CN201873760U - Device for recovering metallic nickel ion in electroplating wastewater - Google Patents
Device for recovering metallic nickel ion in electroplating wastewater Download PDFInfo
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- CN201873760U CN201873760U CN201020597639XU CN201020597639U CN201873760U CN 201873760 U CN201873760 U CN 201873760U CN 201020597639X U CN201020597639X U CN 201020597639XU CN 201020597639 U CN201020597639 U CN 201020597639U CN 201873760 U CN201873760 U CN 201873760U
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 239000002351 wastewater Substances 0.000 title claims abstract description 57
- 238000009713 electroplating Methods 0.000 title claims abstract description 31
- 229910001453 nickel ion Inorganic materials 0.000 title claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 23
- 229910052751 metal Inorganic materials 0.000 claims abstract description 23
- 239000002245 particle Substances 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000009826 distribution Methods 0.000 claims abstract description 9
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims description 13
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- 238000007747 plating Methods 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 18
- 239000012528 membrane Substances 0.000 abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 229910052759 nickel Inorganic materials 0.000 description 28
- 238000000034 method Methods 0.000 description 10
- 239000004576 sand Substances 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000008237 rinsing water Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种回收废水中的镍离子装置,尤其是涉及一种回收电镀废水金属镍离子的装置。The utility model relates to a device for recovering nickel ions in waste water, in particular to a device for recovering metal nickel ions in electroplating waste water.
背景技术Background technique
目前,电镀镍漂洗水中镍的治理与回收已有了大量的研究,但是我国目前尚未有一个妥善合理,灵活简便的方法应用于工业,据报道,2004年我国目前约有1万个左右的电镀厂,废水年排放量约40亿M3吨,有约50%的废水未达标,其中绝大部分含镍废水是用水冲稀排放,这不仅是资源的严重浪费,而且严重的污染了环境。At present, there have been a lot of research on the treatment and recovery of nickel in nickel electroplating rinsing water, but there is no proper, reasonable, flexible and convenient method for industrial application in China. According to reports, in 2004, there were about 10,000 electroplating The annual discharge of wastewater is about 4 billion M 3 tons, and about 50% of the wastewater does not meet the standard. Most of the nickel-containing wastewater is diluted with water and discharged. This is not only a serious waste of resources, but also seriously pollutes the environment.
回收镍资源,采用什么方法回收电镀废水中的镍是首先要考虑的问题。一种是采用流态化床电极电解法回收镍,所得产品为粒状金属镍,并且存在颗粒长大再溶解的问题;还有用气浮法回收镍,但是不能直接得到金属镍,也有多数学者采用化学法与离子交换法回收镍都存在再生液处理麻烦,操作管理较复杂等问题,也不能直接得到金属镍,因此迫切需要一种操作管理便捷,回收镍的纯度高的回收金属镍离子的装置及方法。To recover nickel resources, what method to use to recover nickel in electroplating wastewater is the first issue to be considered. One is to recover nickel by fluidized bed electrode electrolysis, and the resulting product is granular metal nickel, and there is a problem of particle growth and redissolution; there is also the recovery of nickel by air flotation, but metal nickel cannot be obtained directly, and most scholars also use it. The recovery of nickel by chemical method and ion exchange method has problems such as troublesome treatment of regeneration solution, complicated operation and management, and the inability to directly obtain metallic nickel. Therefore, there is an urgent need for a device for recovering metallic nickel ions that is convenient in operation and management, and can recover nickel with high purity. and methods.
实用新型内容Utility model content
本实用新型的目的在于提供一种回收电镀废水金属镍离子的装置,其具有操作管理简单、回收率、回收纯度高、废水排放率低的特点。The purpose of the utility model is to provide a device for recovering metal nickel ions from electroplating wastewater, which has the characteristics of simple operation and management, high recovery rate, high recovery purity and low wastewater discharge rate.
本实用新型的目的是通过以下技术方案来实现:The purpose of this utility model is to realize through the following technical solutions:
一种回收电镀废水中金属镍离子的装置,其包括流化床和废水储槽,所述流化床上设有均与废水储槽相连通的进水口和出水口,且所述流化床内盛有流化颗粒,并对称地设阴极板和阳极板;且所述流化床底部设有液体分布板,流化颗粒位于所述液体分布板上。A device for recovering metal nickel ions in electroplating wastewater, which includes a fluidized bed and a waste water storage tank, the fluidized bed is provided with a water inlet and a water outlet that are all connected to the waste water storage tank, and the fluidized bed Fluidized particles are contained inside, and a cathode plate and an anode plate are arranged symmetrically; and a liquid distribution plate is arranged at the bottom of the fluidized bed, and the fluidized particles are located on the liquid distribution plate.
所述流化床的进水口通过管道与废水储槽相连通,且所述管道上设置有循环泵。The water inlet of the fluidized bed communicates with the waste water storage tank through a pipeline, and a circulating pump is arranged on the pipeline.
所述流化床内平行放置有多对阴、阳极板,所述阴极板和阳极板之间等距间隔设置,且相邻的阳极板和阴极板间的距离为50-150mm。There are multiple pairs of cathode and anode plates placed in parallel in the fluidized bed, the cathode plates and the anode plates are equidistantly spaced, and the distance between adjacent anode plates and cathode plates is 50-150mm.
所述循环泵的进水口设有耐酸、耐碱的过滤器,放置于废水储槽中。The water inlet of the circulation pump is provided with an acid-resistant and alkali-resistant filter, which is placed in a waste water storage tank.
所述阳极板为厚度3-10mm的铅板,阴极板为镀钛的金属板,厚度4-6mm。The anode plate is a lead plate with a thickness of 3-10mm, and the cathode plate is a titanium-plated metal plate with a thickness of 4-6mm.
本实用新型的有益效果为,所述回收电镀废水金属镍离子的装置操作简单;对环境无二次污染;回收的金属镍纯度高达99%,金属的回收率高,可达到99%;废水的排放量减少90%,少量的废水用膜过滤处理后达标排放,或用活性碳处理都可以达标排放,可直接应用于工业。The beneficial effects of the utility model are that the device for recovering electroplating wastewater metal nickel ions is simple to operate; there is no secondary pollution to the environment; the recovered metal nickel has a purity of up to 99%, and the metal recovery rate is high, which can reach 99%; The emission is reduced by 90%. A small amount of waste water can be discharged up to the standard after being treated with membrane filtration, or treated with activated carbon, and can be directly applied to industry.
附图说明Description of drawings
下面根据附图和实施例对本实用新型作进一步详细说明。The utility model will be described in further detail below according to the accompanying drawings and embodiments.
图1为本实用新型回收电镀废水金属镍离子的装置的结构示意图。Fig. 1 is the structure diagram of the utility model recovery electroplating wastewater metal nickel ion device.
图中:In the picture:
1、流化床;2、废水储槽;3、循环泵进水管;4、流化床进水管;5、液体分布板;6、流化颗粒;7、阳极板;8、阴极板;9、阳极接线;10、阴极接线;11、流化床出水管;12、过滤器;13、循环泵。1. Fluidized bed; 2. Wastewater storage tank; 3. Inlet pipe of circulating pump; 4. Inlet pipe of fluidized bed; 5. Liquid distribution plate; 6. Fluidized particles; 7. Anode plate; 8. Cathode plate; 9 1. Anode connection; 10. Cathode connection; 11. Fluidized bed outlet pipe; 12. Filter; 13. Circulation pump.
具体实施方式Detailed ways
请参照图1所示,图1为本实用新型回收电镀废水金属镍离子的装置的结构示意图,一种回收电镀废水中金属镍离子的装置,其包括流化床1和废水储槽2,所述流化床1的底部开设有连接流化床进水管4的进水口,所述流化床进水管4上设置有循环泵13,所述循环泵13通过循环泵进水管3与废水储槽2连通,所述流化床1内盛有流化颗粒6,并对称地设连接阴极接线10的阴极板8和连接阳极接线9的阳极板7;所述阴极板8和阳极板7平行对称设置,且所述阴极板8和阳极板7之间等距间隔设置,相邻的阳极板7和阴极板8间的距离为50-150mm,且所述阳极板7为厚度3-10mm的铅板,阴极板8为镀钛的金属板,厚度4-6mm,且所述流化床1底部设有液体分布板5,流化颗粒6位于所述液体分布板5之上,所述流化床1的顶部开设有连接流化床出水管11的出水口,所述流化床出水管11设置于废水储槽2的上方,所述循环泵进水管3上设有耐酸、耐碱的过滤器12,所述过滤器12放置于废水储槽2的底部。Please refer to shown in Fig. 1, Fig. 1 is the structural representation of the device of the utility model reclaiming electroplating waste water metal nickel ion, a kind of device of reclaiming metal nickel ion in electroplating waste water, it comprises fluidized bed 1 and waste
具体操作实施例1:Concrete operation embodiment 1:
1.将流化床1的电解槽设备摆放在电镀废水储槽2旁边,废水中镍离子的浓度0.05g/L,控制溶液的PH值7,电解槽中装有1.2~2mm的洗净的沙子颗粒,极板间的距离50mm;1. Place the electrolytic cell equipment of the fluidized bed 1 next to the electroplating
2.将循环泵进水管3的带过滤器12的吸水端放入电镀废水储槽2中,由循环泵13将处理废水通过流化床进水管4泵入循环流化床1内,控制液体的流速在1.5cm/s,使沙粒处于流态化运动状态,而颗粒不溢出床体;2. Put the suction end of the circulating
3.启动电源,控制电流密度20A/m2,进行金属镍的回收,待阴极板8沉积的镍薄达到2~3mm后剥离阴极板8,清理完毕的阴极板8装回原处,继续进行回收金属镍的操作;3. Start the power supply, control the current density to 20A/m 2 , and carry out metal nickel recovery. After the thickness of nickel deposited on the cathode plate 8 reaches 2-3 mm, the cathode plate 8 is peeled off, and the cleaned cathode plate 8 is put back to the original place, and the process is continued. Operations to recover metallic nickel;
4.回收后的电镀废水,经过膜处理后返回到电镀液的配制;经过10次操作后通过膜处理,可达到排放标准。4. Recycled electroplating wastewater is returned to the preparation of electroplating solution after membrane treatment; after 10 operations, it can be treated by membrane to meet the discharge standard.
镍的回收率99%,镍的纯度99%,电流效率28.1%。The recovery rate of nickel is 99%, the purity of nickel is 99%, and the current efficiency is 28.1%.
具体操作实施例2:Concrete operation embodiment 2:
1.废水中镍离子的浓度1g/L,控制溶液的PH值5,电解槽中装有2~3mm的流化颗粒,相邻阳极板7和阴极板8间的距离60mm;1. The concentration of nickel ions in the waste water is 1g/L, the pH value of the control solution is 5, the fluidized particles of 2-3mm are installed in the electrolytic cell, and the distance between the adjacent anode plate 7 and the cathode plate 8 is 60mm;
2.将循环泵进水管3的带过滤器12的吸水端放入电镀废水储槽2中,由循环泵13将处理废水通过流化床进水管3泵入循环流化床1,控制液体的流速在5cm/s,使流化颗粒处于流态化运动状态而颗粒不溢出床体;2. Put the suction end with
3.启动电源,控制电流密度40A/m2,进行金属镍的回收,待阴极板8沉积的镍薄达到2-3mm后剥离阴极板8,清理完毕的阴极板8装回原处,继续进行回收金属镍的操作;3. Start the power supply, control the current density to 40A/m 2 , and carry out metal nickel recovery. After the nickel thickness deposited on the cathode plate 8 reaches 2-3mm, the cathode plate 8 is peeled off, and the cleaned cathode plate 8 is put back to the original place, and the process is continued. Operations to recover metallic nickel;
4.回收后的电镀废水,经过膜处理后返回到电镀液的配制;经过10次操作后通过膜处理,达到排放标准后排放。4. The recovered electroplating wastewater is returned to the preparation of electroplating solution after membrane treatment; after 10 operations, it is treated by membrane and discharged after reaching the discharge standard.
镍的回收率可达99%,镍的纯度可99%,电流效率54.3%。The recovery rate of nickel can reach 99%, the purity of nickel can reach 99%, and the current efficiency can reach 54.3%.
具体操作实施例3:Concrete operation embodiment 3:
1.废水中镍离子的浓度2g/L,控制溶液的PH值4,电解槽中装有3~3.5mm的沙子颗粒,极板间的距离80mm;1. The concentration of nickel ions in the waste water is 2g/L, the pH value of the control solution is 4, the electrolytic cell is filled with 3-3.5mm sand particles, and the distance between the plates is 80mm;
2.将循环泵进水管3的带过滤器12的吸水端放入电镀废水储槽2中,由循环泵13将处理废水通过流化床进水管4泵入循环流化床1内,控制液体的流速在10cm/s,使沙粒处于流态化运动状态,而颗粒不溢出床体;2. Put the suction end of the circulating
3.启动电源,控制电流密度80A/m2,进行金属镍的回收,待阴极板8沉积的镍薄达到2~3mm后剥离阴极板8,清理完毕的阴极板8装回原处,继续进行回收金属镍的操作。3. Start the power supply, control the current density to 80A/m 2 , and carry out metal nickel recovery. After the nickel thickness deposited on the cathode plate 8 reaches 2-3 mm, the cathode plate 8 is peeled off, and the cleaned cathode plate 8 is put back to the original place, and the process is continued. Operations for the recovery of metallic nickel.
4.回收后的电镀废水,经过膜处理后返回到电镀液的配制经过10次循环操作后通过膜处理,可达到排放标准后排放。4. The recovered electroplating wastewater is treated by the membrane and returned to the preparation of the electroplating solution. After 10 cycles of operation, it is treated by the membrane and discharged after reaching the discharge standard.
镍的回收率99%,镍的纯度99%,电流效率60%。The recovery rate of nickel is 99%, the purity of nickel is 99%, and the current efficiency is 60%.
具体操作实施例4:Concrete operation embodiment 4:
1.废水中镍离子的浓度5g/L,控制溶液的PH值4.5,电解槽中装有3.5~5mm的沙子,极板间的距离150mm;1. The concentration of nickel ions in the wastewater is 5g/L, the pH value of the control solution is 4.5, the electrolytic cell is filled with 3.5-5mm sand, and the distance between the plates is 150mm;
2.将循环泵进水管3的带过滤器12的吸水端放入电镀废水储槽2中,由循环泵13将处理废水通过流化床进水管4泵入循环流化床1内,控制液体的流速在15cm/s,使沙粒处于流态化运动状态,而颗粒不溢出床体;2. Put the suction end of the circulating
3.启动电源,控制电流密度120A/m2,进行金属镍的回收,待阴极板8沉积的镍薄达到2~3mm后剥离阴极板8,清理完毕的阴极板8装回原处,继续进行回收金属镍的操作。3. Start the power supply, control the current density to 120A/m 2 , and carry out metal nickel recovery. After the thickness of nickel deposited on the cathode plate 8 reaches 2-3 mm, the cathode plate 8 is peeled off, and the cleaned cathode plate 8 is put back to the original place, and the process is continued. Operations for the recovery of metallic nickel.
4.回收后的电镀废水,经过膜处理后返回到电镀液的配制;经过10次循环操作后通过膜处理,可达到排放标准后排放。4. The recovered electroplating wastewater is returned to the preparation of the electroplating solution after being treated by the membrane; after 10 cycles of operation, it is treated by the membrane and discharged after reaching the discharge standard.
镍的回收率99%,镍的纯度99%,电流效率80%。The recovery rate of nickel is 99%, the purity of nickel is 99%, and the current efficiency is 80%.
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| CN201020597639XU CN201873760U (en) | 2010-11-09 | 2010-11-09 | Device for recovering metallic nickel ion in electroplating wastewater |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101982566A (en) * | 2010-11-09 | 2011-03-02 | 无锡市苏泰金属制品有限公司 | Device and method thereof for recovering metallic nickel ions in electroplating wastewater |
| CN112979045A (en) * | 2021-03-08 | 2021-06-18 | 南昌航空大学 | Electrolysis/ultraviolet device for treating chemical nickel plating wastewater |
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2010
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101982566A (en) * | 2010-11-09 | 2011-03-02 | 无锡市苏泰金属制品有限公司 | Device and method thereof for recovering metallic nickel ions in electroplating wastewater |
| CN112979045A (en) * | 2021-03-08 | 2021-06-18 | 南昌航空大学 | Electrolysis/ultraviolet device for treating chemical nickel plating wastewater |
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