CN201901443U - Feeding belt conveying device for battery plate sintering furnace - Google Patents
Feeding belt conveying device for battery plate sintering furnace Download PDFInfo
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- CN201901443U CN201901443U CN201020632588XU CN201020632588U CN201901443U CN 201901443 U CN201901443 U CN 201901443U CN 201020632588X U CN201020632588X U CN 201020632588XU CN 201020632588 U CN201020632588 U CN 201020632588U CN 201901443 U CN201901443 U CN 201901443U
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- 238000005245 sintering Methods 0.000 title claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims 2
- 230000007246 mechanism Effects 0.000 abstract description 35
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052710 silicon Inorganic materials 0.000 abstract description 4
- 239000010703 silicon Substances 0.000 abstract description 4
- 239000012634 fragment Substances 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本实用新型涉及一种太阳能电池片生产流水线上的传送装置,更具体地说,涉及一种电池片烧结炉用的上片皮带传送装置。The utility model relates to a transmission device on a production line of solar cells, in particular to an upper belt transmission device for a cell sintering furnace.
背景技术Background technique
在电池片生产的印刷工艺中,有两种丝网印刷机:walk beam(简称硬线)、soft line(简称软线)。这两种丝网印刷机均需与烧结炉配合使用。过程如下:电池片由传送臂(walk beam)送至烧结炉进料处,再由抓手马达(93MG、94MG)、顶杆马达(95MG)和输送马达(92MG)配合将电池片抓上炉带,属于移步传送、抓手送片。In the printing process of cell production, there are two kinds of screen printing machines: walk beam (referred to as hard line) and soft line (referred to as soft line). Both screen printing machines need to be used in conjunction with sintering furnaces. The process is as follows: the cell is sent to the feeding place of the sintering furnace by the walking beam, and then the cell is grasped by the gripper motor (93MG, 94MG), ejector motor (95MG) and conveying motor (92MG) to the furnace The belt belongs to the moving conveying and gripper conveying film.
但由于ULTRAFLEX烧结炉的设计思路不是与walk beam印刷机(硬线)配套,而是与soft line印刷机(软线)配套,所以当抓手、顶杆、输送马达送片时,会出现碎片、漏硅、背场划痕等现象,严重影响碎片率和烧结品质。同时,一个简单的动作需要四个电机工作,噪音大,也使故障点增多,特别是输送马达(92MG)、顶杆马达(95MG)容易报警、停机,影响产量。However, because the design idea of the ULTRAFLEX sintering furnace is not matched with the walk beam printing machine (hard line), but with the soft line printing machine (soft line), there will be debris when the gripper, ejector rod, and conveying motor feed the film , Silicon leakage, back field scratches and other phenomena seriously affect the fragmentation rate and sintering quality. At the same time, a simple action requires four motors to work, and the noise is large, which also increases the number of fault points, especially the conveying motor (92MG) and the ejector motor (95MG) are prone to alarm and shutdown, which affects the output.
实用新型内容Utility model content
本实用新型的目的是提供一种碎片率低、不易产生碎片、漏硅、背场划痕等缺陷,可以提高烧结品质的电池片烧结炉用的上片皮带传送装置。The purpose of the utility model is to provide an upper belt conveying device for a cell sintering furnace which has a low fragmentation rate, is not easy to produce defects such as fragments, silicon leakage, and back field scratches, and can improve the sintering quality.
本实用新型的上述目的是通过如下的技术手段加以实现的:一种电池片烧结炉用的上片皮带传送装置,包括支撑结构、皮带传送机构和驱动机构,所述支撑结构由底板和两个支撑板构成,所述底板水平设置,所述两支撑板分别垂直安装在所述底板的两边,所述皮带传送机构有两组,相对安装在所述两支撑板的内侧,所述两组皮带传送机构彼此平行并且都平行于底板,所述皮带传送机构与驱动机构相连接。The above purpose of the utility model is achieved by the following technical means: a belt conveyor for the battery sheet sintering furnace, including a support structure, a belt transmission mechanism and a drive mechanism, the support structure consists of a bottom plate and two The base plate is composed of a support plate, the base plate is arranged horizontally, and the two support plates are installed vertically on both sides of the base plate respectively. The belt transmission mechanism has two groups, which are relatively installed on the inside of the two support plates. The conveying mechanisms are parallel to each other and to the bottom plate, and the belt conveying mechanism is connected with the driving mechanism.
所述皮带传送机构包括皮带轮和传送皮带,所述传送皮带张紧在皮带轮上,所述皮带轮包括主动皮带轮和从动皮带轮,所述主动皮带轮通过主动轴与驱动机构连接。The belt transmission mechanism includes a pulley and a transmission belt. The transmission belt is tensioned on the pulley. The pulley includes a driving pulley and a driven pulley. The driving pulley is connected to the driving mechanism through a driving shaft.
所述上片皮带传送装置还包括张紧机构,所述张紧机构由与从动皮带轮的轮轴固定连接的紧固螺栓和设置在支撑板上的开口槽构成,所述开口槽的开口方向平行于底板且与传送方向相反,紧固螺栓设置在开口槽内。The upper belt transmission device also includes a tensioning mechanism, the tensioning mechanism is composed of fastening bolts fixedly connected to the axle of the driven pulley and an open slot arranged on the support plate, and the opening direction of the open slot is parallel to On the bottom plate and opposite to the conveying direction, fastening bolts are arranged in open slots.
所述驱动机构包括同步带轮、同步带和驱动电机,所述驱动机构安装在其中一块支撑板的外侧,所述同步带张紧在驱动电机的电机轴和同步带轮上,所述同步带轮与所述主动轴固定连接。The drive mechanism includes a synchronous pulley, a synchronous belt and a drive motor, the drive mechanism is installed on the outside of one of the support plates, the synchronous belt is tensioned on the motor shaft of the drive motor and the synchronous pulley, the synchronous belt The wheel is fixedly connected with the drive shaft.
所述上片皮带传送装置还包括校正机构,所述校正机构安装在所述皮带传送机构的正上方,所述校正机构包括校正夹和校正电机,所述校正夹有四个,垂直于底板安装在校正电机下方并呈矩形排列。The upper belt conveying device also includes a correction mechanism, the correction mechanism is installed directly above the belt conveying mechanism, the correction mechanism includes a correction clip and a correction motor, and there are four correction clips, which are installed perpendicular to the bottom plate Below the correction motors and in a rectangular arrangement.
本实用新型的有益之处在于:1.将移步传送、抓手送片改为皮带传送,实现了平滑稳定的传送;2.由于采用了皮带传送,并与改造后的校正夹配合,使电池片在进入烧结炉后不会再出现摔片、漏硅、背场划痕等现象;3.通过屏蔽输送马达(92MG)、顶杆马达(95MG),可省去两台伺服电机,降低了故障率、工作噪音。The utility model is beneficial in that: 1. Change the step-by-step transmission and gripper delivery to belt transmission, which realizes smooth and stable transmission; 2. Due to the adoption of belt transmission and the cooperation with the modified correction clip, the After the battery sheet enters the sintering furnace, there will be no phenomenon such as sheet falling, silicon leakage, and back field scratches; 3. By shielding the conveying motor (92MG) and the ejector motor (95MG), two servo motors can be saved, reducing Reduced failure rate and working noise.
附图说明Description of drawings
下面结合附图说明与具体实施例对本实用新型做进一步的说明。Below in conjunction with description of drawings and specific embodiments, the utility model is further described.
图1是本实用新型所述的皮带传送装置的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of the belt conveying device described in the present invention.
具体实施方式Detailed ways
如图1所示,本实用新型电池片烧结炉用的上片皮带传送装置,包括支撑结构,皮带传送机构、驱动机构和校正机构,支撑结构由底板5和两个支撑板6构成,底板5水平设置,两支撑板6分别垂直安装在底板5的两边;皮带传送机构包括主动皮带轮11、从动皮带轮9和传送皮带8,传送皮带8张紧在主动皮带轮11和从动皮带轮9上,主动皮带轮11通过主动轴与驱动机构连接;所述皮带传送机构有两组,相对安装在两支撑板的内侧,两组皮带传送机构彼此平行并且都平行于底板5。As shown in Figure 1, the upper belt conveying device used in the cell sintering furnace of the present invention includes a supporting structure, a belt conveying mechanism, a driving mechanism and a correction mechanism. The supporting structure is composed of a bottom plate 5 and two supporting plates 6, and the bottom plate 5 Set horizontally, two support plates 6 are installed vertically on both sides of the bottom plate 5 respectively; the belt transmission mechanism includes a driving pulley 11, a driven pulley 9 and a transmission belt 8, and the transmission belt 8 is tensioned on the driving pulley 11 and the driven pulley 9. The belt pulley 11 is connected with the driving mechanism through the driving shaft; the belt transmission mechanism has two groups, which are relatively installed on the inner sides of the two support plates, and the two groups of belt transmission mechanisms are parallel to each other and to the bottom plate 5 .
本实用新型所述驱动机构安装在其中一块支撑板6的外侧,其包括同步带轮3、同步带2和驱动电机1,同步带2张紧在驱动电机1的电机轴和同步带轮3上,同步带轮3与主动轴12固定连接。The driving mechanism described in the utility model is installed on the outside of one of the support plates 6, which includes a synchronous pulley 3, a synchronous belt 2 and a drive motor 1, and the synchronous belt 2 is tensioned on the motor shaft of the drive motor 1 and the synchronous pulley 3 , the synchronous pulley 3 is fixedly connected with the drive shaft 12 .
本实用新型所述校正机构安装在皮带传送机构的正上方,校正机构包括校正夹4和校正电机10,校正夹4有四个,垂直于底板安装在校正电机10的下方并 呈矩形排列。The correction mechanism described in the utility model is installed directly above the belt transmission mechanism. The correction mechanism includes a correction clip 4 and a correction motor 10. There are four correction clips 4, which are arranged below the correction motor 10 perpendicular to the base plate and arranged in a rectangle.
本实用新型电池片烧结炉用的上片皮带传送装置还包括张紧机构7,张紧机构7由与从动皮带轮9的轮轴固定连接的紧固螺栓71和设置在支撑板6上的开口槽72构成,所述开口槽72的开口方向平行于底板且与传送方向相反,紧固螺栓71设置在开口槽72内,可以沿开口槽72移动并且固定在开口槽72内的某一位置。The upper belt conveying device for the battery sheet sintering furnace of the utility model also includes a tensioning mechanism 7, the tensioning mechanism 7 is composed of a fastening bolt 71 fixedly connected with the wheel shaft of the driven pulley 9 and an opening groove arranged on the support plate 6 72, the opening direction of the opening groove 72 is parallel to the bottom plate and opposite to the conveying direction, the fastening bolt 71 is arranged in the opening groove 72, can move along the opening groove 72 and be fixed at a certain position in the opening groove 72.
本实用新型的整个上片皮带装置通过底板5固定在生产线上,主动皮带轮11设置在与烧结炉炉带相邻的一侧,从动皮带轮9设置在生产线的传送带相邻的一侧,工作时,由驱动电机1通过同步带2带动同步带轮3转动,继而通过主动轴12带动主动皮带轮11转动,从而驱动皮带传送机构运动,当电池片从上一工序的传送带传动过来时直接由传送带送上传送皮带8,电池片随传送皮带8向烧结炉炉带运行的同时校正电机10驱动校正夹4运动来校正电池片的位置,以保证电池片被送入烧结炉前的位置精度。在长时间运转之后由于疲劳,皮带8的张紧度会下降,为了防止皮带8松弛或者打滑,可以松动紧固螺栓71并使其沿开口槽72向槽口的方向移动,重新张紧皮带8后再将紧固螺栓71固定,保证整个上片皮带装置正常运转。The whole upper belt device of the utility model is fixed on the production line through the bottom plate 5, the driving pulley 11 is arranged on the side adjacent to the furnace belt of the sintering furnace, and the driven pulley 9 is arranged on the adjacent side of the conveyor belt of the production line. , the driving motor 1 drives the synchronous pulley 3 to rotate through the synchronous belt 2, and then drives the driving pulley 11 to rotate through the driving shaft 12, thereby driving the belt transmission mechanism to move. On the conveyor belt 8, the cell moves along with the conveyor belt 8 to the sintering furnace belt, and at the same time the correction motor 10 drives the calibration clip 4 to correct the position of the cell, so as to ensure the position accuracy of the cell before being sent into the sintering furnace. After running for a long time due to fatigue, the tension of the belt 8 will drop. In order to prevent the belt 8 from loosening or slipping, the fastening bolt 71 can be loosened and moved along the opening groove 72 to the direction of the notch to re-tension the belt 8 Fastening bolt 71 is fixed again again, guarantees the normal operation of whole top belt device.
以上实施例是供理解本实用新型之用,并非是对本实用新型的限制,有关领域的普通技术人员,在权利要求所述技术方案的基础上,还可以作出多种变化或变型,这些变化或变型应当理解为仍属于本实用新型的保护范围。The above embodiments are for the purpose of understanding the utility model, and are not intended to limit the utility model. Those of ordinary skill in the related art can also make various changes or modifications on the basis of the technical solution described in the claims. These changes or Modifications should be understood as still belonging to the protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201020632588XU CN201901443U (en) | 2010-11-29 | 2010-11-29 | Feeding belt conveying device for battery plate sintering furnace |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201020632588XU CN201901443U (en) | 2010-11-29 | 2010-11-29 | Feeding belt conveying device for battery plate sintering furnace |
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| CN201901443U true CN201901443U (en) | 2011-07-20 |
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| CN201020632588XU Expired - Lifetime CN201901443U (en) | 2010-11-29 | 2010-11-29 | Feeding belt conveying device for battery plate sintering furnace |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752800A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Battery automatically-feeding mechanism of storage battery casting and welding machine |
| CN104773427A (en) * | 2015-04-10 | 2015-07-15 | 无锡职业技术学院 | Practical training system of industrial robot technology |
| CN105202159A (en) * | 2015-09-18 | 2015-12-30 | 东莞市三润田自动化设备有限公司 | Driven wheel structure |
| CN106044222A (en) * | 2016-06-08 | 2016-10-26 | 镇江奥立特机械制造有限公司 | Synchronizing wheel conveying mechanism |
| CN106516188A (en) * | 2016-12-28 | 2017-03-22 | 江苏麦客创和网络技术有限公司 | Stirring and packaging combined packaging bag device for meat products |
| CN108190438A (en) * | 2017-12-28 | 2018-06-22 | 海宁市创安电子有限公司 | A kind of antitheft coil production equipment of sound magnetic |
| CN111185963A (en) * | 2018-11-15 | 2020-05-22 | 江苏盐湖电子科技有限公司 | Circuit board cutting device |
| CN111994560A (en) * | 2020-07-21 | 2020-11-27 | 南京驭逡通信科技有限公司 | Test tool for communication equipment and use method thereof |
-
2010
- 2010-11-29 CN CN201020632588XU patent/CN201901443U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752800A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Battery automatically-feeding mechanism of storage battery casting and welding machine |
| CN104773427A (en) * | 2015-04-10 | 2015-07-15 | 无锡职业技术学院 | Practical training system of industrial robot technology |
| CN105202159A (en) * | 2015-09-18 | 2015-12-30 | 东莞市三润田自动化设备有限公司 | Driven wheel structure |
| CN106044222A (en) * | 2016-06-08 | 2016-10-26 | 镇江奥立特机械制造有限公司 | Synchronizing wheel conveying mechanism |
| CN106516188A (en) * | 2016-12-28 | 2017-03-22 | 江苏麦客创和网络技术有限公司 | Stirring and packaging combined packaging bag device for meat products |
| CN108190438A (en) * | 2017-12-28 | 2018-06-22 | 海宁市创安电子有限公司 | A kind of antitheft coil production equipment of sound magnetic |
| CN111185963A (en) * | 2018-11-15 | 2020-05-22 | 江苏盐湖电子科技有限公司 | Circuit board cutting device |
| CN111994560A (en) * | 2020-07-21 | 2020-11-27 | 南京驭逡通信科技有限公司 | Test tool for communication equipment and use method thereof |
| CN111994560B (en) * | 2020-07-21 | 2022-03-08 | 南京驭逡通信科技有限公司 | Test tool for communication equipment and use method thereof |
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Granted publication date: 20110720 |