CN201867495U - Three-dimensional space positioning device for static workpieces and special hand-held movable optical inverse reflector - Google Patents

Three-dimensional space positioning device for static workpieces and special hand-held movable optical inverse reflector Download PDF

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CN201867495U
CN201867495U CN2010206147721U CN201020614772U CN201867495U CN 201867495 U CN201867495 U CN 201867495U CN 2010206147721 U CN2010206147721 U CN 2010206147721U CN 201020614772 U CN201020614772 U CN 201020614772U CN 201867495 U CN201867495 U CN 201867495U
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held movable
workpiece
inverse reflector
measurement
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黄勇
林超
牛维汉
曲新华
史苏存
段玲
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CHINA METROLOGY TECHNOLOGY DEVELOPMENT Co Ltd
Tianjin University
Chongqing University
China Erzhong Group Deyang Heavy Industries Co Ltd
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CHINA METROLOGY TECHNOLOGY DEVELOPMENT Co Ltd
Tianjin University
Chongqing University
China Erzhong Group Deyang Heavy Industries Co Ltd
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Abstract

The utility model discloses a three-dimensional space positioning device with higher measurement precision for static workpieces and a special hand-held movable optical inverse reflector. The three-dimensional space positioning device is a multi-path laser interference tracing system, the multi-path laser interference tracing system consists of at least three laser interference trackers, a data processing system and the hand-held movable optical inverse reflector, wherein the data processing system is respectively connected with each laser interference tracker, and the hand-held movable optical inverse reflector is matched with at least three laser interference trackers to be used for carrying out three-dimensional space positioning on workpieces to be measured, the hand-held movable optical inverse reflector comprises a reflecting mirror and a positioning structure, and the positioning structure is connected with the reflecting mirror and is used for making the hand-held movable optical inverse reflector move on the reference surface of the workpieces to be measured in the specific direction. The device does not involve the angle measurement, the measurement uncertainty is only 5.5 mum, the measurement precision is much higher than that of the laser tracing measurement, and the high-precision three-dimensional workpiece positioning requirements of large-size workpieces can be completely met.

Description

用于对静态工件进行三维空间定位的装置及专用手持活动式光学逆反射器A device for three-dimensional space positioning of static workpieces and a special hand-held movable optical retroreflector

技术领域technical field

本实用新型涉及一种用于对静态工件进行三维空间定位的激光跟踪测量设备以及专用的手持活动式光学逆反射器。 The utility model relates to a laser tracking measuring device for three-dimensional spatial positioning of a static workpiece and a special hand-held movable optical retro-reflector. the

背景技术Background technique

通常情况下,较小工件的检测都是直接在检测机床上完成的,因而确定这些工件与检测机床之间的相对位置也就完全依赖于检测机床自身所具有的工件定位功能而得以实现。特种装备制造时经常会面临大型甚至是特大型工件的检测问题。由于这类工件的体积庞大,往往没有与其相应规模的检测机床可用,因此就需要将这些工件直接放置在加工现场并在其附近设置检测设备。这时,确定检测设备与工件的相对位置就成为保证检测精度的关键。通常,要确定检测设备与工件的相对位置,需要采用诸如激光跟踪仪、室内定位系统iGPS、光笔测量系统以及摄影测量系统等大范围空间坐标测量仪器分别对检测设备与工件进行三维空间定位。下面以齿轮测量为例: Usually, the detection of small workpieces is directly completed on the detection machine tool, so determining the relative position between these workpieces and the detection machine tool is completely dependent on the workpiece positioning function of the detection machine tool itself. In the manufacture of special equipment, we often face the detection of large or even very large workpieces. Due to the large size of such workpieces, there is often no testing machine tool of the corresponding scale available, so it is necessary to place these workpieces directly on the processing site and set up testing equipment near them. At this time, determining the relative position of the detection equipment and the workpiece becomes the key to ensure the detection accuracy. Usually, to determine the relative position of the testing equipment and the workpiece, it is necessary to use a large-scale spatial coordinate measuring instrument such as a laser tracker, an indoor positioning system iGPS, a light pen measurement system, and a photogrammetry system to perform three-dimensional space positioning on the testing equipment and the workpiece. Take gear measurement as an example below:

为解决特大型齿轮的在位检测问题,公开号为CN101551240A的中国实用新型专利申请公开了一种基于激光跟踪技术的大型齿轮测量方法,其主要步骤为:1)利用激光跟踪仪建立被测齿轮的端平面和基准轴线;2)确定被测齿轮和三坐标测量单元的位置;3)调整三坐标测量单元相对于被测齿轮的位置并对参数进行测量。该申请实质上采用的是一种将大范围空间全局测量与距离前端测量相结合的组合测量体制。具体是通过激光跟踪仪作为全局测量设备来实现大范围空间全局测量,通过三坐标测量单元作为前端测量设备来实现近距离前端测量,由于其步骤2)可以确定被测齿轮和三坐标测量单元的位置,也就实现了将全局测量和前端测量的结合。 In order to solve the problem of on-site detection of extra-large gears, the Chinese utility model patent application with the publication number CN101551240A discloses a large-scale gear measurement method based on laser tracking technology. 2) Determine the position of the measured gear and the three-coordinate measurement unit; 3) Adjust the position of the three-coordinate measurement unit relative to the measured gear and measure the parameters. This application essentially adopts a combined measurement system that combines large-scale spatial global measurement with distance front-end measurement. Specifically, the laser tracker is used as the global measurement device to realize the global measurement of the large-scale space, and the three-coordinate measurement unit is used as the front-end measurement device to realize the short-distance front-end measurement, because its step 2) can determine the gear under test and the three-coordinate measurement unit. position, which realizes the combination of global measurement and front-end measurement. the

由于上述技术是利用激光跟踪仪分别对被测齿轮和三坐标测量单元进行三维空间定位,所以存在如下问题:激光跟踪仪采用的是角度传感和测长相结合的球坐标测量原理(可参考公开号为CN101371160A的实用新型专利公开文本中记载的激光跟踪仪及其测量原理),在长距离测量时受到角度测量精度的影响,随着距离增加,空间坐标测量精度明显下降。以精度最高的Leica最新型号激光跟踪仪AT901-LR为例,其测量10m处的空间点坐标时测距不确定度为10微米,角度不确定度±10μm+5μm/m,则总的坐标点测量不确定度为 

Figure BDA0000033163330000011
而大型风力发电、大型锻压设备、大型冶金设备以及大型船舶传动装置所需齿轮大多是直径为3000~10000mm、最小模数为6mm、精度6级及以上的特大型 高精度齿轮。如下表所示,GB/T10095.1-2001中规定直径3000~10000mm,模数大于6mm的6级精度的齿轮精度要求为: Since the above-mentioned technology utilizes the laser tracker to respectively carry out the three-dimensional spatial positioning of the measured gear and the three-coordinate measurement unit, there are the following problems: the laser tracker adopts the spherical coordinate measurement principle combining angle sensing and length measurement (refer to the public No. CN101371160A Utility Model Patent Publication (the laser tracker and its measurement principle) are affected by the accuracy of angle measurement during long-distance measurement. As the distance increases, the accuracy of space coordinate measurement decreases significantly. Taking the latest Leica laser tracker AT901-LR with the highest precision as an example, when measuring the spatial point coordinates at 10m, the ranging uncertainty is 10 microns, and the angular uncertainty is ±10μm+5μm/m, then the total coordinate point The measurement uncertainty is
Figure BDA0000033163330000011
Most of the gears required for large-scale wind power generation, large-scale forging equipment, large-scale metallurgical equipment, and large-scale ship transmissions are extra-large and high-precision gears with a diameter of 3000-10000 mm, a minimum modulus of 6 mm, and an accuracy of grade 6 or above. As shown in the table below, GB/T10095.1-2001 stipulates that the gear accuracy requirements for gears with a diameter of 3000-10000mm and a modulus greater than 6mm are as follows:

  项目 project   分度圆直径3mThe indexing circle diameter is 3m  分度圆直径10mIndex circle diameter 10m   单齿距极限偏差±fpt Limit deviation of single pitch ±f pt   ≥18μm≥18μm   ≥27μm≥27μm   齿距累积总公差Fp Cumulative total tolerance of tooth pitch F p   ≥113μm≥113μm   ≥182μm≥182μm

  齿廓总公差Fa Total tooth profile tolerance F a   ≥31μm≥31μm   ≥47μm≥47μm   齿廓形状公差ffa Tooth profile shape tolerance f fa   ≥24μm≥24μm   ≥36μm≥36μm   齿廓倾斜极限偏差±fHa Limit deviation of tooth profile inclination±f Ha   ≥20μm≥20μm   ≥29μm≥29μm   螺旋线总公差Fβ(齿宽40mm以上)Helix total tolerance F β (tooth width 40mm or more)   ≥21μm≥21μm   ≥29μm≥29μm   螺旋线形状公差f(齿宽40mm以上)Helix shape tolerance f (tooth width 40mm or more)   ≥15μm≥15μm   ≥20μm≥20μm   螺旋线倾斜极限偏差±f(齿宽40mm以上)Helix tilt limit deviation ±f (tooth width 40mm or more)   ≥15μm≥15μm   ≥20μm≥20μm   径向跳动公差Fr Radial runout tolerance F r   ≥90μm≥90μm   ≥144μm≥144μm

可见,使用激光跟踪仪进行大范围空间坐标测量的精度还不能满足这类齿轮的测量要求。 It can be seen that the accuracy of large-scale spatial coordinate measurement using a laser tracker cannot meet the measurement requirements of this type of gear. the

通过上面齿轮测量的例子可以发现,当使用激光跟踪仪对处于静止状态下的工件(比如上面所述的被测齿轮)进行三维空间定位时,如果该工件的尺寸过于庞大导致激光跟踪仪必须作长距离跟踪,则激光跟踪仪的测量精度将显著的下降。面对此种情况,就需要寻找一种能够代替激光跟踪仪来对被测工件进行三维空间定位的装置。 Through the example of gear measurement above, it can be found that when using a laser tracker to locate a workpiece in a static state (such as the gear under test) in three-dimensional space, if the size of the workpiece is too large, the laser tracker must For long-distance tracking, the measurement accuracy of the laser tracker will drop significantly. Faced with this situation, it is necessary to find a device that can replace the laser tracker to locate the workpiece in three-dimensional space. the

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种具有较高测量精度的用于对静态工件进行三维空间定位的装置。 The technical problem to be solved by the utility model is to provide a device for three-dimensional spatial positioning of a static workpiece with high measurement accuracy. the

为解决上述技术问题,该装置为一多路激光干涉追踪系统,该多路激光干涉追踪系统由至少三台激光干涉追踪仪、与所述各台激光干涉追踪仪分别连接的数据处理系统,以及与所述至少三台激光干涉追踪仪配合使用从而对被测工件进行三维空间定位的手持活动式光学逆反射器组成;其中,所述的手持活动式光学逆反射器包括反射镜以及与所述反射镜联接并用于使该手持活动式光学逆反射器在被测工件的基准面上沿特定方向运动的定位结构。 In order to solve the above-mentioned technical problems, the device is a multi-channel laser interference tracking system, the multi-channel laser interference tracking system consists of at least three laser interference trackers, a data processing system connected to each of the laser interference trackers, and It is composed of a hand-held movable optical retro-reflector that is used in conjunction with the at least three laser interferometers to position the measured workpiece in three-dimensional space; wherein, the hand-held movable optical retro-reflector includes a reflector and The reflector is connected and used as a positioning structure for moving the hand-held movable optical retroreflector along a specific direction on the reference plane of the workpiece to be measured. the

多路激光干涉追踪系统的测量原理是已有技术,具体可参见“多路法激光跟踪干涉测量系统的研究,张国雄等,天津大学学报,2003年,第36卷,第1期”中的介绍。但是,就目前的多路激光干涉追踪系统而言,其中所使用的光学逆反射器均为固定式光学逆反射器,即在使用时必须通过联接件将其刚性固定到被测物上并随着被测物一起运动。比如授权公告号为CN1078703C的实用新型专利所公开的一种目标空间位置及姿态激光跟踪测量系统中所公开的目标反射镜组合。基于上述原因,现有的多路激光干涉追踪系统只能用于对活动物体 的跟踪测量,比如对机床主轴运动轨迹的校验等等,因而不可能直接用于对处于静止状态下的工件进行测量。对于本实用新型而言,为了实现将多路激光干涉追踪技术在静态工件测量上的应用,本实用新型的技术方案中还包含了一种手持活动式光学逆反射器。该光学逆反射器由测量者手持进行操作,其结构包括反射镜以及与所述反射镜联接并用于使该手持活动式光学逆反射器在被测工件的基准面上沿特定方向运动的定位结构。由于手持活动式光学逆反射器的出现,能够克服现有多路激光干涉追踪系统不能用于对静态工件进行空间三维定位的技术困难。因此,本实用新型相比现有技术具有明显的实质性特点。 The measurement principle of the multi-channel laser interferometric tracking system is an existing technology. For details, please refer to "Research on the Multi-channel Laser Tracking Interferometry System, Zhang Guoxiong et al., Journal of Tianjin University, 2003, Volume 36, Issue 1". introduce. However, as far as the current multi-channel laser interferometric tracking system is concerned, the optical retroreflectors used in it are all fixed optical retroreflectors, that is, they must be rigidly fixed to the measured object through a coupling and Move together with the measured object. For example, the target reflector combination disclosed in the target spatial position and attitude laser tracking and measuring system disclosed in the utility model patent with the authorized notification number CN1078703C. Based on the above reasons, the existing multi-channel laser interference tracking system can only be used to track and measure moving objects, such as checking the movement trajectory of the machine tool spindle, etc. Measurement. For the utility model, in order to realize the application of the multi-channel laser interference tracking technology in the static workpiece measurement, the technical solution of the utility model also includes a hand-held movable optical retro-reflector. The optical retroreflector is operated by the measurer, and its structure includes a reflector and a positioning structure coupled with the reflector and used to move the hand-held movable optical retroreflector in a specific direction on the reference surface of the workpiece to be measured . Due to the appearance of the hand-held movable optical retro-reflector, the technical difficulty that the existing multi-channel laser interference tracking system cannot be used for spatial three-dimensional positioning of the static workpiece can be overcome. Therefore, the utility model has obvious substantive features compared with the prior art. the

由于多路激光干涉追踪系统利用的是基于测长多边形的空间坐标测量方式,测量时采用三个以上的激光干涉追踪仪同时从不同空间位置跟踪并测量被测点相对于激光干涉追踪仪的距离,由距离多边形约束解算被测点空间坐标。这种测量方法不涉及角度测量,因此具有很高的精度。比如同样10m处空间点,以三路激光追踪测长技术分别测量X、Y、Z轴,单台测距精度为0.2μm+0.3μm/m,由其建立三个激光干涉测长解算坐标测量不确定度为 

Figure BDA0000033163330000031
可见,对于空间点坐标测量,由于激光跟踪仪角度测量误差的放大,导致测量不确定度较大,即使使用精度最高的Leica最新型号激光跟踪仪AT901-LR的测量不确定度仍为60.83μm,即测量系统的不确定度已经超过直径3000~10000mm,模数大于6mm的六级精度等级齿轮单齿距极限偏差、齿廓总公差、齿廓形状公差、齿廓倾斜极限偏差、螺旋线总公差、螺旋线形状公差、螺旋线倾斜极限偏差多项精度要求;而改由多路激光干涉测长系统测量,由于不涉及角度测量,测量不确定度为5.5μm,测量精度要大大高于激光跟踪测量,可完全满足测量要求。因此,本实用新型相比现有技术还具有显著的进步。 Since the multi-channel laser interferometric tracking system uses the spatial coordinate measurement method based on the length-measuring polygon, more than three laser interferometric trackers are used to track and measure the distance between the measured point and the laser interferometric tracker from different spatial positions at the same time. , calculate the spatial coordinates of the measured point by the distance polygon constraints. This method of measurement does not involve angle measurements and is therefore highly accurate. For example, at the same space point at 10m, the three-way laser tracking length measurement technology is used to measure the X, Y, and Z axes respectively. The distance measurement accuracy of a single unit is 0.2μm+0.3μm/m, and three laser interference length measurement coordinates are established by it. The measurement uncertainty is
Figure BDA0000033163330000031
It can be seen that for spatial point coordinate measurement, due to the amplification of the angle measurement error of the laser tracker, the measurement uncertainty is relatively large. Even if the latest Leica laser tracker AT901-LR with the highest precision is used, the measurement uncertainty is still 60.83 μm. That is, the uncertainty of the measurement system has exceeded the diameter of 3000 ~ 10000mm, the six-level accuracy grade gear with a modulus greater than 6mm limit deviation of single pitch, total tolerance of tooth profile, tolerance of tooth profile shape, limit deviation of tooth profile inclination, and total tolerance of helix , helix shape tolerance, and helix tilt limit deviation multiple precision requirements; instead of measuring by a multi-channel laser interferometric length measurement system, since angle measurement is not involved, the measurement uncertainty is 5.5 μm, and the measurement accuracy is much higher than that of laser tracking. Measurement can fully meet the measurement requirements. Therefore, the utility model also has remarkable progress compared with prior art.

多路激光干涉追踪系统最少需要三台激光干涉追踪仪,理论上激光干涉追踪仪越多精度越高。但采用过多的激光干涉追踪仪,不仅昂贵,而且布局配置等也更复杂,要求更高,且精度提高有限。因此作为一种优选的配置形式,所述多路激光干涉追踪系统采用四台激光干涉追踪仪,这四台激光干涉追踪仪分别设置在靠近由这四台激光干涉追踪仪所构成的测量区间的四个边角的位置,该被测工件均位于所述的测量区间的内侧。根据多路激光干涉追踪技术的特点,上述这种布置方式有利于利用冗余数据完成自标定各激光干涉追踪仪的自身坐标。 A multi-channel laser interferometric tracking system requires at least three laser interferometric trackers. Theoretically, the more laser interferometric trackers, the higher the accuracy. However, the use of too many laser interferometers is not only expensive, but also more complicated in layout and configuration, with higher requirements and limited improvement in accuracy. Therefore, as a preferred configuration form, the multi-channel laser interference tracking system adopts four laser interference trackers, and these four laser interference trackers are respectively arranged near the measurement interval formed by these four laser interference trackers. For the positions of the four corners, the workpiece to be measured is located inside the measurement interval. According to the characteristics of the multi-channel laser interferometric tracking technology, the above-mentioned arrangement is conducive to using redundant data to complete self-calibration of the own coordinates of each laser interferometric tracker. the

作为手持活动式光学逆反射器中的定位结构的一种具体方式,当被测工件的基准面为由一基准柱面和一基准端面相交所形成的台阶状结构时,所述手持活动式光学逆反射器的定位结构采用以下设计,即:该定位结构包括用于与所述基准柱面相接触的定位本体,以及设置在该定位本体的上端并安装有所述反射镜的定位座,使用时当所述定位本体靠住该基准柱面并沿该基准柱面与所述基准端面的交线运动时,所述定位座的下端面与所述基准端面保持紧贴状态。众多的工件都具有由一基准柱面和一基准端面相交形成的台阶状结构的基准面,比 如齿轮、大型圆筒件、大型圆柱件等等。在定位本体靠住被测工件的基准柱面并沿该基准柱面与基准端面的交线运动时,通过前述的至少三台激光干涉追踪仪对手持活动式光学逆反射器上的反射镜进行激光跟踪,可同时建立被测工件基准柱面的中心轴线以及被测工件的基准端面。只要将所述基准柱面的中心轴线与被测工件的基准端面的交点定义为被测工件坐标系的坐标中心点,这样就完成了被测工件的空间三维定位。可见,上述定位结构的优点在于通过其运动可同时建立被测工件基准柱面的中心轴线以及被测工件的基准端面,因此测量效率较高。 As a specific way of the positioning structure in the handheld movable optical retroreflector, when the reference surface of the workpiece to be measured is a stepped structure formed by the intersection of a reference cylinder and a reference end surface, the handheld movable optical retroreflector The positioning structure of the retroreflector adopts the following design, that is: the positioning structure includes a positioning body for contacting the reference cylinder, and a positioning seat arranged on the upper end of the positioning body and equipped with the reflector. When the positioning body leans against the reference cylinder and moves along the intersection of the reference cylinder and the reference end surface, the lower end surface of the positioning seat remains in close contact with the reference end surface. Numerous workpieces all have the datum plane of the stepped structure formed by the intersecting of a datum cylindrical surface and a datum end face, such as gears, large cylindrical parts, large cylindrical parts and the like. When the positioning body leans against the reference cylindrical surface of the workpiece to be measured and moves along the intersection line of the reference cylindrical surface and the reference end surface, the reflector on the hand-held movable optical retro-reflector is monitored by at least three laser interference trackers mentioned above. Laser tracking can simultaneously establish the central axis of the reference cylindrical surface of the measured workpiece and the reference end surface of the measured workpiece. As long as the intersection point of the central axis of the reference cylinder and the reference end surface of the measured workpiece is defined as the coordinate center point of the measured workpiece coordinate system, the three-dimensional positioning of the measured workpiece is completed. It can be seen that the advantage of the above positioning structure is that the central axis of the reference cylindrical surface of the measured workpiece and the reference end surface of the measured workpiece can be established simultaneously through its movement, so the measurement efficiency is high. the

当然,对定位本体的结构设计因考虑尽量减小测量误差。因此本实用新型还对上述定位本体进行了如下的具体设计。即,所述定位本体包括上端安装有所述定位座的支撑杆,以及设置在该支撑杆下端的旋转体,该定位本体通过所述的旋转体与被测工件的基准柱面接触,并且该旋转体与所述反射镜同轴设置。该设计的优点在于:1)通过设置旋转体可减小定位本体与被测工件的之间的接触面积,这样就可以避免由于定位本体与被测工件之间的接触面积过大而产生的因定位本体的制造误差造成对测量结果的显著影响;2)由于旋转体与所述反射镜同轴设置,因此即便定位本体在移动过程中发生了自转,也不会导致反射镜的中心点偏离其预订的运行轨迹,对至少三台激光干涉追踪仪的激光跟踪测距不会产生影响。 Of course, the structural design of the positioning body should be considered to minimize the measurement error. Therefore, the utility model also carries out the following specific design on the above-mentioned positioning body. That is, the positioning body includes a support rod on which the positioning seat is installed on the upper end, and a rotating body arranged at the lower end of the supporting rod, the positioning body contacts the reference cylindrical surface of the workpiece through the rotating body, and the The rotating body is arranged coaxially with the reflector. The advantages of this design are: 1) The contact area between the positioning body and the workpiece to be measured can be reduced by setting the rotating body, so that it is possible to avoid accidents caused by the excessive contact area between the positioning body and the workpiece to be measured. The manufacturing error of the positioning body has a significant impact on the measurement results; 2) Since the rotating body is coaxially arranged with the reflector, even if the positioning body rotates during the movement, the center point of the reflector will not deviate from its position. The scheduled running trajectory will not affect the laser tracking and ranging of at least three laser interferometric trackers. the

本实用新型还提供了专用于上述系统的手持活动式光学逆反射器,该手持活动式光学逆反射器包括反射镜以及与所述反射镜联接并用于使该手持活动式光学逆反射器在被测工件的基准面上沿特定方向运动的定位结构。 The utility model also provides a hand-held movable optical retro-reflector specially used in the above system, the hand-held movable optical retro-reflector includes a mirror and is connected with the mirror and used A positioning structure that moves in a specific direction on the reference surface of the workpiece. the

作为手持活动式光学逆反射器中的定位结构的一种具体方式,当被测工件的基准面为由一基准柱面和一基准端面相交所形成的台阶状结构时,所述手持活动式光学逆反射器的定位结构采用以下设计,即:该定位结构包括用于与所述基准柱面相接触的定位本体,以及设置在该定位本体的上端并安装有所述反射镜的定位座,使用时当所述定位本体靠着该基准柱面并沿该基准柱面与所述基准端面的交线运动时,所述定位座的下端面与所述基准端面保持紧贴状态。 As a specific way of the positioning structure in the handheld movable optical retroreflector, when the reference surface of the workpiece to be measured is a stepped structure formed by the intersection of a reference cylinder and a reference end surface, the handheld movable optical retroreflector The positioning structure of the retroreflector adopts the following design, that is: the positioning structure includes a positioning body for contacting the reference cylinder, and a positioning seat arranged on the upper end of the positioning body and equipped with the reflector. When the positioning body leans against the reference cylinder and moves along the intersection of the reference cylinder and the reference end surface, the lower end surface of the positioning seat remains in close contact with the reference end surface. the

对上述定位本体的具体设计为:所述定位本体包括上端安装有所述定位座的支撑杆,以及设置在该支撑杆下端的旋转体,该定位本体通过所述的旋转体与被测工件的基准柱面接触,并且该旋转体与所述反射镜同轴设置。 The specific design of the above-mentioned positioning body is: the positioning body includes a support rod with the positioning seat installed on the upper end, and a rotating body arranged at the lower end of the supporting rod. The reference cylinder is in contact, and the rotating body is arranged coaxially with the mirror. the

作为该具体设计的进一步改进,所述旋转体呈圆盘状。 As a further improvement of this specific design, the rotating body is disc-shaped. the

本实用新型的有益效果是:本装置由于不涉及角度测量,测量不确定度仅为5.5μm,测量精度要大大高于激光跟踪测量,可完全满足大型工件的高精度三维工件定位要求。 The beneficial effects of the utility model are: the device does not involve angle measurement, the measurement uncertainty is only 5.5 μm, the measurement accuracy is much higher than the laser tracking measurement, and can fully meet the high-precision three-dimensional workpiece positioning requirements of large workpieces. the

附图说明Description of drawings

图1为本申请用于对静态工件进行三维空间定位的装置的工作状态图。 Fig. 1 is a working state diagram of the device for three-dimensional space positioning of a static workpiece according to the present application. the

图2~图7分别本申请中各种手持活动式光学逆反射器的使用状态图。 Fig. 2 to Fig. 7 are diagrams of the use state of various hand-held movable optical retroreflectors in this application. the

图中标记为:激光干涉追踪仪1、被测工件2(基准柱面201、基准端面202)、手持活动式光学逆反射器3(反射镜301、定位座302、支撑杆303、定位本体304、旋转体305、旋转体306)。 The marks in the figure are: laser interference tracker 1, measured workpiece 2 (reference cylinder 201, reference end surface 202), hand-held movable optical retroreflector 3 (mirror 301, positioning seat 302, support rod 303, positioning body 304 , rotating body 305, rotating body 306). the

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型做进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further. the

如图1所示的用于对静态工件进行三维空间定位的装置,该装置为一多路激光干涉追踪系统,该多路激光干涉追踪系统由至少三台激光干涉追踪仪1、与所述各台激光干涉追踪仪1分别连接的数据处理系统,以及与所述至少三台激光干涉追踪仪1配合使用从而对被测工件2进行三维空间定位的手持活动式光学逆反射器3组成;其中,所述的手持活动式光学逆反射器3包括反射镜301以及与所述反射镜301联接并用于使该手持活动式光学逆反射器3在被测工件2的基准面上沿特定方向运动的定位结构。反射镜3最好采用“猫眼”反射镜,但也可以采用角隅棱镜、角锥棱镜或平面反射镜等。 As shown in Figure 1, the device for three-dimensional positioning of a static workpiece is a multi-channel laser interference tracking system, which consists of at least three laser interference trackers 1, and each A data processing system connected to two laser interferometers 1 respectively, and a hand-held movable optical retroreflector 3 used in conjunction with the at least three laser interferometers 1 to perform three-dimensional spatial positioning of the measured workpiece 2; wherein, The hand-held movable optical retro-reflector 3 includes a reflector 301 and a positioning device coupled with the reflector 301 and used to make the hand-held movable optical retro-reflector 3 move along a specific direction on the reference plane of the workpiece 2 to be measured. structure. Reflector 3 preferably adopts "cat's eye" reflector, but corner cube, corner cube or plane reflector etc. can also be used. the

虽然所述的数据处理系统在图1中并未示出,但其在多路激光干涉追踪系统中的作用显然的已知的。多路激光干涉追踪系统的测量原理也是已有技术。但是,已有技术中的多路激光干涉追踪系统局限能只能对对活动物体的跟踪测量,原因在本说明书的前面部分已经进行过说明。本实用新型通过提供一种新颖的手持活动式光学逆反射器3实现将多路激光干涉追踪技术在静态工件测量上的应用,克服了现有多路激光干涉追踪系统不能用于对静态工件进行空间三维定位的技术困难,因此本实用新型具有突出的实质性特点。 Although the data processing system is not shown in Fig. 1, its function in the multi-channel laser interferometric tracking system is obviously known. The measurement principle of the multi-channel laser interference tracking system is also a prior art. However, the limitation of the multi-channel laser interferometric tracking system in the prior art is that it can only track and measure moving objects, and the reason has been explained in the previous part of this specification. The utility model realizes the application of multi-channel laser interference tracking technology in static workpiece measurement by providing a novel hand-held movable optical retro-reflector 3, and overcomes that the existing multi-channel laser interference tracking system cannot be used for static workpiece measurement. The technology of three-dimensional positioning in space is difficult, so the utility model has outstanding substantive features. the

众多的工件都具有由一基准柱面和一基准端面相交形成的台阶状结构的基准面,比如齿轮、大型圆筒件、大型圆柱件等等。为了对这类工件进行三维工件定位,当被测工件2的基准面为由一基准柱面201和一基准端面202相交所形成的台阶状结构时,所述手持活动式光学逆反射器3的定位结构采用以下设计,即:该定位结构包括用于与所述基准柱面201相接触的定位本体304,以及设置在该定位本体304的上端并安装有所述反射镜301的定位座302,使用时当所述定位本体304靠住该基准柱面201并沿该基准柱面201与所述基准端面202的交线运动时,所述定位座302的下端面与所述基准端面202保持紧贴状态。 Many workpieces have a step-shaped datum surface formed by the intersection of a datum cylinder and a datum end surface, such as gears, large cylinders, large cylinders, and the like. In order to perform three-dimensional workpiece positioning on such workpieces, when the reference surface of the measured workpiece 2 is a stepped structure formed by the intersection of a reference cylinder 201 and a reference end surface 202, the hand-held movable optical retro-reflector 3 The positioning structure adopts the following design, that is: the positioning structure includes a positioning body 304 for contacting the reference cylinder 201, and a positioning seat 302 arranged on the upper end of the positioning body 304 and equipped with the reflector 301, When in use, when the positioning body 304 leans against the reference cylindrical surface 201 and moves along the intersection line of the reference cylindrical surface 201 and the reference end surface 202, the lower end surface of the positioning seat 302 is kept tight to the reference end surface 202. post status. the

其中,在定位本体304靠住被测工件2的基准柱面201并沿该基准柱面201与基准端面202的交线运动时,通过前述的至少三台激光干涉追踪仪1对手持活动式光学逆反射器3上的反射镜3进行激光跟踪,可同时建立被测工件2基准柱面201的中心轴线以及被测工件2的基准端面202。只要将所述基准柱面201的中心轴线与被测工件2的基准端面202的交点 定义为被测工件坐标系的坐标中心点,这样就完成了被测工件2的空间三维定位。可见,上述定位结构的优点在于通过其运动可同时建立被测工件基准柱面的中心轴线以及被测工件的基准端面,因此测量效率较高。 Wherein, when the positioning body 304 leans against the reference cylindrical surface 201 of the measured workpiece 2 and moves along the intersection line of the reference cylindrical surface 201 and the reference end surface 202, the aforementioned at least three laser interference trackers 1 pair of hand-held movable optical The reflector 3 on the retroreflector 3 performs laser tracking, and the central axis of the reference cylindrical surface 201 of the workpiece 2 under test and the reference end surface 202 of the workpiece 2 under test can be established simultaneously. As long as the intersection point of the central axis of the reference cylinder 201 and the reference end surface 202 of the workpiece 2 to be measured is defined as the coordinate center point of the workpiece coordinate system, the three-dimensional positioning of the workpiece 2 in space has been completed. It can be seen that the advantage of the above positioning structure is that the central axis of the reference cylindrical surface of the measured workpiece and the reference end surface of the measured workpiece can be established simultaneously through its movement, so the measurement efficiency is high. the

此外,所述定位本体304包括上端安装有所述定位座302的支撑杆303,以及设置在该支撑杆303下端的旋转体305,该定位本体304通过所述的旋转体305与被测工件2的基准柱面201接触,并且该旋转体305与所述反射镜301同轴设置。 In addition, the positioning body 304 includes a support rod 303 on which the positioning seat 302 is installed at the upper end, and a rotating body 305 arranged at the lower end of the supporting rod 303. The positioning body 304 is connected to the workpiece 2 through the rotating body 305 The reference cylinder 201 is in contact with, and the rotating body 305 is arranged coaxially with the reflector 301 . the

实施例1 Example 1

如图4所示,所述定位本体304为一个上端安装有所述定位座302并与所述反射镜301同轴设置长圆柱结构。使用时该长圆柱结构的外圆柱面与被测工件2的基准柱面201相切从而进行径向定位。由于该长圆柱结构的外圆柱面与被测工件2的中心孔17的基准柱面201之间的切线多数情况下为一直线,因此其直线度误差将对测量结果产生一定影响。 As shown in FIG. 4 , the positioning body 304 is provided with the positioning seat 302 on one upper end and is coaxial with the mirror 301 to form a long cylindrical structure. In use, the outer cylindrical surface of the long cylindrical structure is tangent to the reference cylindrical surface 201 of the measured workpiece 2 to perform radial positioning. Since the tangent between the outer cylindrical surface of the long cylindrical structure and the reference cylindrical surface 201 of the central hole 17 of the workpiece 2 is in most cases a straight line, the straightness error will have a certain impact on the measurement results. the

实施例2 Example 2

如图5所示,所述定位本体304包括上端安装有所述定位座302的支撑杆303,以及设置在该支撑杆303下端的旋转体305,该定位本体304通过所述的旋转体305与被测工件2的基准柱面201接触,并且该旋转体305与所述反射镜3同轴设置;其中,该旋转体305为球形。测量时旋转体305与被测工件2的基准柱面201接触,因此该接触点有可能位于所述基准柱面201表面粗糙度的轮廓峰值或者轮廓谷值处,因此被测工件2的基准柱面201的表面粗糙度将对测量结果产生一定影响。旋转体305、支撑杆303以及反射镜3最好同轴设置。 As shown in Figure 5, the positioning body 304 includes a support rod 303 with the positioning seat 302 installed on the upper end, and a rotating body 305 arranged at the lower end of the supporting rod 303, the positioning body 304 communicates with the rotating body 305 through the The reference cylindrical surface 201 of the measured workpiece 2 is in contact, and the rotating body 305 is arranged coaxially with the reflector 3; wherein, the rotating body 305 is spherical. During measurement, the rotating body 305 is in contact with the reference cylindrical surface 201 of the workpiece 2 to be measured, so the contact point may be located at the contour peak or contour valley of the surface roughness of the reference cylindrical surface 201, so the reference cylinder of the measured workpiece 2 The surface roughness of the surface 201 will have certain influence on the measurement result. The rotating body 305, the support rod 303 and the reflector 3 are preferably coaxially arranged. the

实施例3 Example 3

如图2所示,所述定位本体304包括上端安装有所述定位座302的支撑杆303,以及设置在该支撑杆303下端的旋转体305,该定位本体304通过所述的旋转体305与被测工件2的基准柱面201接触,并且该旋转体305与所述反射镜301同轴设置;其中,该旋转体305呈圆盘状。这样,旋转体305与被测工件2的基准柱面201之间为且接触面积较小的面接触,既可以避免实施例1中直线度误差对测量结果产生的影响,又可以避免实施例2中接触面粗糙度对测量结果产生的影响。 As shown in Figure 2, the positioning body 304 includes a support rod 303 with the positioning seat 302 installed on the upper end, and a rotating body 305 arranged at the lower end of the supporting rod 303, the positioning body 304 communicates with the rotating body 305 through the positioning body 304. The reference cylindrical surface 201 of the measured workpiece 2 is in contact, and the rotating body 305 is arranged coaxially with the reflector 301; wherein, the rotating body 305 is disc-shaped. In this way, the surface contact between the rotating body 305 and the reference cylindrical surface 201 of the workpiece 2 with a small contact area can not only avoid the influence of the straightness error on the measurement results in the first embodiment, but also avoid the influence of the second embodiment. The impact of the contact surface roughness on the measurement results. the

实施例4 Example 4

上述实施例1~3均针对被测工件2的基准柱面201为竖直设置从而与被测工件2的基准端面202垂直的情况。当被测工件2的基准柱面201与基准端面202之间为小于90度夹角时,可采取图6所示的手持活动式光学逆反射器3。如图6所示,支撑杆303上串联了两个与所述反射镜301同轴设置的球状旋转体11和球状旋转体305、306,且下端的旋转体305直径大于上面的旋转体306。这样,可根据基准柱面201与基准端面202之间夹角的大小,选择 由旋转体305或旋转体306与被测工件3的基准柱面201接触。但是,该手持活动式光学逆反射器3同样存在因接触面粗糙度对测量结果产生影响的问题;并且,在对同一基准柱面201与基准端面202进行多次测量时,也可能出现一次由旋转体305与被测工件2的基准柱面201接触,而另一次又由旋转体306与被测工件2的基准柱面201接触的问题,造成测量误差。 The above-mentioned embodiments 1 to 3 are all aimed at the situation that the reference cylindrical surface 201 of the workpiece 2 to be measured is vertically arranged so as to be perpendicular to the reference end surface 202 of the workpiece 2 to be measured. When the included angle between the reference cylindrical surface 201 and the reference end surface 202 of the measured workpiece 2 is less than 90 degrees, the handheld movable optical retroreflector 3 shown in FIG. 6 can be used. As shown in FIG. 6 , two spherical rotating bodies 11 coaxial with the reflector 301 and spherical rotating bodies 305 and 306 are connected in series on the supporting rod 303 , and the diameter of the lower rotating body 305 is larger than that of the upper rotating body 306 . Like this, according to the size of the included angle between the reference cylindrical surface 201 and the reference end surface 202, the rotating body 305 or the rotating body 306 can be selected to contact the reference cylindrical surface 201 of the workpiece 3 to be measured. However, the hand-held movable optical retroreflector 3 also has the problem of affecting the measurement result due to the roughness of the contact surface; The rotating body 305 is in contact with the reference cylindrical surface 201 of the workpiece 2 to be measured, and the rotating body 306 is in contact with the reference cylindrical surface 201 of the workpiece 2 to be measured again, causing measurement errors. the

实施例5 Example 5

如图7,该手持活动式光学逆反射器3在实施例4的基础上将旋转体305和旋转体306改为圆盘状,可避免接触面粗糙度对测量结果产生的影响。但是同样存在对同一同一基准柱面201与基准端面202进行多次测量时,可能出现一次由旋转体305与被测工件2的基准柱面201接触,而另一次又由旋转体306与被测工件2的基准柱面201接触的问题,造成测量误差的问题。 As shown in FIG. 7 , the handheld movable optical retroreflector 3 changes the rotating body 305 and the rotating body 306 into disk shapes on the basis of Embodiment 4, which can avoid the influence of the roughness of the contact surface on the measurement results. However, when the same reference cylindrical surface 201 and reference end surface 202 are measured multiple times, it may occur that the rotating body 305 contacts the reference cylindrical surface 201 of the workpiece 2 once, and the rotating body 306 contacts the measured workpiece 2 again. The problem of contact with the reference cylinder 201 of the workpiece 2 causes the problem of measurement error. the

实施例6 Example 6

为了克服实施例4和实施例5的问题,实施例6采用了与实施例3相同结构但支撑杆303的长度尺寸有所增长的手持活动式光学逆反射器3来测量所述基准柱面201与基准端面202之间为小于90度夹角时的被测工件2。对于基准柱面201与基准端面202之间的夹角大小不同问题,可以做一系列尺寸不同但结构如实施例3所说的手持活动式光学逆反射器3,可满足基准柱面201与基准端面202之间的多种夹角大小的要求。 In order to overcome the problems of Embodiment 4 and Embodiment 5, Embodiment 6 has adopted the hand-held movable optical retroreflector 3 with the same structure as Embodiment 3 but the length dimension of the support rod 303 has increased to measure the reference cylinder 201 The measured workpiece 2 when the included angle with the reference end surface 202 is less than 90 degrees. For the problem that the included angle between the reference cylinder 201 and the reference end surface 202 is different, a series of different sizes but structures such as the handheld movable optical retro-reflector 3 described in Embodiment 3 can be made, which can meet the requirements of the reference cylinder 201 and the reference end surface 202. Various angles between the end faces 202 are required. the

Claims (8)

1. be used for static workpiece is carried out the device of three-dimensional fix, this device is that a multi-path laser is interfered tracing system, it is characterized in that: the data handling system that this multi-path laser interferes tracing system to be connected respectively by at least three laser interference trackers (1), with described each laser interference tracker (1), and with described at least three laser interference trackers (1) thus be used hand-held movable optics inverse reflector (3) composition that measured workpiece (2) is carried out three-dimensional fix; Wherein, described hand-held movable optics inverse reflector (3) comprises catoptron (301) and connects and be used to make the location structure of this hand-held movable optics inverse reflector (3) in the motion of the reference field upper edge of measured workpiece (2) specific direction with described catoptron (301).
2. the device that is used for static workpiece is carried out three-dimensional fix as claimed in claim 1, it is characterized in that: when the reference field of measured workpiece (2) for by the crossing formed step-like structure of a benchmark cylinder (201) and a datum end face (202) time, the location structure of described hand-held movable optics inverse reflector (3) adopts following design, that is: this location structure comprises and being used for and described benchmark cylinder (201) contacted location body (304), and be arranged on the upper end of this location body (304) and the positioning seat (302) of described catoptron (301) is installed, be close to this benchmark cylinder (201) and during along the intersection motion of this benchmark cylinder (201) and described datum end face (202), state is close to described datum end face (202) maintenance in the lower surface of described positioning seat (302) when described location body (304) during use.
3. the device that is used for static workpiece is carried out three-dimensional fix as claimed in claim 2, it is characterized in that: described location body (304) comprises that the upper end is equipped with the support bar (303) of described positioning seat (302), and the rotary body (305) that is arranged on this support bar (303) lower end, this location body (304) contacts with the benchmark cylinder (201) of measured workpiece (2) by described rotary body (305), and this rotary body (305) and the coaxial setting of described catoptron (301).
4. the device that is used for static workpiece is carried out three-dimensional fix as claimed in claim 3 is characterized in that: described rotary body (305) is in the form of annular discs.
5. be exclusively used in the hand-held movable optics inverse reflector of said apparatus, it is characterized in that: the location structure that this hand-held movable optics inverse reflector comprises catoptron (301) and connects and be used to make this hand-held movable optics inverse reflector to move at the reference field upper edge of measured workpiece (2) specific direction with described catoptron (301).
6. hand-held movable optics inverse reflector as claimed in claim 5, it is characterized in that: when the reference field of measured workpiece (2) for by the crossing formed step-like structure of a benchmark cylinder (201) and a datum end face (202) time, the location structure of described hand-held movable optics inverse reflector (3) adopts following design, that is: this location structure comprises and being used for and described benchmark cylinder (201) contacted location body (304), and be arranged on the upper end of this location body (304) and the positioning seat (302) of described catoptron (301) is installed, when described location body (304) during against this benchmark cylinder (201) and along the intersection motion of this benchmark cylinder (201) and described datum end face (202), state is close to described datum end face (202) maintenance in the lower surface of described positioning seat (302) during use.
7. hand-held movable optics inverse reflector as claimed in claim 6, it is characterized in that: described location body (304) comprises that the upper end is equipped with the support bar (303) of described positioning seat (302), and the rotary body (305) that is arranged on this support bar (303) lower end, this location body (304) contacts with the benchmark cylinder (201) of measured workpiece (2) by described rotary body (305), and this rotary body (305) and the coaxial setting of described catoptron (301).
8. hand-held movable optics inverse reflector as claimed in claim 7, it is characterized in that: described rotary body (305) is in the form of annular discs.
CN2010206147721U 2010-11-19 2010-11-19 Three-dimensional space positioning device for static workpieces and special hand-held movable optical inverse reflector Expired - Lifetime CN201867495U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102004252A (en) * 2010-11-19 2011-04-06 二重集团(德阳)重型装备股份有限公司 Device for carrying out three-dimensional space positioning on static workpieces and special hand-held movable optical retroreflector
CN102059588A (en) * 2010-11-19 2011-05-18 二重集团(德阳)重型装备股份有限公司 Gear measuring system, gear measuring method and special handheld movable optical reverse reflector
CN107687809A (en) * 2016-08-03 2018-02-13 株式会社三丰 The inspection method and device of positioning mechanical based on tracking mode laser interferometer
CN111811396A (en) * 2020-06-11 2020-10-23 天津大学 A three-dimensional coordinate measurement method based on polygonal laser tracking based on plane constraints

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102004252A (en) * 2010-11-19 2011-04-06 二重集团(德阳)重型装备股份有限公司 Device for carrying out three-dimensional space positioning on static workpieces and special hand-held movable optical retroreflector
CN102059588A (en) * 2010-11-19 2011-05-18 二重集团(德阳)重型装备股份有限公司 Gear measuring system, gear measuring method and special handheld movable optical reverse reflector
CN102004252B (en) * 2010-11-19 2012-12-05 二重集团(德阳)重型装备股份有限公司 Device for carrying out three-dimensional space positioning on static workpieces and special hand-held movable optical retroreflector
CN107687809A (en) * 2016-08-03 2018-02-13 株式会社三丰 The inspection method and device of positioning mechanical based on tracking mode laser interferometer
CN107687809B (en) * 2016-08-03 2020-09-08 株式会社三丰 Method and device for checking positioning machine based on tracking laser interferometer
CN111811396A (en) * 2020-06-11 2020-10-23 天津大学 A three-dimensional coordinate measurement method based on polygonal laser tracking based on plane constraints
CN111811396B (en) * 2020-06-11 2021-05-25 天津大学 Multilateral laser tracking three-dimensional coordinate measuring method based on plane constraint

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