CN201888177U - Automatic medicine mixing device - Google Patents
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- CN201888177U CN201888177U CN2010201400687U CN201020140068U CN201888177U CN 201888177 U CN201888177 U CN 201888177U CN 2010201400687 U CN2010201400687 U CN 2010201400687U CN 201020140068 U CN201020140068 U CN 201020140068U CN 201888177 U CN201888177 U CN 201888177U
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- 239000003814 drug Substances 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229940079593 drug Drugs 0.000 claims abstract description 26
- 238000009792 diffusion process Methods 0.000 claims abstract description 10
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 229910001369 Brass Inorganic materials 0.000 claims description 2
- 239000010951 brass Substances 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 2
- 239000000575 pesticide Substances 0.000 abstract description 28
- 239000011550 stock solution Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
本实用新型涉及一种自动混药装置,特别涉及一种农药原液和水分开存储并快速自动均匀混合,且适用于不同混药工况的新型混药装置。该装置主要由射流部分和螺旋部分两部分组成,其中射流部分主要包括调节垫片1、射流嘴2、吸入室3、吸入口接头4、射流混药装置主体5、混合管6和扩散管7;螺旋部分主要由螺旋单元8和螺旋外壳9组成。为了适应不同混药工况,本实用新型将射流嘴2、吸入口接头4和螺旋单元8设计成可拆且能更换的形式。本实用新型实现了农药原液和水独立存放,并快速自动混合均匀,且适应多种混药工况。
The utility model relates to an automatic drug mixing device, in particular to a novel drug mixing device which stores pesticide stock solution and water separately and mixes them quickly and automatically and uniformly, and is suitable for different drug mixing conditions. The device is mainly composed of a jet part and a spiral part. The jet part mainly includes an adjusting gasket 1, a jet nozzle 2, a suction chamber 3, a suction port joint 4, a main body of the jet mixing device 5, a mixing tube 6 and a diffusion tube 7. ; The spiral part is mainly composed of a spiral unit 8 and a spiral shell 9 . In order to adapt to different drug mixing conditions, the utility model designs the jet nozzle 2, the suction port joint 4 and the screw unit 8 into detachable and replaceable forms. The utility model realizes independent storage of pesticide stock solution and water, and fast and automatic mixing evenly, and is suitable for various mixing working conditions.
Description
技术领域technical field
本实用新型涉及一种自动混药装置,特别涉及一种农药和水分开存储并快速自动均匀混合,且适用于不同混药工况的新型混药装置,属于植保机械技术领域。The utility model relates to an automatic drug mixing device, in particular to a novel drug mixing device which is stored separately from pesticide and water and mixed quickly and automatically and evenly, and is suitable for different drug mixing conditions, and belongs to the technical field of plant protection machinery.
背景技术Background technique
植保机械的混药装置性能直接关系到农业环境保护和防治效果,一直得到相关研究人员的注意。目前国内外植保机械混药方式主要采用预混合方法,即农药和水在混合箱里搅拌后再进行喷洒。这种预混合方法不能实现按需混药有浪费农药,污染环境和混合质量不高等弊端。The performance of the mixing device of plant protection machinery is directly related to the effect of agricultural environmental protection and control, and has been paid attention by relevant researchers. At present, the domestic and foreign plant protection machinery mainly adopts the pre-mixing method, that is, the pesticide and water are mixed in the mixing tank and then sprayed. This pre-mixing method cannot realize on-demand mixing and has the disadvantages of wasting pesticides, polluting the environment and low mixing quality.
在现有技术中,申请人未发现综合考虑混药性快速均匀,以及适应多种混药工况的混药装置。对相近技术现有专利进行检索时发现,申请日期为1994.4.12,申请号为99228118.0的中国专利《混药装置》公开了一种混药装置,该装置采用了正压和负压的原理进行农药和水的混合。该装置主要由盛水瓶、药液袋和混药器组成,其中混药器上设有注水孔和吸液孔,工作时盛放在药液袋中的农药经混药器上缩颈部分产生的负压,及注水孔水流正压两方面作用使得农药自药液袋进入混药装置进行农药和水的混合;申请日期为2005.8.4,申请号为200510041334.4的中国专利《一种喷雾机药与水分离的方法》公开了喷雾机中农药和水分离的方法,在该方法中农药和水分别存放在带有刻度的容器中,主要考虑的是农药和水的精确计量;申请日期为2008.5.6,申请号为200810027898的中国专利《变量喷雾自动混药装置》公开了一种混药装置,该装置主要考虑的是喷雾浓度实时可变,一种或多种药单独或同时喷施等问题。综合考虑上述现有专利中的混药装置,虽然均考虑到了农药和水的分开存储并在线混合的问题,但尚未综合考虑农药和水的快速均匀混合,以及适应多种混药工况等问题。In the prior art, the applicant has not found a drug mixing device that comprehensively considers the rapid and uniform drug mixing properties and adapts to various drug mixing conditions. When searching the existing patents of similar technologies, it was found that the Chinese patent "drug mixing device" with the application date of 1994.4. Mixture of pesticides and water. The device is mainly composed of a water bottle, a drug solution bag and a drug mixer. The drug mixer is provided with a water injection hole and a liquid suction hole. The negative pressure generated and the positive pressure of the water flow in the water injection hole make the pesticide enter the mixing device from the liquid medicine bag to mix the pesticide and water; the application date is 2005.8.4 and the application number is 200510041334.4. Method for Separating Pesticides and Water" discloses a method for separating pesticides and water in a sprayer. In this method, pesticides and water are stored in containers with scales, and the main consideration is the accurate measurement of pesticides and water; the date of application is On May 6, 2008, the Chinese patent "Variable Spray Automatic Mixing Device" with the application number of 200810027898 disclosed a drug mixing device. And other issues. Considering the mixing devices in the above-mentioned existing patents, although the problem of separate storage and online mixing of pesticides and water has been considered, the rapid and uniform mixing of pesticides and water, and the adaptation to various mixing conditions have not been comprehensively considered. .
发明内容Contents of the invention
本实用新型的目的在于针对现有技术的不足而设计出一种农药原液和水分开存储,并利负压和湍流混合原理达到农药和水自动快速均匀混合,且适应多混药工况的新型自动混药装置。本实用新型结构简单,方便实用,适用于背负式手动喷雾机或车载式大中型喷杆喷雾机。The purpose of this utility model is to design a new type of pesticide stock solution and water to be stored separately for the shortcomings of the existing technology, and to use the negative pressure and turbulent mixing principle to achieve automatic, rapid and uniform mixing of pesticides and water, and to adapt to multi-mixing conditions. Automatic mixing device. The utility model has the advantages of simple structure, convenience and practicality, and is suitable for a knapsack-type manual sprayer or a vehicle-mounted large and medium-sized boom sprayer.
为达到上述目的,本实用新型采取的技术方案是:整个自动混药装置由射流部分和螺旋部分两个部分组成。为了便于拆卸,射流部分和螺旋部分采用螺纹连接方式。In order to achieve the above object, the technical solution adopted by the utility model is: the whole automatic medicine mixing device is composed of two parts: a jet part and a spiral part. In order to facilitate disassembly, the jet part and the helical part are threaded.
射流部分由圆柱状的射流混药装置主体、射流嘴、调节垫片和吸入口接头组成,一端为高压水入口,高压水入口的末端设有射流嘴,高压水进入射流混药装置主体后通过射流嘴产生高速水流,在射流嘴射与流混药装置主体外壳之间设有调节垫片调整射流嘴至混合管之间距离,射流嘴与射流混药装置主体外壳之间形成吸入室,高速水流从射流嘴进入产生真空度的吸入室,在吸入室的一侧连接吸入口接头、吸入口接头连接农药箱,沿水流方向吸入室之后依次为混合管和扩散管,农药和水进入混合管初步混合,然后进入扩散管,对初步混合液增压。The jet part is composed of a cylindrical jet mixing device main body, jet nozzle, adjusting gasket and suction port joint. One end is a high-pressure water inlet, and the end of the high-pressure water inlet is equipped with a jet nozzle. After entering the main body of the jet mixing device, the high-pressure water passes through The jet nozzle produces high-speed water flow. An adjusting gasket is provided between the jet nozzle and the main shell of the jet mixing device to adjust the distance between the jet nozzle and the mixing tube. A suction chamber is formed between the jet nozzle and the main shell of the jet mixing device. The water flow enters the suction chamber that generates vacuum from the jet nozzle, and the suction port connector is connected to the side of the suction chamber, and the suction port connector is connected to the pesticide box. After the suction chamber along the water flow direction, there are mixing tubes and diffusion tubes in sequence, and pesticides and water enter the mixing tube. Primary mixing then enters the diffuser tube to pressurize the primary mixture.
螺旋部分用于均匀混合初步混合液,包括螺旋外壳和螺旋单元,螺旋单元由3~5片螺旋叶片组成,螺旋叶片为由长宽比为1或1.25且厚度为1~3毫米的矩形板扭转180°形成,螺旋叶片一端与另一螺旋叶片一端之间的连接关系为成90°交叉焊接。The spiral part is used to evenly mix the preliminary mixed liquid, including the spiral shell and the spiral unit. The spiral unit is composed of 3 to 5 helical blades. The helical blade is twisted by a rectangular plate with an aspect ratio of 1 or 1.25 and a thickness of 1 to 3 mm. Formed at 180°, the connection relationship between one end of the helical blade and one end of the other helical blade is 90° cross welding.
上述射流嘴材料为黄铜或普通碳素钢,其收敛角α为14°~16°。为了便于适应不同的混药工况,射流嘴直径设计多种,但收敛角不变。The jet nozzle is made of brass or ordinary carbon steel, and its convergence angle α is 14°-16°. In order to adapt to different drug mixing conditions, the diameter of the jet nozzle is designed in a variety of ways, but the convergence angle remains the same.
上述调节垫片由1~3个环形垫片组成,每个环形垫片采用普通碳素钢制成,厚度为0.8~1.2毫米。The above-mentioned adjusting gasket is composed of 1 to 3 annular gaskets, and each annular gasket is made of ordinary carbon steel with a thickness of 0.8 to 1.2 mm.
上述混合管的长度为其内径的4~6倍。The length of the mixing tube is 4 to 6 times its inner diameter.
上述射流嘴安装时其轴心线与圆柱状射流混药装置主体的轴心线重合。When the jet nozzle is installed, its axis coincides with the axis of the main body of the cylindrical jet mixing device.
上述吸入口接头包含有吸入管,且吸入口接头与射流混药装置主体外壳采用螺纹连接。为了便于适应不同的混药工况,可以更换内径不同的吸入口接头。The suction port connector includes a suction pipe, and the suction port connector is threadedly connected to the main casing of the jet mixing device. In order to adapt to different drug mixing conditions, suction port connectors with different inner diameters can be replaced.
上述扩散管的扩散角为β为8°~10°,其长度与混合管长度一致。The diffusion angle of the above-mentioned diffusion tube is 8°-10°, and its length is consistent with that of the mixing tube.
在高压水入口处,设计有一段与喷雾机管路相连接的内螺纹。At the high-pressure water inlet, a section of internal thread connected with the pipeline of the sprayer is designed.
本实用新型与现有技术相比,具有如下优点:(1)农药是由于真空度作用抽吸进吸入室,不需要给药箱提供动力,从而节省了动力来源;(2)针对不同的混药工况(主要是指喷雾量多少,农药物理性质不同等工况)可以在自动混药装置壳体不更换的情况下,更换射流嘴、吸入口接头和螺旋叶片以及调整调节垫片改变射流嘴到混合管之间的距离,从而满足不同的混药工况的需要;(3)该混药装置结构尺寸小,且农药和水在装置内进行湍流混合,从而节省了混合时间;(4)农药和水在混合管内经初步混合后,进入螺旋部分继续混合后会更加均匀。Compared with the prior art, the utility model has the following advantages: (1) the pesticide is sucked into the suction chamber due to the effect of vacuum, and does not need the medicine box to provide power, thereby saving the power source; (2) for different mixing Pharmaceutical working conditions (mainly referring to the amount of spraying, the different physical properties of pesticides, etc.) can change the jet nozzle, suction port joint and spiral blade and adjust the adjusting gasket to change the jet flow without changing the shell of the automatic mixing device. The distance between the nozzle and the mixing tube can meet the needs of different mixing conditions; (3) The structure of the mixing device is small, and the pesticide and water are turbulently mixed in the device, which saves mixing time; (4) ) Pesticides and water are initially mixed in the mixing tube, and will be more uniform after entering the spiral part to continue mixing.
本实用新型解决了在达到农药和水混合均匀的同时也减少了混合的时间的问题,进而解决了变量喷雾延时的难题,同时也满足了不同混药工况的需要,适用于背负式手动喷雾机或车载式大中型喷杆喷雾机。The utility model solves the problem of reducing the mixing time while achieving the uniform mixing of pesticides and water, further solves the problem of variable spray delay, and also meets the needs of different mixing conditions. It is suitable for backpack type manual Sprayer or vehicle-mounted large and medium-sized boom sprayer.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为实施本实用新型的整个系统示意图。Fig. 2 is a schematic diagram of the whole system implementing the utility model.
图3为螺旋单元部分示意图。Fig. 3 is a partial schematic diagram of the helical unit.
图中,1-调节垫片、2-射流嘴、3-吸入室、4-吸入口接头、5-射流混药装置主体、6-混合管、7-扩散管,8-螺旋单元、9-螺旋外壳、10-水箱、11-阀门、12-压力表、13-流量计、14-射流混药装置、15-喷头、16-药箱、17-离心泵。In the figure, 1-regulating gasket, 2-jet nozzle, 3-suction chamber, 4-suction inlet joint, 5-jet mixing device main body, 6-mixing tube, 7-diffusion tube, 8-spiral unit, 9- Spiral casing, 10-water tank, 11-valve, 12-pressure gauge, 13-flow meter, 14-jet mixing device, 15-spray head, 16-medicine box, 17-centrifugal pump.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的说明。Below in conjunction with accompanying drawing, the utility model is described further.
本实用新型的结构示意图如图1所示,主要由射流和螺旋两部分组成。其中射流部分包括调节垫片1、射流嘴2、吸入室3、吸入口接头4、射流混药装置主体5、混合管6、扩散管7,螺旋单元8和螺旋外壳9。The structure schematic diagram of the utility model is shown in Fig. 1, mainly consists of jet and spiral two parts. The jet part includes an adjusting gasket 1, a jet nozzle 2, a suction chamber 3, a suction port joint 4, a main body of the jet mixing device 5, a mixing tube 6, a diffuser tube 7, a spiral unit 8 and a spiral shell 9.
结合图2,实际实施本实用新型时,喷雾机管路上设有便于调节和检测流量的阀门11,压力表12和流量计13。混药装置高压水进口a通过螺纹连接的方式与喷雾机的喷雾管路相连接,并通过垫片密封。工作时,经离心泵来的高压水流遇到射流嘴2突然缩小部分时在吸入室3内形成真空度,该真空度带动农药从药箱16经吸入口b进入混合管6,农药和水在混合管6内初步混合,初步混合后的混合液经扩散管7增压后进入螺旋单元8继续混合,混合后的均匀混合液经喷头15喷洒到作物上。经数值模拟实验发现,装置内流体速度达到了20~30m/s,因此混合速度快,减少了混合时间,从而减少了喷雾延迟时间;而且混药装置出口c处混合液混合也相当均匀。In conjunction with Fig. 2, when the utility model is actually implemented, the sprayer pipeline is provided with a
实施本实用新型的时候,若面对不同的混药工况,例如农药粘度大等工况,可以更换为直径小的射流嘴,及吸入管小的吸入口接头及增加螺旋单元的片数。When implementing the utility model, if facing different drug mixing conditions, such as working conditions such as high viscosity of pesticides, it can be replaced with a jet nozzle with a small diameter, a small suction port joint of the suction pipe and an increase in the number of spiral units.
本实用新型的工作原理如下:高压水流遇到射流嘴突然缩小部分时速度增大,由伯努利方程 可知,此时水流的压力减小,从而在吸入室内形成真空度,该真空度抽吸农药从药箱经吸入口进入混合管,农药和水在混合管内初步湍流混合,初步混合后的混合液经扩散管增压后进入螺旋部分继续湍流混合,混合后的均匀混合液经喷头喷洒到作物上。此外,本实用新型中射流嘴,吸入口接头,螺旋叶片等在不更换混药装置壳体的情况下都是可以更换或调节的,从而能适应不同的混药工况。The working principle of the utility model is as follows: when the high-pressure water flow encounters the suddenly shrinking part of the jet nozzle, the speed increases, which is determined by the Bernoulli equation It can be seen that the pressure of the water flow decreases at this time, thereby forming a vacuum degree in the suction chamber. The vacuum degree sucks the pesticide from the medicine box through the suction port and enters the mixing tube. The pesticide and water are initially turbulently mixed in the mixing tube. After being pressurized by the diffusion tube, it enters the spiral part to continue turbulent mixing, and the uniform mixed liquid after mixing is sprayed on the crops through the nozzle. In addition, in the utility model, the jet nozzle, the suction port joint, the helical blade, etc. can all be replaced or adjusted without changing the casing of the drug mixing device, so that it can adapt to different drug mixing conditions.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101816989A (en) * | 2010-03-24 | 2010-09-01 | 江苏大学 | Automatic pesticide mixing device |
| CN103070159A (en) * | 2011-10-25 | 2013-05-01 | 株式会社牧田 | Mist blower |
| CN104012504A (en) * | 2014-06-13 | 2014-09-03 | 台州信溢农业机械有限公司 | Liquid mixing and adding device |
| CN104161031A (en) * | 2014-08-25 | 2014-11-26 | 江苏大学 | Method for designing jet-flow-type chemical mixer high in chemical mixing ratio |
| CN104756970A (en) * | 2015-02-13 | 2015-07-08 | 南京林业大学 | Moveable chemical mixer |
| CN104804917A (en) * | 2015-05-13 | 2015-07-29 | 贵州珍酒酿酒有限公司 | Beer starch saccharification variable-proportion mixing device |
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2010
- 2010-03-24 CN CN2010201400687U patent/CN201888177U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101816989A (en) * | 2010-03-24 | 2010-09-01 | 江苏大学 | Automatic pesticide mixing device |
| CN101816989B (en) * | 2010-03-24 | 2012-05-23 | 江苏大学 | Automatic pesticide mixing device |
| CN103070159A (en) * | 2011-10-25 | 2013-05-01 | 株式会社牧田 | Mist blower |
| CN103070159B (en) * | 2011-10-25 | 2014-04-09 | 株式会社牧田 | Mist blower |
| CN104012504A (en) * | 2014-06-13 | 2014-09-03 | 台州信溢农业机械有限公司 | Liquid mixing and adding device |
| CN104012504B (en) * | 2014-06-13 | 2015-11-18 | 台州信溢农业机械有限公司 | Mixed charger |
| CN104161031A (en) * | 2014-08-25 | 2014-11-26 | 江苏大学 | Method for designing jet-flow-type chemical mixer high in chemical mixing ratio |
| CN104161031B (en) * | 2014-08-25 | 2016-06-08 | 江苏大学 | A kind of jet medicine mixer method for designing with high mixed medicine ratio |
| CN104756970A (en) * | 2015-02-13 | 2015-07-08 | 南京林业大学 | Moveable chemical mixer |
| CN104756970B (en) * | 2015-02-13 | 2017-03-08 | 南京林业大学 | A kind of movable medicine mixer |
| CN104804917A (en) * | 2015-05-13 | 2015-07-29 | 贵州珍酒酿酒有限公司 | Beer starch saccharification variable-proportion mixing device |
| CN104804917B (en) * | 2015-05-13 | 2017-05-17 | 贵州珍酒酿酒有限公司 | Beer starch saccharification variable-proportion mixing device |
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