CN201890651U - Film slitting device - Google Patents

Film slitting device Download PDF

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Publication number
CN201890651U
CN201890651U CN2010205223338U CN201020522333U CN201890651U CN 201890651 U CN201890651 U CN 201890651U CN 2010205223338 U CN2010205223338 U CN 2010205223338U CN 201020522333 U CN201020522333 U CN 201020522333U CN 201890651 U CN201890651 U CN 201890651U
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film
balladeur train
guide rail
carriage
swing arms
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Expired - Fee Related
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CN2010205223338U
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Chinese (zh)
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杨国昌
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QUANZHOU ORIENT MACHINERY CO Ltd
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QUANZHOU ORIENT MACHINERY CO Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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Abstract

一种薄膜分切装置,用于向收卷装置提供薄膜,并在收卷完成后切断薄膜,包括支承架,设置于流延机的薄膜输出一侧,其上设置有横向水平延伸的导轨;滑架,活动配设于支承架的导轨上,其上分布有若干沿纵向水平延伸的导向辊、以及设置于滑架前端与导向辊平行的出膜辊;分切机构,包括枢设于滑架上、沿水平纵向分布于滑架两侧的两摆臂、设置于两摆臂前端之间、沿纵向水平布置的切刀,以及连接驱动两摆臂在第一位置和第二位置之间同步摆动的气缸,当摆臂处于第一位置,所述切刀切割薄膜,当摆臂处于第二位置,所述切刀远离薄膜,上述分切装置具有结构简单、工作效率高、分切效果好等优点。

A film slitting device, which is used to provide the film to the winding device, and cut the film after the winding is completed, including a supporting frame, which is arranged on the film output side of the casting machine, and a guide rail extending horizontally and horizontally is arranged on it; The carriage is movably arranged on the guide rail of the support frame, on which there are several guide rollers extending horizontally along the longitudinal direction, and the film discharge rollers arranged at the front end of the carriage parallel to the guide rollers; On the frame, two swing arms distributed horizontally and longitudinally on both sides of the carriage, a cutting knife arranged between the front ends of the two swing arms, arranged horizontally along the longitudinal direction, and connected to drive the two swing arms between the first position and the second position The synchronously swinging cylinder, when the swing arm is in the first position, the cutter cuts the film, when the swing arm is in the second position, the cutter is far away from the film, the above cutting device has simple structure, high working efficiency, good cutting effect Good and other advantages.

Description

一种薄膜分切装置A film cutting device

技术领域technical field

本实用新型涉及一种流延机辅助装置,尤其是一种薄膜分切装置。The utility model relates to an auxiliary device of a casting machine, in particular to a film cutting device.

背景技术Background technique

流延机因其具有高速、稳定、环保、节能、产品厚度均匀可调等优点而被广泛应用于制膜领域,其主要由挤出装置、辊筒装置、收卷装置和控制装置组成,其中,挤出装置由挤出机和与挤出机连接的模具组成,而辊筒装置由辊筒架和设置于辊筒架上的冷却辊和若干输送辊组成,工作时,冷却辊与模具的模口相对设置,模具的模口挤出热熔胶液并流延在冷却辊表面,经冷却辊冷却后形成固态膜并由输送辊连续输出,收卷装置位于流延机的末端,其具有用于卷储由输送辊输出薄膜的收卷辊,当收卷辊上的膜卷半径达到要求后需要切断薄膜进行换卷,现有的薄膜切断是采用人工完成的,往往会出现薄膜的断口不平整,造成薄膜的浪费,工作效率低,劳动强度大等问题,且换卷需要较长时间,无法实现收卷装置的连续收卷,影响流延机的工作效率。The tape casting machine is widely used in the field of film making because of its advantages of high speed, stability, environmental protection, energy saving, uniform and adjustable product thickness, etc. It is mainly composed of an extrusion device, a roller device, a winding device and a control device, among which , the extrusion device is composed of an extruder and a mold connected to the extruder, and the roller device is composed of a roller frame, a cooling roller arranged on the roller frame and a number of conveying rollers. When working, the cooling roller and the mold The die openings are set opposite to each other. The die openings of the mold extrude the hot melt adhesive liquid and cast it on the surface of the cooling roll. After being cooled by the cooling roll, a solid film is formed and is continuously output by the conveying roll. The winding device is located at the end of the casting machine. It has It is used to roll and store the winding roller that outputs the film from the conveying roller. When the radius of the film roll on the winding roller reaches the requirement, the film needs to be cut to change the roll. The existing film cutting is done manually, and film fracture often occurs. Unevenness causes problems such as film waste, low work efficiency, high labor intensity, etc., and it takes a long time to change the roll, and the continuous winding of the winding device cannot be realized, which affects the working efficiency of the tape casting machine.

发明内容Contents of the invention

本实用新型的目的是针对现有技术的不足,提供一种结构简单、经济实用、切割效果好的薄膜分切装置。The purpose of the utility model is to provide a film cutting device with simple structure, economical and practical, and good cutting effect for the deficiencies of the prior art.

本实用新型的目的通过如下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:

一种薄膜分切装置,用于向收卷装置提供薄膜,并在收卷完成后切断薄膜,其特征在于:包括支承架,设置于流延机的薄膜输出一侧,其上设置有横向水平延伸的导轨;滑架,活动配设于支承架的导轨上,其上分布有若干沿纵向水平延伸的导向辊、以及设置于滑架前端与导向辊平行的出膜辊;分切机构,包括枢设于滑架上、沿水平纵向分布于滑架两侧的两摆臂、设置于两摆臂前端之间、沿纵向水平布置的切刀,以及连接驱动两摆臂在第一位置和第二位置之间同步摆动的气缸,当摆臂处于第一位置,所述切刀切割薄膜,当摆臂处于第二位置,所述切刀远离薄膜。A film slitting device, which is used to provide film to the winding device and cut the film after the winding is completed, is characterized in that it includes a supporting frame, which is arranged on the film output side of the casting machine, and is provided with a horizontal horizontal The extended guide rail; the carriage, which is movably arranged on the guide rail of the support frame, on which are distributed a number of guide rollers extending horizontally along the longitudinal direction, and the film discharge rollers arranged at the front end of the carriage and parallel to the guide rollers; the cutting mechanism, including Two swing arms pivoted on the slide frame and distributed longitudinally and horizontally on both sides of the slide frame, a cutting knife arranged between the front ends of the two swing arms and arranged horizontally along the longitudinal direction, and connected to drive the two swing arms in the first position and the second position The cylinder swings synchronously between the two positions. When the swing arm is in the first position, the cutter cuts the film. When the swing arm is in the second position, the cutter is away from the film.

进一步的,所述收卷装置,包括底座、以及通过纵向水平延伸的转轴可转动地安装于底座上的回转架,所述回转架上设置有沿纵向水平延伸且位于转轴左、右两侧的两收卷辊、沿纵向水平延伸位于转轴上、下两侧的支承杆、以及连接驱动收卷辊转动的电机,所述回转架可被操作绕转轴回转以使两收卷辊与出膜辊交替配合工作。Further, the winding device includes a base, and a rotary frame rotatably mounted on the base through a rotating shaft extending longitudinally and horizontally. Two take-up rollers, support rods extending horizontally along the longitudinal direction on the upper and lower sides of the rotating shaft, and a motor connected to drive the take-up rollers to rotate. Work alternately.

进一步的,两所述摆臂与所述滑架前端出膜辊同轴枢设于滑架上。Further, the two swing arms are pivotally arranged on the carriage coaxially with the film discharge roller at the front end of the carriage.

进一步的,所述导轨上设置有位置传感器,用于检测所述滑架的位置以确定膜卷的半径大小。Further, the guide rail is provided with a position sensor for detecting the position of the carriage to determine the radius of the film roll.

本实用新型具有如下有益效果:The utility model has the following beneficial effects:

工作时,出膜辊与膜卷始终相切,膜卷由收卷辊带动卷储薄膜,随着膜卷半径的增加滑架沿导轨向后移动,从而保证薄膜的卷储质量,防止薄膜褶皱;在导轨上设置用于检测滑架的位置传感器,可根据滑架行程判断膜卷半径,以提示操作人员分切薄膜和换卷;通过设置于滑架前端的分切机构,可准确整齐的对薄膜进行分切,使断口整齐,同时降低劳动强度,提高生产效率;收卷装置通过回转架设置两收卷辊,通过两收卷辊交替收卷,从而实现收卷装置的不间断收卷,有效提高本实用新型的工作效率,在回转架上设置上、下两支承杆,可方便于分切机构对薄膜的分切。When working, the film output roller and the film roll are always tangent, and the film roll is driven by the take-up roll to store the film. As the radius of the film roll increases, the carriage moves backward along the guide rail, so as to ensure the film roll storage quality and prevent film wrinkles. ;The position sensor used to detect the carriage is installed on the guide rail, and the radius of the film roll can be judged according to the stroke of the carriage, so as to prompt the operator to cut the film and change the roll; through the cutting mechanism set at the front end of the carriage, it can be accurately and neatly Cut the film to make the fracture neat, reduce labor intensity and improve production efficiency; the winding device is equipped with two winding rollers through the rotary frame, and the winding rollers are alternately wound by the two winding rollers, so as to realize the uninterrupted winding of the winding device , effectively improve the working efficiency of the utility model, and the upper and lower support rods are arranged on the slewing frame, which can facilitate the cutting of the film by the cutting mechanism.

附图说明Description of drawings

下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的结构示意图,收卷装置处于换卷状态。Fig. 2 is a structural schematic diagram of the utility model, and the winding device is in the state of changing rolls.

图3为本实用新型的结构示意图,切刀处于切割位置。Fig. 3 is a structural schematic diagram of the utility model, the cutter is in the cutting position.

图4为本实用新型的局部放大图。Fig. 4 is a partially enlarged view of the utility model.

具体实施方式Detailed ways

参照图1至图4所示,一种薄膜分切装置,包括支承架1、滑架2、分切机构和收卷装置。Referring to Figures 1 to 4, a film cutting device includes a support frame 1, a carriage 2, a cutting mechanism and a winding device.

支承架1连接在流延机的薄膜输出一侧,其上设置有横向水平延伸的导轨11,滑架2活动配设于支承架1的导轨22上,其上分布有沿纵向水平延伸的两导向辊21、以及设置于滑架2前端与导向辊21平行的出膜辊24,分切机构包括与出膜辊24同轴枢设于滑架2上且沿水平纵向分布于滑架2两侧的两摆臂23,设置于两摆臂23前端之间沿纵向水平布置的切刀25,以及枢设于滑架2与两摆臂23之间,用于驱动两摆臂23在第一位置和第二位置之间同步摆动的气缸22,当摆臂23处于第一位置,切25切割薄膜3,当摆臂23处于第二位置,切刀25远离薄膜3,导轨11上设置有位置传感器,用于检测滑架2的位置以确定膜卷31的半径大小。The support frame 1 is connected to the film output side of the tape casting machine, and a guide rail 11 extending horizontally is arranged on it. The carriage 2 is movably arranged on the guide rail 22 of the support frame 1. Guide roller 21, and be arranged on the film roller 24 that is parallel with guide roller 21 at the front end of carriage 2, slittering mechanism comprises coaxial with film roller 24 and is pivotally arranged on carriage 2 and is distributed on carriage 2 two sides along horizontal longitudinal direction. The two swing arms 23 on the side are arranged between the front ends of the two swing arms 23 and the cutter 25 arranged horizontally in the longitudinal direction, and are pivotally arranged between the carriage 2 and the two swing arms 23 for driving the two swing arms 23 in the first The cylinder 22 that swings synchronously between the first position and the second position, when the swing arm 23 is in the first position, the cutter 25 cuts the film 3, when the swing arm 23 is in the second position, the cutter 25 is far away from the film 3, and the guide rail 11 is provided with a position The sensor is used to detect the position of the carriage 2 to determine the radius of the film roll 31 .

收卷装置,包括底座(图中未示出)、以及通过纵向水平延伸的转轴43可转动地安装于底座上的回转架4,回转架上设置有沿纵向水平延伸且位于转轴43左、右两侧的两收卷辊42、沿纵向水平延伸位于转轴43上、下两侧的支承杆41、以及连接驱动收卷辊42转动的电机(图中未示出),回转架4可被操作绕转轴43回转以使两收卷辊42与出膜辊24交替配合工作。The winding device comprises a base (not shown in the figure) and a rotating frame 4 rotatably installed on the base through a rotating shaft 43 extending longitudinally and horizontally. The two winding rollers 42 on both sides, the supporting rods 41 on the upper and lower sides of the rotating shaft 43 extending horizontally along the longitudinal direction, and the motor (not shown) connected to drive the winding rollers 42 to rotate, the slewing frame 4 can be operated Rotate around the rotating shaft 43 so that the two winding rollers 42 and the film outlet roller 24 work alternately.

具体工作方式为:将滑架2向前移动使出膜辊25与膜卷31相切,电机驱动收卷辊42转动以卷储薄膜3,随着膜卷31半径的增加滑架2沿导轨11向后移动,当卷膜31半径达到一定值时,位置传感器发出警报以提示操作人员分切薄膜3和换卷,操作人员操作收卷装置的回转架4旋转使另一侧的收卷辊42转到前方,并控制气缸22驱动摆臂23向前摆动以使切刀25切断薄膜3,如此反复便可实现连续收卷。The specific working method is: move the carriage 2 forward so that the film roller 25 is tangent to the film roll 31, and the motor drives the winding roller 42 to rotate to roll and store the film 3. As the radius of the film roll 31 increases, the carriage 2 moves along the guide rail. 11 moves backward, when the radius of the roll film 31 reaches a certain value, the position sensor sends out an alarm to prompt the operator to cut the film 3 and change the roll, and the operator operates the slewing frame 4 of the winding device to rotate to make the winding roller on the other side 42 turns to the front, and controls the cylinder 22 to drive the swing arm 23 to swing forward so that the cutter 25 cuts off the film 3, so that continuous winding can be realized repeatedly.

以上所述,仅为本实用新型较佳实施例而已,故不能以此限定本实用新型实施的范围,即依本实用新型申请专利范围及说明书内容所作的等效变化与修饰,皆应仍属本实用新型专利涵盖的范围内。The above is only a preferred embodiment of the utility model, so the scope of implementation of the utility model cannot be limited with this, that is, the equivalent changes and modifications made according to the patent scope of the utility model and the content of the specification should still belong to the utility model. Within the scope covered by the utility model patent.

Claims (4)

1. a divided thin film cutting apparatus is used for providing film to wrap-up, and cuts off film after rolling is finished, and it is characterized in that: comprise bearing support, the film that is arranged at casting machine is exported a side, and it is provided with the guide rail that transverse horizontal is extended; Balladeur train is actively set on the guide rail of bearing support, is distributed with some longitudinally horizontally extending guiding rollers on it and is arranged at the balladeur train front end membrane roller parallel with guiding roller; Cutting mechanism, comprise be hubbed on the balladeur train, along level vertically be distributed in the balladeur train both sides two swing arms, be arranged between the two swing arm front ends, the cutting knife of horizontal arrangement longitudinally, and the cylinder that connects driving two swing arms synchronous swing between the primary importance and the second place, when swing arm is in primary importance, described cutting knife cutting film, when swing arm is in the second place, described cutting knife is away from film.
2. a kind of divided thin film cutting apparatus according to claim 1, it is characterized in that: described wrap-up, comprise base and be rotatably installed on turret mount on the base by the rotating shaft that vertical equity extends, described turret mount be provided with horizontal-extending longitudinally and be positioned at two wind-up rolls of rotating shaft and arranged on left and right sides, longitudinally horizontal-extending is positioned at the cramp bar of the upper and lower both sides of rotating shaft and connects and drives the motor that wind-up roll rotates, described turret mount can be operated revolution around the shaft so that two wind-up rolls and membrane roller replace cooperating.
3. a kind of divided thin film cutting apparatus according to claim 1 is characterized in that: two described swing arms and coaxial being hubbed on the balladeur train of described balladeur train front end membrane roller.
4. a kind of divided thin film cutting apparatus according to claim 1, it is characterized in that: described guide rail is provided with position transduser, is used to detect the position of described balladeur train to determine the radius size of film volume.
CN2010205223338U 2010-09-03 2010-09-03 Film slitting device Expired - Fee Related CN201890651U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103318674A (en) * 2013-07-15 2013-09-25 汕头市华鹰软包装设备总厂有限公司 Rolling straight-line cutter device
CN104495456A (en) * 2014-11-11 2015-04-08 苏州东昇机电科技有限公司 Automatic changing mechanism on online winding slitter machine
CN104609230A (en) * 2015-01-19 2015-05-13 宁波欣达印刷机器有限公司 Multifunctional winding device used for machining winding drum material
CN105016111A (en) * 2015-07-17 2015-11-04 苏州金纬机械制造有限公司 Full-automatic sheet winding device
CN105800356A (en) * 2016-03-21 2016-07-27 西安航天华阳机电装备有限公司 High-speed four-axis winding machine
CN109177012A (en) * 2018-09-03 2019-01-11 绍兴博瑞挤出设备有限公司 A kind of cast film line
CN111703943A (en) * 2020-06-23 2020-09-25 霸州市万事达科技有限公司 A guide device for a steel strip coiler and a steel strip coiler
CN114104827A (en) * 2021-11-25 2022-03-01 深圳亚士德科技有限公司 Device is cut with cutting fast to screen protection film processing
CN117001822A (en) * 2023-09-06 2023-11-07 西安鑫乙电子科技有限公司 A heatable slitting device for a casting machine
CN117466024A (en) * 2023-10-31 2024-01-30 深圳市沃尔核材股份有限公司 Sheet rewinding equipment

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103318674A (en) * 2013-07-15 2013-09-25 汕头市华鹰软包装设备总厂有限公司 Rolling straight-line cutter device
CN103318674B (en) * 2013-07-15 2016-06-08 汕头市华鹰软包装设备总厂有限公司 Rolling straight cut knife system
CN104495456A (en) * 2014-11-11 2015-04-08 苏州东昇机电科技有限公司 Automatic changing mechanism on online winding slitter machine
CN104609230A (en) * 2015-01-19 2015-05-13 宁波欣达印刷机器有限公司 Multifunctional winding device used for machining winding drum material
CN104609230B (en) * 2015-01-19 2019-04-05 宁波欣达印刷机器有限公司 A kind of multi-functional wrap-up for wound roll material processing
CN105016111B (en) * 2015-07-17 2017-01-11 苏州金纬机械制造有限公司 Full-automatic sheet winding device
CN105016111A (en) * 2015-07-17 2015-11-04 苏州金纬机械制造有限公司 Full-automatic sheet winding device
CN105800356A (en) * 2016-03-21 2016-07-27 西安航天华阳机电装备有限公司 High-speed four-axis winding machine
CN109177012A (en) * 2018-09-03 2019-01-11 绍兴博瑞挤出设备有限公司 A kind of cast film line
CN111703943A (en) * 2020-06-23 2020-09-25 霸州市万事达科技有限公司 A guide device for a steel strip coiler and a steel strip coiler
CN111703943B (en) * 2020-06-23 2025-09-02 霸州市万事达科技有限公司 Guide device of steel strip coiler and steel strip coiler
CN114104827A (en) * 2021-11-25 2022-03-01 深圳亚士德科技有限公司 Device is cut with cutting fast to screen protection film processing
CN117001822A (en) * 2023-09-06 2023-11-07 西安鑫乙电子科技有限公司 A heatable slitting device for a casting machine
CN117466024A (en) * 2023-10-31 2024-01-30 深圳市沃尔核材股份有限公司 Sheet rewinding equipment

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