion control system and realize heat storage and reversing function. The No. 1 ignition electric valve 15 and the No. 1 ignition gun 16 are used to ignite the No. 1 regenerative burner 17. After the main flame of the burner is ignited, the No. 1 fuel cut-off valve 13 is in an open state. Similarly, the No. 2 ignition electric valve 6 And the No. 2 ignition gun 5 is used to ignite the No. 2 regenerative burner 4. After the main flame of the burner is ignited, the No. 2 fuel cut-off valve 8 is in an open state, and the fuel regulating valve 10 is adjusted according to the temperature of the hot air. The regulating valve 9 and the fuel regulating valve 10 adjust the opening in a certain ratio, so that the fuel and air are mixed in the regenerative burner before entering the furnace body, and then enter the furnace body, which makes the fuel and air Mix well, increase combustion rate and save energy.

该蓄热式燃烧炉在运行中当一号蓄热烧嘴17燃烧时,二号蓄热烧嘴4处于排烟蓄热状态,此时换向阀7使一号蓄热烧嘴17处于鼓风状态,二号蓄热烧嘴4处于引风状态。由于二号蓄热烧嘴4储蓄了一号蓄热烧嘴17运行时的烟气显热,从而可使排烟温度降低到允许极限阶段,同时,当该烧嘴转为燃烧状态时,空气通过蓄热烧嘴将储蓄的热量转换为空气显热,用于燃烧配风,提高配风的温度,从而节省了燃料减少了排烟。反之,当排烟温度变送器14达到设定换向温度时,换向阀7自动换向,这时二号蓄热烧嘴4处于燃烧状态,一号蓄热烧嘴17处于排烟蓄热状态,此时换向阀7使二号蓄热烧嘴4处于鼓风状态,一号蓄热烧嘴17处于引风状态。同样一号蓄热烧嘴17储蓄二号蓄热烧嘴4运行时的烟气显热,通过介质空气应用到一号蓄热烧嘴17再燃烧状态时,如此来回进行换向燃烧。由于采用了蓄热技术使这个燃烧炉达到了极限节能和极限降低NOx排放量的双重目的。燃烧炉炉体两侧的蓄热烧嘴中的蓄热器交替燃烧和排烟,高速气流使炉内气体产生很强的搅混作用。炉内气流的主导流向是从一侧流向另一侧,并且不断地变化方向,从而扩展了火焰燃烧区域,火焰的边界几乎扩展到炉膛的边界,使炉内温度均匀。延长了加热炉的使用寿命。When the regenerative combustion furnace is in operation, when the No. 1 regenerative burner 17 is burning, the No. 2 regenerative burner 4 is in the state of exhausting and storing heat. At this time, the reversing valve 7 makes the No. 1 regenerative burner 17 in the drum In the wind state, the No. 2 regenerative burner 4 is in the air-inducing state. Since the No. 2 regenerative burner 4 stores the flue gas sensible heat of the No. 1 regenerative burner 17 during operation, the exhaust gas temperature can be reduced to the allowable limit stage. At the same time, when the burner turns into a combustion state, the air The stored heat is converted into the sensible heat of the air through the regenerative burner, which is used to burn the air distribution and increase the temperature of the air distribution, thereby saving fuel and reducing smoke exhaust. Conversely, when the exhaust gas temperature transmitter 14 reaches the set reversing temperature, the reversing valve 7 will automatically reversing. At this time, the No. In hot state, at this time, the reversing valve 7 makes the No. 2 regenerative burner 4 be in the blowing state, and the No. 1 regenerative burner 17 is in the air-inducing state. Similarly, No. 1 regenerative burner 17 saves the flue gas sensible heat during operation of No. 2 regenerative burner 4, and when the medium air is applied to No. 1 regenerative burner 17 in the recombustion state, the reversing combustion is carried out like this. Due to the use of heat storage technology, this combustion furnace achieves the dual purpose of extreme energy saving and extreme reduction of NOx emissions. The regenerators in the regenerative burners on both sides of the combustion furnace body alternately burn and exhaust smoke, and the high-speed airflow makes the gas in the furnace have a strong mixing effect. The main flow direction of the airflow in the furnace is from one side to the other, and the direction is constantly changing, thereby expanding the flame burning area, and the boundary of the flame is almost extended to the boundary of the furnace, so that the temperature in the furnace is uniform. The service life of the heating furnace is extended.

Claims (3)

1. a heat storage type combustion stove comprises and smelts pot, and the outer cover of smelting pot is equipped with body of heater, it is characterized in that, is provided with circulation air path between described smelting pot and the body of heater; The exit of circulation air path is respectively arranged with heat-accumulating burner, and each heat-accumulating burner is connected with separately by-pass valve control respectively; Heat-accumulating burner all is connected with reversal valve, and reversal valve is connected with air-introduced machine with air blast; On the fuel tube that described by-pass valve control all is arranged on heat-accumulating burner is connected.
2. heat storage type combustion stove according to claim 1 is characterized in that, described by-pass valve control comprises igniting motor-driven valve and fuel cutoff valve.
3. heat storage type combustion stove according to claim 1 is characterized in that the pipeline that described reversal valve is connected with air-introduced machine is provided with the exhaust gas temperature transmitter; The pipeline that reversal valve is connected with air blast is provided with volume damper.
CN201120068654XU 2011-03-16 2011-03-16 Regenerative combustion furnace Expired - Fee Related CN201935557U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102620565A (en) * 2012-03-21 2012-08-01 深圳市汇能节能投资管理有限公司 High temperature air combustion apparatus of solid fuel
CN116182171A (en) * 2023-03-23 2023-05-30 广东众大智能科技有限公司 Waste gas incineration device and incineration control method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102620565A (en) * 2012-03-21 2012-08-01 深圳市汇能节能投资管理有限公司 High temperature air combustion apparatus of solid fuel
CN116182171A (en) * 2023-03-23 2023-05-30 广东众大智能科技有限公司 Waste gas incineration device and incineration control method thereof
CN116182171B (en) * 2023-03-23 2023-11-07 广东众大智能科技有限公司 Waste gas incineration device and incineration control method thereof

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