CN201871361U - Energy-saving vacuum vibration far infrared bulking machine - Google Patents
Energy-saving vacuum vibration far infrared bulking machine Download PDFInfo
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- CN201871361U CN201871361U CN2010205884434U CN201020588443U CN201871361U CN 201871361 U CN201871361 U CN 201871361U CN 2010205884434 U CN2010205884434 U CN 2010205884434U CN 201020588443 U CN201020588443 U CN 201020588443U CN 201871361 U CN201871361 U CN 201871361U
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- bulking
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- far infrared
- vibration
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Abstract
The utility model relates to an energy-saving vacuum vibration far infrared bulking machine comprising a body, a power source, a vacuum device, a heating device, a material discharging device and a control system, wherein the body comprises a rack, an outer box body, a heat-insulation layer, a bulking tank, two material inlet-outlet valves, a vibration reed, a shock absorber and a pair of sight glasses, wherein the outer box body is positioned on the rack, the bulking tank is positioned in the outer box body, the heat-insulation layer is positioned between the outer box body and the bulking tank, the outer box body is supported on the vibration reed which is supported on the ground by the shock absorber, and the sight glasses are positioned on the outer box body; a vibration motor at the lower part of the outer box body is adopted as a power source; a spiral far infrared heater surrounding on the outer surface of the bulking tank is taken as a heating deice; and the material discharging device comprises a nitrogen valve, a container, a discharging valve and a coupling, and is connected with one material inlet-outlet valve on the body by the coupling, and the nitrogen valve and the discharging valve are positioned on the container. With the bulking machine, a product can be foamed and bulked, and crispy and instant products and the like can be produced.
Description
Technical field
The utility model relates to a kind of expanding processing mechanical field, relates in particular to a kind of energy-saving type vacuum vibration far infrared bulking machine.
Background technology
Existing bulking machine, the most more complicated of structure, and assembly is more.Not only cost height and floor space are big for they.And operation is difficult for, low, the contaminated environment of efficient.
For overcoming defective of the prior art, designer of the present utility model designs a kind of energy-saving type vacuum vibration far infrared bulking machine by the work of novelty.
Summary of the invention
The purpose of this utility model is to provide a kind of energy-saving type vacuum vibration far infrared bulking machine, its compact conformation, easy to operate, efficient is high, expanded article quality good, free from environmental pollution.
For achieving the above object, a kind of energy-saving type vacuum vibration far infrared bulking machine, it comprises: body, power source, vacuum plant, heater, device for discharging and control system; It is characterized in that:
This body comprises frame 1, outer case 2, heat-insulation layer 3, Bulking tank 4, two input and output material valves 5, vibration spring 6, shock absorber 7 and visor 14, outer case 2 is positioned on the frame 1, Bulking tank 4 is positioned at outer case 2, and heat-insulation layer 3 is between outer case 2 and Bulking tank 4, outer case 2 is supported on the vibration spring 6, vibration spring 6 supports on the ground by shock absorber 7, and visor 14 is positioned on the outer case 2;
Power source is the vibrating motor 8 that is positioned at outer case 2 bottoms;
Vacuum plant comprise the vavuum pump 9 that is positioned at body exterior and be positioned at the Bulking tank 4 of body and the reservoir 27 of device for discharging on vacuum control valve 10;
Heater is the far-infrared heater 11 that helical form is surrounded the outer surface of Bulking tank 4;
Device for discharging comprises nitrogen valve 26, reservoir 27, discharge valve 28 and coupling 29, and device for discharging is connected with an input and output material valve 5 on the body by coupling 29, and nitrogen valve 26 and discharge valve 28 are positioned on the reservoir 27.
Wherein, heat-insulation layer 3 is an alumina silicate heat-preservation cotton material.
Wherein, this far-infrared heater 11 comprises the Far-infrared Heating silk and is enclosed in the outer insulating barrier of heater strip.
Wherein, input and output material valve 5 is a stainless steel fast-assembling butterfly valve.
Wherein, vavuum pump 9 is the oil-free dry vavuum pump.
Wherein, control system comprises sensing device and electric control cabinet, sensing device comprises a plurality of sensors that are positioned on the body, these a plurality of sensors comprise temperature sensor 12, pressure sensor 13 and frequency and amplitude sensor 17, and electric control cabinet comprises frequency controller 15, amplitude controller 16, voltage display instrument 18, electric current demonstration adjuster 19, PID computer 20, the time relay 22, time alarm 23, electric power adjuster 24 and pressure controller 25.
Pass through said structure, vacuum vibration drying bulking machine of the present utility model is simple in structure, easy operating, the scope of application is extensive, and puffing process is positioned at airtight low-voltage space all the time to carry out, and its molecular density is low, and oxygen content is low, the dry inflammable and explosive dangerous material of material of oxidation deterioration easily of energy, to medicine, food and biological products can play the effect of certain sterilization, and the pressure differential between in the dried material and the surface is bigger, moisture is shifted to the surface very soon the surface sclerosis can not occur, by control temperature and vacuum, make the product foaming expanded, produce the crisp instant product that waits, its expanded efficient is higher, and expansion effect is better.
Detailed content of the present utility model can obtain by explanation described later and institute's accompanying drawing.
Description of drawings
Fig. 1 has shown the schematic diagram of energy-saving type vacuum vibration far infrared bulking machine of the present utility model.
Fig. 2 has shown the front view of energy-saving type vacuum vibration far infrared bulking machine shown in Figure 1.
Fig. 3 has shown the schematic diagram of switch board of the present utility model.
The specific embodiment
Now, energy-saving type vacuum vibration far infrared bulking machine of the present utility model is described further in conjunction with Fig. 1 to Fig. 3.
This energy-saving type vacuum vibration far infrared bulking machine comprises body, power source, vacuum plant, heater, device for discharging and control system.
This body comprises frame 1, outer case 2, heat-insulation layer 3, Bulking tank 4, two input and output material valves 5, vibration spring 6, shock absorber 7 and visor 14, wherein outer case 2 is positioned on the frame 1, Bulking tank 4 is positioned at outer case 2, and heat-insulation layer 3 is between outer case 2 and Bulking tank 4, and heat-insulation layer 3 is preferably alumina silicate heat-preservation cotton material; Outer case is supported on the vibration spring 6, and vibration spring 6 supports on the ground by shock absorber 7, and vibration spring 6 and shock absorber 7 are a plurality of, and visor 14 is positioned on the outer case 2, and input and output material valve 5 is preferably stainless steel fast-assembling butterfly valve; Heat-insulation layer 3 has guaranteed that the heats in the Bulking tank 4 can not lose, and body utilization vibration spring 6 and shock absorber 7 reduce vibration, has avoided the damage to ground; This visor 14 can be convenient to observe inner case.
Power source is the vibrating motor 8 that is positioned at outer case 2 bottoms, and this vibrating motor 8 provides bulking machine required vibration.
Vacuum plant comprises the vacuum control valve 10 on the reservoir 27 of the vavuum pump 9 that is positioned at body exterior, the Bulking tank 4 that is positioned at body and device for discharging, vavuum pump 9 utilizes vacuum control valve 10 to make vacuum in Bulking tank 4 and the reservoir 27, and vavuum pump 9 is preferably the oil-free dry vavuum pump.
Heater is the far-infrared heater 11 that helical form is surrounded the outer surface of Bulking tank 4, and this far-infrared heater 11 comprises the Far-infrared Heating silk and is enclosed in the outer insulating barrier of heater strip, and it provides required heat.
Device for discharging comprises nitrogen valve 26, reservoir 27, discharge valve 28 and coupling 29, device for discharging is connected with an input and output material valve 5 on the body by coupling 29, and a vacuum control valve 10 in nitrogen valve 26, discharge valve 28 and the vacuum plant is positioned on the reservoir 27.
Control system comprises sensing device and electric control cabinet, sensing device comprises a plurality of sensors that are positioned on the body, these a plurality of sensors comprise temperature sensor 12, pressure sensor 13 and frequency and amplitude sensor 17, electric control cabinet comprises frequency controller 15, amplitude controller 16, voltage display instrument 18, electric current shows adjuster 19, PID computer 20, industry module 21, the time relay 22, time alarm 23, electric power adjuster 24 and pressure controller 25, wherein voltage display instrument 18 has three, respectively three-phase voltage is monitored, 19 pairs of electric currents of electric current demonstration adjuster are monitored, and PID calculator 20 is controlled.
Introduce the concrete principle of energy-saving type vacuum vibration far infrared bulking machine of the present utility model below:
Carry out expanded before, earlier by vacuum plant with vacuum pumpings in Bulking tank 4 and the reservoir 27, put into expanded raw material by input and output material valve 5, make the expanded raw material in the Bulking tank 4 carry out expanded operation by heater and power source, when expanded operation, utilize the pressure in the sensing device measurement Bulking tank 4, temperature, vibration frequency and amplitude, and adjust accordingly by computer controlled refrigerating/heating apparatus of PID and power source, configure the expanded time by the time relay 22, finish when the expanded time, 22 control time of time relay alarm 23 carries out alarm operation, remind expanded operation to finish, and behind the expanded EO, the finished product after expanded is discharged into reservoir 27 by another input and output material valve 5, feed nitrogen by nitrogen valve 26 then, carry out further drying, and utilize the inertia of this nitrogen, guaranteed safety, utilize discharge valve 28 to carry out discharging then.
Vacuum vibration drying bulking machine of the present utility model is simple in structure, easy operating, the scope of application is extensive, can be applicable to: fruit or vegetable type food is as the expanded crisp fruit of Chinese wolfberry, crisp grape, apple crisp slices, crisp of pears, crisp of banana, crisp of pineapple, crisp jujube, crisp carrot sheet, potato crispy chip.And it is inorganic to can be used to drying, and organic chemical is as piracetam, orfloxacin, furazolidone, OxyTetraCycline HCl raw material medicinal powder.Chemical products, as: resin pigment, industrial detergent, copper powder, calcium stearate, diamantane powder, the powder of keeping a public place clean, ulcerlmin raw meal, 100# colour TV calamity optical screen abrasive material etc.
Prove that by experiment the heat transfer coefficient of bulking machine of the present utility model is 2.5 times of common drying machine, energy-saving effect is more remarkable.
Claims (6)
1. an energy-saving type vacuum vibrates the far infrared bulking machine, and it comprises: body, power source, vacuum plant, heater, device for discharging and control system; It is characterized in that:
This body comprises frame (1), outer case (2), heat-insulation layer (3), Bulking tank (4), two input and output material valves (5), vibration spring (6), shock absorber (7) and visor (14), outer case (2) is positioned on the frame (1), Bulking tank (4) is positioned at outer case (2), and heat-insulation layer (3) is positioned between outer case (2) and the Bulking tank (4), outer case (2) is supported on the vibration spring (6), vibration spring (6) supports on the ground by shock absorber (7), and visor (14) is positioned on the outer case (2);
Power source is for being positioned at the vibrating motor (8) of outer case (2) bottom;
Vacuum plant comprises the vacuum control valve (10) on the reservoir (27) of the vavuum pump (9) that is positioned at body exterior and the Bulking tank (4) that is positioned at body and device for discharging;
Heater is the far-infrared heater (11) that helical form is surrounded the outer surface of Bulking tank (4);
Device for discharging comprises nitrogen valve (26), reservoir (27), discharge valve (28) and coupling (29), device for discharging is connected with an input and output material valve (5) on the body by coupling (29), and nitrogen valve (26) and discharge valve (28) are positioned on the reservoir (27).
2. energy-saving type vacuum vibration far infrared bulking machine as claimed in claim 1 is characterized in that heat-insulation layer (3) is an alumina silicate heat-preservation cotton material.
3. energy-saving type vacuum vibration far infrared bulking machine as claimed in claim 1 is characterized in that this far-infrared heater (11) comprises the Far-infrared Heating silk and is enclosed in the outer insulating barrier of heater strip.
4. energy-saving type vacuum vibration far infrared bulking machine as claimed in claim 1 is characterized in that input and output material valve (5) is a stainless steel fast-assembling butterfly valve.
5. energy-saving type vacuum vibration far infrared bulking machine as claimed in claim 1 is characterized in that vavuum pump (9) is the oil-free dry vavuum pump.
6. energy-saving type vacuum vibration far infrared bulking machine as claimed in claim 1, it is characterized in that, control system comprises sensing device and electric control cabinet, sensing device comprises a plurality of sensors that are positioned on the body, these a plurality of sensors comprise temperature sensor (12), pressure sensor (13) and frequency and amplitude sensor (17), electric control cabinet comprises frequency controller (15), amplitude controller (16), voltage display instrument (18), electric current shows adjuster (19), PID computer (20), the time relay (22), time alarm (23), electric power adjuster (24) and pressure controller (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205884434U CN201871361U (en) | 2010-11-03 | 2010-11-03 | Energy-saving vacuum vibration far infrared bulking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205884434U CN201871361U (en) | 2010-11-03 | 2010-11-03 | Energy-saving vacuum vibration far infrared bulking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201871361U true CN201871361U (en) | 2011-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205884434U Expired - Fee Related CN201871361U (en) | 2010-11-03 | 2010-11-03 | Energy-saving vacuum vibration far infrared bulking machine |
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| CN (1) | CN201871361U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102771733A (en) * | 2012-08-20 | 2012-11-14 | 江苏徐淮地区徐州农业科学研究所 | Vacuum bulking machine for fruits and vegetables |
| CN112352990A (en) * | 2020-10-28 | 2021-02-12 | 同福集团股份有限公司 | Fruit vegetables material processing is with popped jar with energy-conserving effect |
-
2010
- 2010-11-03 CN CN2010205884434U patent/CN201871361U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102771733A (en) * | 2012-08-20 | 2012-11-14 | 江苏徐淮地区徐州农业科学研究所 | Vacuum bulking machine for fruits and vegetables |
| CN112352990A (en) * | 2020-10-28 | 2021-02-12 | 同福集团股份有限公司 | Fruit vegetables material processing is with popped jar with energy-conserving effect |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110622 Termination date: 20151103 |
|
| EXPY | Termination of patent right or utility model |