CN201871874U - Clamp device for laser welding of disk-shaped part - Google Patents
Clamp device for laser welding of disk-shaped part Download PDFInfo
- Publication number
- CN201871874U CN201871874U CN 201020617941 CN201020617941U CN201871874U CN 201871874 U CN201871874 U CN 201871874U CN 201020617941 CN201020617941 CN 201020617941 CN 201020617941 U CN201020617941 U CN 201020617941U CN 201871874 U CN201871874 U CN 201871874U
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- positioner
- cylinder
- reductor
- connecting axle
- disc part
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- Expired - Lifetime
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Abstract
The utility model relates to a laser-welding clamp, in particular to a clamp device for the laser welding of a disk-shaped part, which comprises a positioner, a six-jaw chuck, a pressure-disk assembly, a clamping cylinder and a driving cylinder, wherein the positioner is provided with two freedom degrees which enable a welded workpiece to rotate around an own axis and overturn in the horizontal direction, the six-jaw chuck is installed at the top of a positioner box body, one end of the clamping cylinder is connected with the positioner box body, the other end of the clamping cylinder is an output end and is connected with the pressure-disk assembly, and the welded disk-shaped part is clamped by the pressure-disk assembly and the six-jaw chuck; the driving cylinder installed on the positioner is arranged below the six-jaw chuck, and the output end of the driving cylinder is connected with clamping jaws in the six-jaw chuck and used for driving the clamping jaws to expand or clamp; and the pressure-disk assembly and the six-jaw chuck are respectively provided with two freedom degrees which are the same with those of the positioner. The clamp device has the advantages of simpleness in clamping, high positioning precision, uniform stress of the welded workpiece, firmness in clamping and the like.
Description
Technical field
The utility model relates to fixture for laser welding, specifically a kind of grip device that is used for laser weld disc part.
Background technology
In laser beam welding, often need to use various types of anchor clamps.When welding disc part, for can be on disk different angles and position weld, need adjust the position and the attitude of disk usually with positioner.Yet, because the welded piece number is more than two, should guarantee during welding that each workpiece is clamped, guarantee that again its relative positional accuracy and global shape precision meet welding process requirement, become a difficult problem on the positioner so how weldment is fixed to.Clamp force distribution is inhomogeneous on the one hand for conventional brace, destroys weldment position location and geometry, the clamping difficulty, and efficient is low; Clamping force is difficult to control on the other hand, destroys the weldment surface quality, makes the big stress of the inner generation of weldment.
The utility model content
At the defective of above-mentioned conventional laser weld jig, the purpose of this utility model is to provide a kind of grip device that is used for laser weld disc part.
The purpose of this utility model is achieved through the following technical solutions:
The utility model comprises positioner, six dog chucks, platen assembly, clamps cylinder and drives cylinder, wherein positioner has and makes welded piece around the rotation of himself axis and two frees degree of upset in the horizontal direction, six dog chucks are installed in the top of positioner casing, one end of described clamping cylinder links to each other with the positioner casing, the other end is output, is connected with the platen assembly that this platen assembly and six dog chucks clamp the disc part that is welded; Be provided with the driving cylinder that is installed on the positioner below six dog chucks, the output of this driving cylinder and claw in six dog chucks link to each other, drive claw and open or clamp; Described platen assembly all has two frees degree identical with positioner with six dog chucks.
Wherein: described six dog chucks link to each other with first motor with first reductor on the positioner by connecting cylinder, first reductor and first motor are to make the power source of welded piece around himself axis rotary freedom, and described driving cylinder is positioned at connecting cylinder, links to each other with first motor with first reductor; The output that drives cylinder is connected with an end of single joint, the other end of single joint links to each other with an end of chuck connecting axle by bearing pin, the other end of chuck connecting axle is threaded with driver part in six dog chucks, and this driver part drives claw in six dog chucks and opens or clamp; Described platen assembly comprises standard platen, rotational pressure seat, locating shaft and adjusts nut, wherein an end of locating shaft is pegged graft with the connector that is installed on the clamping cylinder output, and by adjusting the position of connector on locating shaft with being threaded of adjustment nut, the other end of locating shaft is connected with the rotational pressure seat rotatably, and the below of rotational pressure seat is equipped with the standard platen that compresses by weldering disc part; The other end of locating shaft is installed in rotational pressure seat one end by thrust bearing, the top of thrust bearing is provided with Bearing housing, described standard platen is fixed in the other end of rotational pressure seat, is inlaid with buffer pressure pad in the standard platen compresses by the bottom surface of weldering disc part; The cylinder body of described clamping cylinder is fixed on the oblique 45 ° position of positioner casing lateral surface, and the output and the cylinder body that clamp cylinder are hinged, is connected with connector on the output that clamps cylinder; Described positioner comprises positioner support, first motor, first reductor, positioner casing, second motor, second reductor, first connecting axle, second connecting axle and bearing block, wherein the bottom of positioner casing is connected with first reductor, first motor in turn, and the output of first reductor links to each other with six dog chucks by connecting cylinder, connection rotating disk; The horizontal side of described positioner support is equipped with second reductor, second motor successively, and the output of second reductor links to each other with an end of first connecting axle, and the other end of first connecting axle is connected on the positioner casing; Described second connecting axle is positioned at a side relative with first connecting axle, an end links to each other with the positioner casing, and the other end is installed in rotation on the bearing block; The axis conllinear of first connecting axle and second connecting axle.
Advantage of the present utility model and good effect are:
1. the utility model is installed in six dog chucks and platen assembly on the positioner with two-freedom, and six dog chucks carry the centralized positioning axle, and clamping is simple, and the positioning accuracy height is fit to automated production in enormous quantities; The disc part that is welded is fixedly clamped by six dog chucks and platen assembly, and stressed evenly clamping is firm, and the big I of clamping force is quantitatively controlled driving cylinder by electric signal.
Locating shaft in the utility model platen assembly can by with adjust cooperating of nut, adjust the position of connector on locating shaft, thereby guarantee when the platen assembly compresses, the card of standard platen is parallel with the welded piece upper surface and contact fully; In standard platen card, inlayed buffer pressure pad, play cushioning effect, prevent to scratch the welded piece surface, avoid distortion.
3. the cylinder body of the utility model clamping cylinder is fixed on the oblique 45 ° position of positioner casing lateral surface, and output and cylinder body are hinged, when positioner rotates in the horizontal direction, clamps the laser head that cylinder can not keep off the top.
Description of drawings
Fig. 1 is a perspective view of the present utility model;
Fig. 2 is a front view of the present utility model;
Fig. 3 is a vertical view of the present utility model;
Fig. 4 is the A-A cutaway view among Fig. 2;
Fig. 5 be among Fig. 4 the positioner casing with the partial enlarged drawing on top;
Fig. 6 is the structural representation of the flexible flywheel of welded part;
Fig. 7 is the B-B cutaway view among Fig. 6;
Wherein: 1 is the positioner support, and 2 is first motor, and 3 is first reductor, 4 is the positioner casing, and 5 is second motor, and 6 is second reductor, 7 is first connecting axle, and 8 for clamping cylinder, and 9 is connector, 10 is the platen assembly, and 11 is flexible flywheel, and 12 is six dog chucks, 13 is second connecting axle, and 14 is bearing block, and 15 is connecting cylinder, 16 for driving cylinder, and 17 for connecting rotating disk, and 18 is single joint, 19 is bearing pin, and 20 is the chuck connecting axle, and 21 is buffer pressure pad, 22 is the standard platen, and 23 is the rotational pressure seat, and 24 is thrust bearing, 25 is Bearing housing, and 26 is locating shaft, and 27 for adjusting nut, 28 is driver part, and 29 is claw.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
The utility model is the grip device that is used for laser weld disc part, for being applicable to a kind of disc part of the present utility model (welded piece), the C place among Fig. 7 is the middle part disk of flexible flywheel and the pad of outer ring gear as Fig. 6, flexible flywheel shown in Figure 7.
Shown in Fig. 1~5, the utility model comprises positioner, six dog chucks 12, platen assembly 10, clamps cylinder 8 and drives cylinder 16.Wherein positioner has and makes welded piece around the rotation of himself axis and two frees degree of upset in the horizontal direction, comprise positioner support 1, first motor 2, first reductor 3, positioner casing 4, second motor 5, second reductor 6, first connecting axle 7, second connecting axle 13 and bearing block 14, the horizontal side of positioner support 1 is connected with second reductor, 6, the second motors 5 by bolt and is connected on second reductor 6 by soket head cap screw; One side of positioner casing 4 links to each other with an end of first connecting axle 7, and the other end of first connecting axle 7 is installed on the positioner support 1 by bearing and is passed the output that is fixed in second reductor 6 by bolt by positioner support 1; The opposite side of positioner casing 4 (promptly relative with first connecting axle 7 side) links to each other with an end of second connecting axle 13, the other end of second connecting axle 13 is installed in rotation on the bearing block 14 by bearing, therefore, the axis conllinear of the axis of first connecting axle 7 and second connecting axle 13 is supported by first and second connecting axle 7,13 respectively in the two ends of positioner casing 4.Be connected with first reductor, 3, the first motors 2 in the bottom of positioner casing 4 and be connected to by soket head cap screw on first reductor 3, the output of first reductor 3 is positioned at positioner casing 4.First motor 2 and first reductor 3 be for making the power source of welded piece around himself axis rotary freedom, and second motor 5 and second reductor 6 are for making overturn the in the horizontal direction power source of the axis upset of first and second connecting axle (promptly around) free degree of positioner casing 4 and parts mounted thereto.
End at the output of first reductor 3 and connecting cylinder 15 is affixed, and the other end of connecting cylinder 15 is passed, is connected with the top that connects rotating disk 17, six dog chucks 12 and be positioned at positioner casing 4, is fixed on and connects on the rotating disk 17 by positioner casing 4.Below six dog chucks 12, be provided with and drive cylinder 16, this driving cylinder 16 be positioned at connecting cylinder 15 inside, link to each other with the output of first reductor 3.The output that drives cylinder 16 is connected with an end of single joint 18, the other end of single joint 18 links to each other with an end of chuck connecting axle 20 by bearing pin 19, the other end of chuck connecting axle 20 is threaded with driver part 28 in six dog chucks 12, and this driver part 28 drives claw 29 in six dog chucks 12 and opens or clamp; When driving cylinder 16 jack-up, the claw 29 of six dog chucks 12 opens, and when driving cylinder 16 contractions, the claw of six dog chucks 12 clamps.An end (being cylinder body) that clamps cylinder 8 is fixed on the oblique 45 ° position of positioner casing 4 lateral surfaces, and the other end that clamps cylinder 8 is an output, hinged with cylinder body; Be connected with connector 9 clamping on the output of cylinder 8, platen assembly 10 is installed on the connector 9, thereby platen assembly 10 can compress or mentions, can clamp flexible flywheel 11 with six dog chucks 12 at the diverse location of positioner with clamping cylinder 8.Platen assembly 10 all has two frees degree identical with positioner with six dog chucks 12.Platen assembly 10 comprises buffer pressure pad 21, standard platen 22, rotational pressure seat 23, thrust bearing 24, Bearing housing 25, locating shaft 26 and adjustment nut 27, wherein an end of locating shaft 26 is pegged graft with the connector 9 that is installed on clamping cylinder 8 outputs, be threaded on one end of locating shaft 26, be threaded with adjustment nut 27, by with adjust cooperating of nut 27, can adjust the position of connector 9 on locating shaft 24, thereby guarantee to compress flexible flywheel 11(welded piece when platen assembly 10) time, the card of standard platen 22 and flexible flywheel 11 parallel and contacts fully; The other end of locating shaft 26 by thrust bearing 24 be installed in rotational pressure seat 23 1 ends, rotational pressure seat 23 relative positioning axles 26 are rotatable, thrust bearing 24 is embedded between locating shaft 26 and the rotational pressure seat 23, rotational pressure seat 23 can be rotated with flexible flywheel 11 when welding, above thrust bearing 24, be provided with Bearing housing 25; The below of rotational pressure seat 23 is connected with the standard platen 22 that compresses flexible flywheel 11 by bolt, is inlaid with buffer pressure pad 21 in standard platen 22 compresses the bottom surface of flexible flywheel 11, plays cushioning effect, prevents to scratch flexible flywheel 11 surfaces.
Operation principle of the present utility model is:
During work, earlier flexible flywheel 11 middle part discs are put in six dog chucks 12, six dog chucks 12 carry the centralized positioning axle, the middle part disk of flexible flywheel 11 are located; Afterwards, place the outer ring gear of flexible flywheel 11, set level whole rear drive cylinder 16 work, make six dog chucks 12 clamp the gear outer ring; Simultaneously, clamp cylinder 8 work, drive the middle part disc upper surface that platen assembly 10 compresses flexible flywheel 11 downwards, this moment, welded piece was fixed fully.After flexible flywheel 11 is clamped, the positioner action, first motor 2,3 work of first reductor drive flexible flywheel 11 around self axis rotation; Second motor 5,6 work of second reductor, drive positioner casing 4 and on the parts flip horizontal to the needs position, the action of welding laser head is welded flexible flywheel 11.
Six dog chucks of the present utility model are commercial product, purchase produce in Zhonghuan (Group) Co., Ltd., Huhehaote, model is the six pawl wedge-type through hole power chucks of TK52S400.
Claims (8)
1. grip device that is used for laser weld disc part, it is characterized in that: comprise positioner, six dog chucks (12), platen assembly (10), clamp cylinder (8) and drive cylinder (16), wherein positioner has and makes welded piece around the rotation of himself axis and two frees degree of upset in the horizontal direction, six dog chucks (12) are installed in the top of positioner casing, one end of described clamping cylinder (8) links to each other with the positioner casing, the other end is an output, be connected with platen assembly (10), this platen assembly (10) clamps the disc part that is welded with six dog chucks (12); Be provided with the driving cylinder (16) that is installed on the positioner in the below of six dog chucks (12), the output of this driving cylinder (16) and claw in six dog chucks (12) link to each other, drive claw and open or clamp; Described platen assembly (10) all has two frees degree identical with positioner with six dog chucks (12).
2. by the described grip device that is used for laser weld disc part of claim 1, it is characterized in that: described six dog chucks (12) link to each other with first motor (2) with first reductor (3) on the positioner by connecting cylinder (15), first reductor (3) and first motor (2) are for making the power source of welded piece around himself axis rotary freedom, and described driving cylinder (16) is positioned at connecting cylinder (15), links to each other with first motor (2) with first reductor (3).
3. by the described grip device that is used for laser weld disc part of claim 2, it is characterized in that: the output of described driving cylinder (16) is connected with an end of single joint (18), the other end of single joint (18) links to each other with an end of chuck connecting axle (20) by bearing pin (19), the other end of chuck connecting axle (20) is threaded with driver part in six dog chucks (12), and this driver part drives claw in six dog chucks and opens or clamp.
4. by the described grip device that is used for laser weld disc part of claim 1, it is characterized in that: described platen assembly (10) comprises standard platen (22), rotational pressure seat (23), locating shaft (26) and adjustment nut (27), wherein an end of locating shaft (26) is pegged graft with the connector (9) that is installed on clamping cylinder (8) output, and by adjusting the position of connector (9) on locating shaft (26) with being threaded of adjustment nut (27), the other end of locating shaft (26) is connected with rotational pressure seat (23) rotatably, and the below of rotational pressure seat (23) is equipped with the standard platen (22) that compresses by weldering disc part.
5. by the described grip device that is used for laser weld disc part of claim 4, it is characterized in that: the other end of described locating shaft (26) is installed in rotational pressure seat (23) one ends by thrust bearing (24), the top of thrust bearing (24) is provided with Bearing housing (25), described standard platen (22) is fixed in the other end of rotational pressure seat (23), is inlaid with buffer pressure pad (21) in standard platen (22) compresses by the bottom surface of weldering disc part.
6. by the described grip device that is used for laser weld disc part of claim 1, it is characterized in that: the cylinder body of described clamping cylinder (8) is fixed on the oblique 45 ° position of positioner casing lateral surface, the output and the cylinder body that clamp cylinder (8) are hinged, are connected with connector (9) on the output that clamps cylinder (8).
7. by the described grip device that is used for laser weld disc part of claim 1, it is characterized in that: described positioner comprises positioner support (1), first motor (2), first reductor (3), positioner casing (4), second motor (5), second reductor (6), first connecting axle (7), second connecting axle (13) and bearing block (14), wherein the bottom of positioner casing (4) is connected with first reductor (3) in turn, first motor (2), the output of first reductor (3) is by connecting cylinder (15), connecting rotating disk (17) links to each other with six dog chucks (12); The horizontal side of described positioner support (1) is equipped with second reductor (6), second motor (5) successively, the output of second reductor (6) links to each other with an end of first connecting axle (7), and the other end of first connecting axle (7) is connected on the positioner casing (4); Described second connecting axle (13) is positioned at a side relative with first connecting axle (7), an end links to each other with positioner casing (4), and the other end is installed in rotation on the bearing block (14).
8. by the described grip device that is used for laser weld disc part of claim 7, it is characterized in that: the axis conllinear of described first connecting axle (7) and second connecting axle (13).
Priority Applications (1)
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CN 201020617941 CN201871874U (en) | 2010-11-22 | 2010-11-22 | Clamp device for laser welding of disk-shaped part |
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CN 201020617941 CN201871874U (en) | 2010-11-22 | 2010-11-22 | Clamp device for laser welding of disk-shaped part |
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CN 201020617941 Expired - Lifetime CN201871874U (en) | 2010-11-22 | 2010-11-22 | Clamp device for laser welding of disk-shaped part |
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Effective date of registration: 20151105 Address after: 315048 Zhejiang province Ningbo city Ningbo high tech Zone Juxian Road No. 555 2 floor Patentee after: Ningbo SIASUN Robot Technology Co., Ltd. Address before: 311228, No. 247, farm house second, Xiaoshan Linjiang Industrial Zone, Xiaoshan District, Zhejiang, Hangzhou Patentee before: Hangzhou Zhongke Siasun Optoelectronics Co., Ltd. |
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