CN201845828U - Fuel cell stroke lengthening unit system - Google Patents

Fuel cell stroke lengthening unit system Download PDF

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CN201845828U
CN201845828U CN2010202806221U CN201020280622U CN201845828U CN 201845828 U CN201845828 U CN 201845828U CN 2010202806221 U CN2010202806221 U CN 2010202806221U CN 201020280622 U CN201020280622 U CN 201020280622U CN 201845828 U CN201845828 U CN 201845828U
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fuel cell
controller
power
increasing unit
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周苏
章桐
余卓平
李飞鸿
陈凤祥
马天才
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Tongji University
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Abstract

本实用新型一种燃料电池增程器系统,其包括燃料电池模块、DC/DC模块和总控制器模块,燃料电池模块与DC/DC模块之间通过导线连接,两者均设有控制器,通过该控制器与总控制器模块通信;还包括DC/AC模块,其与燃料电池模块和DC/DC模块分别通过导线连接,其也具有与总控制器模块通信的控制器。燃料电池将氢气和氧气的化学能转化为电能作为能源输入;DC/DC模块将燃料电池输出范围较宽的电压控制在动力总线所要求的范围之内;DC/AC模块将燃料电池输出的直流电能转化为220V的交流电。从而,本实用新型可以作为一个可快速拔插的燃料电池增程器提高电动车辆的续驶历程,且也可以作为独立的车载民用220V交流电源以及在车辆闲置状态下接入民用电网。

Figure 201020280622

The utility model relates to a fuel cell range extender system, which includes a fuel cell module, a DC/DC module and a general controller module, the fuel cell module and the DC/DC module are connected by wires, both of which are provided with a controller, The controller communicates with the general controller module; it also includes a DC/AC module, which is connected to the fuel cell module and the DC/DC module through wires, and also has a controller that communicates with the general controller module. The fuel cell converts the chemical energy of hydrogen and oxygen into electrical energy as energy input; the DC/DC module controls the fuel cell output voltage within a wide range within the range required by the power bus; the DC/AC module converts the fuel cell output direct current Can be converted into 220V AC. Therefore, the utility model can be used as a fuel cell range extender that can be plugged quickly to improve the driving range of the electric vehicle, and can also be used as an independent vehicle-mounted civil 220V AC power supply and connected to the civil power grid when the vehicle is idle.

Figure 201020280622

Description

燃料电池增程器系统 Fuel Cell Range Extender System

技术领域technical field

本实用新型涉及电动汽车领域,尤其是电动车的燃料电池增程器系统。The utility model relates to the field of electric vehicles, in particular to a fuel cell range extender system for electric vehicles.

背景技术Background technique

现有的燃料电池动力系统都是固定式的,均为燃料电池和蓄电池固定在车架上的结构,但燃料电池成本较高,并且随着蓄电池技术的不断发展,蓄电池单独能够提供的行驶里程已经可以满足中等距离的要求,所以燃料电池在这类情况显得有些浪费,所以需要设计一种系统来解决上述问题。The existing fuel cell power systems are all fixed, with fuel cells and batteries fixed on the frame, but the cost of fuel cells is relatively high, and with the continuous development of battery technology, the mileage that batteries alone can provide It can already meet the requirements of the medium distance, so the fuel cell seems a bit wasteful in this type of situation, so it is necessary to design a system to solve the above problems.

实用新型内容Utility model content

本实用新型的目的在于提供一种燃料电池增程器系统,为一个独立的,快速拔插的模块化系统,结构紧凑,使用方便。The purpose of the utility model is to provide a fuel cell range extender system, which is an independent, fast plug-in modular system, compact in structure and easy to use.

为达到以上目的,本实用新型的解决方案是:For achieving above object, the solution of the present utility model is:

本实用新型采用独立的,可拔插的,模块化的系统结构,将燃料电池系统,氢气存储和输送系统和DC/DC转换器结合成一个模块化的整体,实现了系统的灵活性和实用性。形成了一种新型的车辆动力系统。同时该系统还具有多用途、多功能的特性,。在车辆闲置时,通过逆变器可以将该模块接入民用电力网络,实现智能电网的概念。另外该系统也可单独作为应急电源使用。The utility model adopts an independent, pluggable and modular system structure, and combines the fuel cell system, the hydrogen storage and delivery system and the DC/DC converter into a modular whole, realizing the flexibility and practicality of the system sex. A new type of vehicle power system is formed. At the same time, the system also has the characteristics of multi-purpose and multi-function. When the vehicle is idle, the module can be connected to the civil power network through the inverter to realize the concept of smart grid. In addition, the system can also be used alone as an emergency power supply.

一种燃料电池增程器系统,其包括燃料电池模块、DC/DC模块和总控制器模块,燃料电池模块与DC/DC模块之间通过导线连接,两者均设有控制器,通过该控制器与总控制器模块通信。从而,其可以作为一个可快速拔插的燃料电池增程器提高电动车辆的续驶历程。A fuel cell range extender system, which includes a fuel cell module, a DC/DC module and a general controller module, the fuel cell module and the DC/DC module are connected by wires, both of which are provided with a controller, and through the control The controller communicates with the general controller module. Therefore, it can be used as a quickly pluggable fuel cell range extender to improve the driving range of electric vehicles.

其还包括DC/AC模块,其与燃料电池模块和DC/DC模块分别通过导线连接,其也具有与总控制器模块通信的控制器。进而作为独立的车载民用220V交流电源以及在车辆闲置状态下接入民用电网,辅以电动车辆自身的动力蓄电池,对电力网络供电,来缓解白天工作时间内用电高峰对电力网络系统产生的冲击,实现车辆-智能电网(Vehicle to Grid)的概念。It also includes a DC/AC module, which is respectively connected to the fuel cell module and the DC/DC module through wires, and which also has a controller communicating with the general controller module. Furthermore, it can be used as an independent 220V AC power supply for civilian vehicles and connected to the civil power grid when the vehicle is idle, supplemented by the power battery of the electric vehicle itself, to supply power to the power network, so as to alleviate the impact of peak power consumption on the power network system during working hours during the day , to realize the concept of vehicle-smart grid (Vehicle to Grid).

所述燃料电池包括氢气存储和输送系统、燃料电池电堆,其将氢气和氧气的化学能转化为电能作为能源输入。The fuel cell includes a hydrogen storage and delivery system, a fuel cell stack, which converts the chemical energy of hydrogen and oxygen into electrical energy as an energy input.

所述DC/DC模块将燃料电池输出范围较宽的电压控制在动力总线所要求的范围之内,其输入电压范围应包含燃料电池输出电压波动的范围,并且额定功率要大于等于燃料电池的输出功率,其输出电压由电动车上的动力总线的电压确定。The DC/DC module controls the wide output voltage of the fuel cell within the range required by the power bus, its input voltage range should include the range of fluctuations in the output voltage of the fuel cell, and the rated power should be greater than or equal to the output of the fuel cell Power, whose output voltage is determined by the voltage of the power bus on the electric vehicle.

所述总控制器模块还与外部对象进行通信,其通过CAN总线从外部获取系统期望的输出功率、通知整车控制器当前系统的最大输出功率、故障诊断以及各个模块数据到整车控制器的上传。The general controller module also communicates with external objects, which obtains the expected output power of the system from the outside through the CAN bus, notifies the vehicle controller of the current maximum output power of the system, fault diagnosis and the transmission of each module data to the vehicle controller upload.

所述DC/AC模块将燃料电池输出的直流电能转化为220V的交流电。The DC/AC module converts the direct current energy output by the fuel cell into 220V alternating current.

由于采用了以上技术方案,本实用新型具有以下有益效果:Due to the adoption of the above technical solutions, the utility model has the following beneficial effects:

1.结构紧凑,独立成为一个能量源;1. Compact structure, independently become an energy source;

2.功率和能量密度高;2. High power and energy density;

3.模块化轻量化设计可以快速的拔插安装;3. The modular lightweight design can be quickly plugged and installed;

4.具有多种功能、多种用途。4. It has multiple functions and multiple uses.

附图说明Description of drawings

图1为本实用新型系统的结构示意图。Fig. 1 is the structural representation of the utility model system.

具体实施方式Detailed ways

以下结合附图所示实施例对本实用新型作进一步的说明。Below in conjunction with the embodiment shown in the accompanying drawings the utility model is further described.

本实用新型将燃料电池模块和DC/DC模块组成的动力系统从燃料电池混合动力系统中分离出来,组成一个独立的,快速拔插的模块化系统,同时该模块还具有多用途的特性,例如作为应急电源,可以提供车载电源,或者与民用电网连接等等。The utility model separates the power system composed of the fuel cell module and the DC/DC module from the fuel cell hybrid power system to form an independent, fast plug-in modular system. At the same time, the module also has multi-purpose characteristics, such as As an emergency power supply, it can provide vehicle power supply, or be connected to the civil power grid and so on.

本实用新型包含:燃料电池模块、DC/DC模块、DC/AC模块和控制器模块;燃料电池模块包含氢气存储和输送系统和燃料电池电堆本身。燃料电池模块,DC/DC模块和DC/AC模块之间通过直流导线连接。燃料电池的作用是把氢气和氧气电化学能转换成电能,是整个系统的能量源。DC/DC模块的作用是将燃料电池输出范围较宽的电压控制在动力总线所要求的范围之内,保证车辆动力系统的正常工作。DC/AC模块的作用是将燃料电池输出的直流电能转化为,日常电网使用的220V的交流电。整个系统采用分布式控制,每个模块都有其单独的控制器,系统的总控制器来负责模块间工作的协调,故障诊断以及与外部的通讯工作,各个控制器之间以及与外部的通讯采用波特率为500K的高速时间触发总线形式(TTCAN)。各模块的单独控制器为模块本身所配备的,但要求其具有CAN总线接口,总控制器则需要自行装配,需要达到如下功能:通过CAN总线从外部获取系统期望的输出功率,告知整车控制器当前系统的最大输出功率,故障诊断和各个模块数据到整车控制器的上传等等。为了实现可快速拔插的模块化设计,将系统整体分成了三个部分,这三个部分是按照零部件的体积,重量和安装布置的位置顺序进行划分的,其中,第一部分为氢气存储和输送系统,第二个部分为燃料电池电堆及其控制器,第三部分为主DCDC和与整车动力系统的接口。三个部分逐一安装于车辆上,最后组成一个整体的快速拔插的增程器系统,且满足了一个人就可以完成系统的装卸任务的要求,大大提高了系统使用的便利性。The utility model includes: a fuel cell module, a DC/DC module, a DC/AC module and a controller module; the fuel cell module includes a hydrogen storage and delivery system and the fuel cell stack itself. The fuel cell module, the DC/DC module and the DC/AC module are connected by direct current wires. The role of the fuel cell is to convert the electrochemical energy of hydrogen and oxygen into electrical energy, which is the energy source of the entire system. The function of the DC/DC module is to control the wide output voltage of the fuel cell within the range required by the power bus to ensure the normal operation of the vehicle power system. The function of the DC/AC module is to convert the direct current energy output by the fuel cell into the 220V alternating current used by the daily power grid. The whole system adopts distributed control, each module has its own controller, and the general controller of the system is responsible for the coordination of the work among the modules, fault diagnosis and communication with the outside, and the communication between the controllers and the outside A high-speed time-triggered bus (TTCAN) with a baud rate of 500K is adopted. The individual controller of each module is equipped with the module itself, but it is required to have a CAN bus interface, and the general controller needs to be assembled by itself, and the following functions need to be achieved: obtain the expected output power of the system from the outside through the CAN bus, and inform the vehicle control The maximum output power of the current system of the controller, fault diagnosis and upload of each module data to the vehicle controller, etc. In order to achieve a modular design that can be plugged quickly, the whole system is divided into three parts. These three parts are divided according to the volume, weight and installation arrangement of the components. The first part is hydrogen storage and The transmission system, the second part is the fuel cell stack and its controller, and the third part is mainly DCDC and the interface with the vehicle power system. The three parts are installed on the vehicle one by one, and finally form a whole quick plug-in range extender system, which meets the requirement that one person can complete the loading and unloading tasks of the system, greatly improving the convenience of system use.

本实用新型需要根据电动车动力系统的具体要求并考虑系统效率来确定燃料电池的额定输出功率,DC/DC模块的输入电压范围应包含燃料电池输出电压波动的范围,并且额定功率要大于等于燃料电池的输出功率。DC/DC模块的输出电压由电动车上的动力总线的电压确定。由于系统为灵活的可拔插设计,所以所有零部件的选型在满足性能要求的前提下,选择体积和重量最小者。The utility model needs to determine the rated output power of the fuel cell according to the specific requirements of the electric vehicle power system and considering the system efficiency. The input voltage range of the DC/DC module should include the fluctuation range of the output voltage of the fuel cell, and the rated power must be greater than or equal to the fuel cell The output power of the battery. The output voltage of the DC/DC module is determined by the voltage of the power bus on the electric vehicle. Since the system is a flexible and pluggable design, the selection of all components is based on the minimum volume and weight under the premise of meeting the performance requirements.

本实用新型的系统可以作为一个可快速拔插的燃料电池增程器提高电动车辆的续驶历程。还可以作为独立的车载民用220V交流电源以及在车辆闲置状态下接入民用电网,辅以电动车辆自身的动力蓄电池,对电力网络供电,来缓解白天工作时间内用电高峰对电力网络系统产生的冲击,实现车辆-智能电网(Vehicle to Grid)的概念。该燃料电池增程器系统还可以在车辆行驶至无电网供电的地区作为应急电源对外部供给220V的交流电,为一些仪器设备和应急设施等供电。The system of the utility model can be used as a fast plug-in fuel cell range extender to improve the driving range of the electric vehicle. It can also be used as an independent vehicle-mounted civil 220V AC power supply and connected to the civil power grid when the vehicle is idle, supplemented by the power battery of the electric vehicle itself, to supply power to the power network, so as to alleviate the impact on the power network system caused by the peak power consumption during working hours during the day Impact, to realize the concept of vehicle-smart grid (Vehicle to Grid). The fuel cell range extender system can also be used as an emergency power supply to supply 220V AC to the outside when the vehicle travels to an area without grid power supply, and supplies power for some instruments and emergency facilities.

本实用新型的系统由质子交换摸燃料电池作为动力源,具有能量转换效率高,无电解质泄漏,开放式的电化学结构只要有足够的氢气供给就可以不间断的持续供电等诸多优点,被认为是电动汽车的理想动力源之一。其克服了传统内燃机的效率受到卡诺循环的限制,并且存在污染严重,化石能源逐渐枯竭等缺点,同时也弥补了目前电动车用动力电池,例如锂离子二次电池,镍氢电池以及铅酸电池等的充电时间长,存在废弃处理隐患以及提供的续驶里程数较小等诸多缺点,所以该系统是一个很具有发展前景的新型系统。The system of the utility model uses a proton exchange fuel cell as a power source, and has many advantages such as high energy conversion efficiency, no electrolyte leakage, open electrochemical structure and uninterrupted continuous power supply as long as there is enough hydrogen supply, and is considered It is one of the ideal power sources for electric vehicles. It overcomes the limitations of the efficiency of traditional internal combustion engines due to the Carnot cycle, serious pollution, and the gradual depletion of fossil energy. It also makes up for the current power batteries for electric vehicles, such as lithium-ion secondary batteries, nickel-hydrogen batteries and lead-acid The charging time of the battery is long, there are many disadvantages such as the hidden danger of disposal and the small number of mileage provided, so this system is a new system with great development prospects.

上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于这里的实施例,本领域技术人员根据本实用新型的揭示,对于本实用新型做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is for those of ordinary skill in the technical field to understand and apply the utility model. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative efforts. Therefore, the utility model is not limited to the embodiments here, and the improvements and modifications made by those skilled in the art according to the disclosure of the utility model should be within the protection scope of the utility model.

Claims (6)

1. fuel cell distance increasing unit system, it is characterized in that: it comprises fuel cell module, DC/DC module and master controller module, be connected by lead between fuel cell module and the DC/DC module, both are equipped with controller, by this controller and master controller module communication.
2. fuel cell distance increasing unit as claimed in claim 1 system, it is characterized in that: it also comprises the DC/AC module, and it is connected by lead respectively with the DC/DC module with fuel cell module, and it also has the controller with the master controller module communication.
3. fuel cell distance increasing unit as claimed in claim 1 system is characterized in that: described fuel cell module comprises hydrogen storage and conveying system, fuel cell pile, and its chemical energy with hydrogen and oxygen is converted into electric energy and imports as the energy.
4. fuel cell distance increasing unit as claimed in claim 1 system, it is characterized in that: the input voltage range of described DC/DC module comprises the scope of fuel cell output voltage fluctuation, and rated power is greater than the power output that equals fuel cell, and its output voltage is determined by the voltage of the power bus in the electric motor car.
5. fuel cell distance increasing unit as claimed in claim 1 system is characterized in that: described master controller module is obtained the power output of system, peak power output, failure diagnosis and each module data uploading to entire car controller of the current system of notice entire car controller by the CAN bus from the outside.
6. fuel cell distance increasing unit as claimed in claim 2 system is characterized in that: described DC/AC module is converted into the direct current energy of fuel cell output the alternating current of 220V.
CN2010202806221U 2010-08-03 2010-08-03 Fuel cell stroke lengthening unit system Expired - Fee Related CN201845828U (en)

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CN102358201A (en) * 2011-08-08 2012-02-22 武汉理工大学 Extended range type electric vehicle power system based on fuel battery and control method for extended range type electric vehicle power system
CN103010037A (en) * 2012-07-20 2013-04-03 同济大学 Automotive range extender based on linear ISG(Integrated Starter and Generator) motor/engine
CN108281735A (en) * 2018-01-05 2018-07-13 贵阳吉利发动机有限公司 A kind of batteries of electric automobile heat-insulation system and its method
CN108832611A (en) * 2018-06-11 2018-11-16 西南交通大学 A rail transit emergency power supply system and control method
CN113492693A (en) * 2020-03-20 2021-10-12 吴震洋 Range extending system
CN114695928A (en) * 2020-12-30 2022-07-01 丰田自动车株式会社 Method for controlling output power of FCV fuel cell
CN115593243A (en) * 2022-11-01 2023-01-13 海卓动力(青岛)能源科技有限公司(Cn) Modular power supply system of electric tractor and energy management method

Cited By (10)

* Cited by examiner, † Cited by third party
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CN102358201A (en) * 2011-08-08 2012-02-22 武汉理工大学 Extended range type electric vehicle power system based on fuel battery and control method for extended range type electric vehicle power system
CN102358201B (en) * 2011-08-08 2013-09-18 武汉理工大学 Extended range type electric vehicle power system based on fuel battery and control method for extended range type electric vehicle power system
CN103010037A (en) * 2012-07-20 2013-04-03 同济大学 Automotive range extender based on linear ISG(Integrated Starter and Generator) motor/engine
CN103010037B (en) * 2012-07-20 2015-04-15 同济大学 Automotive range extender based on linear ISG(Integrated Starter and Generator) motor/engine
CN108281735A (en) * 2018-01-05 2018-07-13 贵阳吉利发动机有限公司 A kind of batteries of electric automobile heat-insulation system and its method
CN108832611A (en) * 2018-06-11 2018-11-16 西南交通大学 A rail transit emergency power supply system and control method
CN108832611B (en) * 2018-06-11 2023-09-19 西南交通大学 A rail transit emergency power supply system and control method
CN113492693A (en) * 2020-03-20 2021-10-12 吴震洋 Range extending system
CN114695928A (en) * 2020-12-30 2022-07-01 丰田自动车株式会社 Method for controlling output power of FCV fuel cell
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