CN201922091U - Opening repairing milling machine of piston ring - Google Patents
Opening repairing milling machine of piston ring Download PDFInfo
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- CN201922091U CN201922091U CN201120065597XU CN201120065597U CN201922091U CN 201922091 U CN201922091 U CN 201922091U CN 201120065597X U CN201120065597X U CN 201120065597XU CN 201120065597 U CN201120065597 U CN 201120065597U CN 201922091 U CN201922091 U CN 201922091U
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- 238000003801 milling Methods 0.000 title claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 14
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000009966 trimming Methods 0.000 abstract description 22
- 238000012545 processing Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000007142 ring opening reaction Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000010687 lubricating oil Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
本实用新型公开了一种活塞环修口铣床,包括床身、以及设置在床身上的电机驱动的圆锥齿轮减速器、动力头、喇叭结构的修口模、储料装置、送料装置、压料装置、集料装置和铣刀;铣刀由动力头驱动,送料装置主要通过曲柄连杆机构Ⅰ将待加工的活塞环送入修口模内,压料装置主要通过曲柄连杆机构Ⅱ将活塞环从修口模内压出,铣刀在活塞环下行的过程中对活塞环进行精确修口。本实用新型的活塞环修口铣床结构简单,能实现活塞环开口高效、高精度的全自动修口;能连续自动加工,适应自动化生产线的需要;价格低廉,能降低活塞环的加工成本,增强产品的竞争力;操作简单,维修方便。
The utility model discloses a piston ring trimming milling machine, which comprises a bed, a motor-driven conical gear reducer arranged on the bed, a power head, a trimming die with a horn structure, a material storage device, a feeding device, and a pressing material. device, collecting device and milling cutter; the milling cutter is driven by the power head, the feeding device mainly sends the piston ring to be processed into the repairing die through the crank connecting rod mechanism Ⅰ, and the pressing device mainly sends the piston ring through the crank connecting rod mechanism Ⅱ. The ring is pressed out from the trimming die, and the milling cutter performs precise trimming on the piston ring during the downward process of the piston ring. The piston ring repairing and milling machine of the utility model has a simple structure, can realize high-efficiency, high-precision full-automatic repairing of the piston ring opening; can process continuously and automatically, and can meet the needs of an automatic production line; is cheap, can reduce the processing cost of the piston ring, and enhance Product competitiveness; simple operation and convenient maintenance.
Description
技术领域technical field
本实用新型涉及一种铣床,尤其涉及一种活塞环修口铣床。The utility model relates to a milling machine, in particular to a piston ring repairing milling machine.
背景技术Background technique
活塞环是汽车、摩托车发动机活塞的重要部件,与活塞一起密封气缸,防止高压的燃气从活塞上部向下泄露,并将活塞的热量传给缸壁,使之具有良好的散热效果;同时,活塞环控制缸壁上润滑油膜的厚度,将多余的润滑油刮回油箱,防止润滑油进入燃烧室。活塞环在随着活塞往返上下运动时与气缸壁产生摩擦,自身被磨损而保护活塞不与气缸壁接触而磨损。随着汽车业的发展,对发动机活塞环的质量和产量的要求也是越来越高,以往的活塞环加工设备已不能满足现代加工的要求,因此研发新的、高速、高效的活塞环专用设备已势在必行。The piston ring is an important part of the piston of the automobile and motorcycle engine. It seals the cylinder together with the piston, prevents the high-pressure gas from leaking downward from the upper part of the piston, and transfers the heat of the piston to the cylinder wall, so that it has a good heat dissipation effect; at the same time, Piston rings control the thickness of the lubricating oil film on the cylinder walls, scrape excess lubricating oil back into the tank, and prevent lubricating oil from entering the combustion chamber. The piston ring rubs against the cylinder wall when the piston moves up and down, and is worn to protect the piston from contact with the cylinder wall. With the development of the automobile industry, the requirements for the quality and output of engine piston rings are getting higher and higher. The previous piston ring processing equipment can no longer meet the requirements of modern processing. Therefore, new, high-speed, high-efficiency piston ring special equipment has been developed. It is imperative.
国际上比较大的活塞环加工设备公司如德国的格茨、日本的片冈等一直在从事活塞环专用机床的研究,加工精度高;但价格昂贵,并不适合我国的市场。The relatively large piston ring processing equipment companies in the world, such as Goetz in Germany and Kataoka in Japan, have been engaged in the research of special machine tools for piston rings, with high processing precision; but the price is expensive and not suitable for the Chinese market.
实用新型内容Utility model content
针对现有技术中的不足之处,本实用新型提供了一种加工精度高,价格低廉,操作更方便、简单,生产效率更高的活塞环修口铣床。Aiming at the deficiencies in the prior art, the utility model provides a piston ring trimming milling machine with high processing precision, low price, more convenient and simple operation and higher production efficiency.
本实用新型提供的活塞环修口铣床,包括床身、以及设置在床身上的电机驱动的圆锥齿轮减速器、动力头、喇叭结构的修口模、储料装置、送料装置、压料装置、集料装置和铣刀;所述铣刀由动力头驱动,所述送料装置包括由圆盘Ⅰ、连杆Ⅰ和将待加工的活塞环送入修口模内的V形推块组成的曲柄连杆机构,圆盘Ⅰ作为曲柄连杆机构的曲柄并由圆锥齿轮减速器的动力输出轴Ⅰ驱动;所述V形推块设置在床身的盖板上并与盖板滑动配合,V形推块位于储料装置的下方;The piston ring trimming milling machine provided by the utility model includes a bed, a motor-driven bevel gear reducer arranged on the bed, a power head, a trimming die with a horn structure, a material storage device, a feeding device, a pressing device, Collecting device and milling cutter; the milling cutter is driven by the power head, and the feeding device includes a crank composed of a disc I, a connecting rod I and a V-shaped push block that sends the piston ring to be processed into the trimming die In the connecting rod mechanism, the disc I is used as the crank of the crank connecting rod mechanism and is driven by the power output shaft I of the bevel gear reducer; the V-shaped push block is arranged on the cover plate of the bed and is slidably matched with the cover plate, V-shaped The push block is located under the storage device;
所述压料装置包括竖直设置的直线导轨Ⅰ、以及由圆盘Ⅱ、连杆Ⅱ和将活塞环从修口模内压出的推料杆组成的曲柄连杆机构Ⅱ,圆盘Ⅱ作为曲柄连杆机构的曲柄并由圆锥齿轮减速器的动力输出轴Ⅱ驱动;所述推料杆竖直设置并与直线导轨Ⅰ在竖向方向上滑动配合,推料杆的底端与修口模的内孔竖直对应。The pressing device includes a vertically arranged linear guide rail I, and a crank linkage mechanism II composed of a disc II, a connecting rod II and a pusher rod that presses the piston ring out of the trimming die, and the disc II serves as a The crank of the crank connecting rod mechanism is driven by the power output shaft II of the bevel gear reducer; the push rod is vertically arranged and slid with the linear guide rail I in the vertical direction, and the bottom end of the push rod is in contact with the trimming die The inner hole corresponds vertically.
进一步,所述储料装置上竖直设有工字槽,待加工的活塞环卡在工字槽上并可在竖直方向上移动。Further, the storage device is vertically provided with an I-shaped groove, and the piston ring to be processed is stuck on the I-shaped groove and can move in the vertical direction.
本实用新型的有益效果:本实用新型通过齿轮机构和曲柄连杆机构实现送料和压料的联动,完成单片活塞环的送料和压料,结构简单,动作可靠,操作方便;待加工活塞环在修口模中下行时逐步收圆,其开口正对铣刀,动力头带动铣刀对活塞环开口进行精确的修整,加工精度高;从活塞环进入储料装置到集料装置整个过程实现连续自动加工,特别适应自动化生产线加工,不但提高了生产效率,而且降低了活塞环的加工成本,提高了产品的竞争力。The beneficial effect of the utility model: the utility model realizes the linkage of feeding and pressing through the gear mechanism and the crank-connecting rod mechanism, and completes the feeding and pressing of the single-piece piston ring. The structure is simple, the action is reliable, and the operation is convenient; the piston ring to be processed When going down in the trimming die, the circle is gradually closed, the opening is facing the milling cutter, and the power head drives the milling cutter to trim the opening of the piston ring precisely, with high machining accuracy; the whole process from the piston ring entering the material storage device to the material collecting device is realized Continuous automatic processing is especially suitable for automatic production line processing, which not only improves production efficiency, but also reduces the processing cost of piston rings and improves the competitiveness of products.
附图说明Description of drawings
图1为活塞环修口铣床的主视图;Fig. 1 is the front view of the piston ring repairing milling machine;
图2为活塞环修口铣床的左视图;Fig. 2 is the left view of the piston ring repairing milling machine;
图3为铣刀铣活塞环开口的主视图;Fig. 3 is the front view of the milling piston ring opening by the milling cutter;
图4为铣刀铣活塞环开口的俯视图。Fig. 4 is a top view of the milling cutter opening of the piston ring.
附图中:1—床身; 2—动力头; 3—修口模; 4—储料装置; 5—送料装置; 6—压料装置; 7—集料装置; 8—铣刀; 9—圆盘Ⅰ; 10—连杆Ⅰ; 11—V形推块; 12—盖板; 13—圆盘Ⅱ; 14—连杆Ⅱ; 15—推料杆; 16—工字槽; 17—活塞环。In the accompanying drawings: 1—bed; 2—power head; 3—repairing mold; 4—storage device; 5—feeding device; 6—pressing device; 7—collecting device; 8—milling cutter; 9— Disc Ⅰ; 10—connecting rod Ⅰ; 11—V-shaped push block; 12—cover plate; 13—disc II; 14—connecting rod II; 15—push rod; .
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细地说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
图1为活塞环修口铣床的主视图,图2为活塞环修口铣床的左视图,图3为铣刀铣活塞环开口的主视图,图4为铣刀铣活塞环开口的俯视图,如图所示。活塞环修口铣床包括床身1、以及设置在床身1上的电机驱动的圆锥齿轮减速器、动力头2、喇叭结构的修口模3、储料装置4、送料装置5、压料装置6、集料装置7和铣刀8。铣刀8安装在动力头2上,并由动力头2带动旋转。Fig. 1 is a front view of a piston ring repairing milling machine, Fig. 2 is a left view of a piston ring repairing milling machine, Fig. 3 is a front view of a milling cutter milling a piston ring opening, and Fig. 4 is a top view of a milling cutter milling a piston ring opening, as As shown in the figure. The piston ring trimming milling machine includes a bed 1, a motor-driven bevel gear reducer set on the bed 1, a power head 2, a trimming
其中,送料装置5包括由圆盘Ⅰ9、连杆Ⅰ10和将待加工的活塞环送入修口模3内的V形推块11组成的曲柄连杆机构。圆盘Ⅰ9作为曲柄连杆机构的曲柄并由圆锥齿轮减速器的动力输出轴Ⅰ驱动,连杆Ⅰ10一端铰接在圆盘Ⅰ9上,另一端铰接在V形推块11上,V形推块11设置在床身1的盖板12上并与盖板12滑动配合,V形推块11位于储料装置4的下方,V形推块11的滑动轨迹为储料装置4的下方到修口模的上口这段距离。Wherein, the
压料装置6包括竖直设置的直线导轨Ⅰ、以及由圆盘Ⅱ13、连杆Ⅱ14和将活塞环从修口模3内压出的推料杆15组成的曲柄连杆机构Ⅱ。圆盘Ⅱ13作为曲柄连杆机构的曲柄并由圆锥齿轮减速器的动力输出轴Ⅱ驱动,连杆Ⅱ14一端铰接在圆盘Ⅱ13上,另一端铰接在推料杆15上,推料杆15竖直设置并与直线导轨Ⅰ在竖向方向上滑动配合,推料杆15的底端与修口模3的内孔竖直对应。The pressing device 6 includes a vertically arranged linear guide rail I, and a crank linkage II composed of a disc II13, a connecting rod II14 and a
储料装置4上竖直设有工字槽16,待加工的活塞环17卡在工字槽16上并可在竖直方向上移动,活塞环17依靠自身重力向下移动给料,V形推块11位于工字槽16的下方。本实施例中,活塞环17的开口卡在工字槽16上。The storage device 4 is vertically provided with an I-
使用该活塞环修口铣床时,将待加工的活塞环17整齐的叠放在床身的盖板12上,活塞环17的开口卡在储料装置的工字槽上。开启电机,电机带动圆锥齿轮减速器转动,圆锥齿轮减速器内的圆锥齿轮分别同步驱动曲柄连杆机构Ⅰ和曲柄连杆机构Ⅱ运动。转动的圆盘Ⅰ9带动连杆Ⅰ10向前移动,连杆Ⅰ10推动V形推块11在盖板12上向前移动,V形推块11推动最底部的单个活塞环17移向修口模3的上口,当连杆Ⅰ10移动到最前端时,活塞环17落入修口模3内;与此同时,转动的圆盘Ⅱ13带动连杆Ⅱ14向下移动,连杆Ⅱ14带动推料杆15沿直线导轨Ⅰ向下滑动,推料杆15的下端顶在活塞环17上并逐渐向下压,活塞环17在修口模3中下行时逐步收圆;活塞环17在下移的过程中,动力头2带动铣刀8旋转,旋转的铣刀8对活塞环17开口进行精确的修整;最后,推料杆15将修口模3中的活塞环17压出,活塞环17进入集料装置7中,一个活塞环加工完毕。When using the piston ring trimming milling machine, the
当连杆Ⅰ10与圆盘Ⅰ9的铰接部位转动到最右端时,V形推块11停止向右运动,随后V形推块11开始向后移动(即向左运动),移动到最左端时完成一个循环;与此同时,推料杆15开始向上滑动,移动到最上端时完成一个循环,准备下一工作循环。When the hinged part of the connecting rod I10 and the disc I9 turns to the rightmost end, the V-shaped push block 11 stops moving to the right, and then the V-shaped push block 11 starts to move backward (that is, to the left), and it is completed when it reaches the leftmost end At the same time, the
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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| CN201120065597XU CN201922091U (en) | 2011-03-14 | 2011-03-14 | Opening repairing milling machine of piston ring |
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| CN201120065597XU CN201922091U (en) | 2011-03-14 | 2011-03-14 | Opening repairing milling machine of piston ring |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363096A (en) * | 2016-09-25 | 2017-02-01 | 平湖福达五金制品有限公司 | Pushing device used for hinge machining |
| CN107029864A (en) * | 2016-12-28 | 2017-08-11 | 贵州大学 | A kind of automatic feeding for cigarette stalk crusher |
| CN110587284A (en) * | 2019-09-27 | 2019-12-20 | 杨云 | Bolt sleeve flat gasket device |
| CN111168524A (en) * | 2018-10-23 | 2020-05-19 | 常州孟腾智能装备有限公司 | Sealing ring opening trimming machine |
| CN112058990A (en) * | 2020-09-03 | 2020-12-11 | 付帅帅 | Iron drum stamping forming equipment |
| CN113333863A (en) * | 2021-06-07 | 2021-09-03 | 湖北龙运汽车配件有限公司 | Drum brake block chamfering equipment |
| CN113814419A (en) * | 2021-10-07 | 2021-12-21 | 华闽南配集团股份有限公司 | Processing method of circular surface spring groove in piston oil ring body |
| CN119328209A (en) * | 2024-12-20 | 2025-01-21 | 福建东亚机械有限公司 | A special machine tool for CNC milling and slicing of piston rings and its operation method |
-
2011
- 2011-03-14 CN CN201120065597XU patent/CN201922091U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363096A (en) * | 2016-09-25 | 2017-02-01 | 平湖福达五金制品有限公司 | Pushing device used for hinge machining |
| CN107029864A (en) * | 2016-12-28 | 2017-08-11 | 贵州大学 | A kind of automatic feeding for cigarette stalk crusher |
| CN111168524A (en) * | 2018-10-23 | 2020-05-19 | 常州孟腾智能装备有限公司 | Sealing ring opening trimming machine |
| CN110587284A (en) * | 2019-09-27 | 2019-12-20 | 杨云 | Bolt sleeve flat gasket device |
| CN112058990A (en) * | 2020-09-03 | 2020-12-11 | 付帅帅 | Iron drum stamping forming equipment |
| CN113333863A (en) * | 2021-06-07 | 2021-09-03 | 湖北龙运汽车配件有限公司 | Drum brake block chamfering equipment |
| CN113814419A (en) * | 2021-10-07 | 2021-12-21 | 华闽南配集团股份有限公司 | Processing method of circular surface spring groove in piston oil ring body |
| CN113814419B (en) * | 2021-10-07 | 2024-05-03 | 华闽南配集团股份有限公司 | Method for processing inner circular spring groove of piston oil ring body |
| CN119328209A (en) * | 2024-12-20 | 2025-01-21 | 福建东亚机械有限公司 | A special machine tool for CNC milling and slicing of piston rings and its operation method |
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