CN201841619U - Tire taking device - Google Patents
Tire taking device Download PDFInfo
- Publication number
- CN201841619U CN201841619U CN2010205556834U CN201020555683U CN201841619U CN 201841619 U CN201841619 U CN 201841619U CN 2010205556834 U CN2010205556834 U CN 2010205556834U CN 201020555683 U CN201020555683 U CN 201020555683U CN 201841619 U CN201841619 U CN 201841619U
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- Prior art keywords
- tire
- conveyor belt
- suspension chain
- removal device
- tire removal
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- Expired - Lifetime
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- 239000000725 suspension Substances 0.000 claims abstract description 29
- 210000001161 mammalian embryo Anatomy 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 11
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000033001 locomotion Effects 0.000 description 5
- 210000002257 embryonic structure Anatomy 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Intermediate Stations On Conveyors (AREA)
Abstract
本实用新型涉及一种与悬挂链配合的取胎装置,取胎装置设于悬挂链下方,包括机架,机架上设有与悬挂链同向运动并向下倾斜的运输带,运输带的线速度大于悬挂链的线速度且运输带的倾斜角度为1°~3°。将原来结构复杂、维修频繁的取胎机由结构简单、操作简便的带式取胎装置来代替,极大地降低了生产的成本,节约了维修机器的时间和费用,提高了工作效率。同时杜绝了取胎过程了对于胎胚的损坏,节约了原材料,降低了能源消耗。
The utility model relates to a tire-removing device matched with a suspension chain. The tire-removal device is arranged under the suspension chain and includes a frame. The linear velocity is greater than that of the suspension chain and the inclination angle of the conveyor belt is 1° to 3°. The original tire removal machine with complex structure and frequent maintenance is replaced by a belt type tire removal device with simple structure and easy operation, which greatly reduces the production cost, saves the time and cost of machine maintenance, and improves work efficiency. At the same time, the damage to the tire embryo during the tire removal process is eliminated, raw materials are saved, and energy consumption is reduced.
Description
技术领域technical field
本实用新型涉及轮胎制造领域,具体涉及一种与悬挂链配合的取胎装置。The utility model relates to the field of tire manufacturing, in particular to a tire taking device matched with a suspension chain.
背景技术Background technique
现有的轮胎加工工艺流程中,已经加工成型的胎胚由成型机边升胎机将胎胚挂上悬挂链,悬挂链挂上胎胚后在加工区域内按照链式轨道运行,运行到硫化区域时,胎胚需要从悬挂链上取下进入下道工序,即要依靠取胎机从高处的悬挂链上取下。取胎机是一个小型机械手装置,采用曲柄连杆结构,采用间歇式工作方式,每取一次胎,电磁离合器则离合一次。按照目前的日产量,一个取胎机每天需工作7000余次,造成电磁离合器的快速损坏和机械部件严重磨损,5年需要更换一台新的取胎机,极大地增加了生产的成本。而且由于取胎动作较复杂,出故障时气缸动作不能协调一致会造成夹坏胚胎,不但给企业造成了损失,也在一定程度上造成了原材料的浪费和能源的消耗。In the existing tire processing process, the embryos that have been processed are hung on the suspension chain by the tire lifting machine at the side of the molding machine. In the area, the tire embryo needs to be removed from the suspension chain to enter the next process, that is, it needs to be removed from the suspension chain at a high place by a tire taker. The tire fetching machine is a small manipulator device, which adopts a crank-connecting rod structure and adopts an intermittent working method. Every time a tire is fetched, the electromagnetic clutch is clutched once. According to the current daily output, a tire removal machine needs to work more than 7,000 times a day, resulting in rapid damage to the electromagnetic clutch and severe wear of mechanical parts. It takes 5 years to replace a new tire removal machine, which greatly increases the production cost. And because the action of taking the tire is more complicated, the uncoordinated action of the cylinder will cause the embryo to be damaged when something goes wrong, which not only causes losses to the enterprise, but also causes waste of raw materials and consumption of energy to a certain extent.
实用新型内容Utility model content
针对以上现有技术的不足,本实用新型提供了一种结构简单、易于加工、工作效率高的与悬挂链配合的取胎装置。Aiming at the above deficiencies in the prior art, the utility model provides a tire removal device which is simple in structure, easy to process and high in working efficiency and cooperates with the suspension chain.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种取胎装置,所述取胎装置设于悬挂链下方,包括机架,机架上设有与悬挂链同向运动并向下倾斜的运输带。A tire removal device, the tire removal device is arranged under the suspension chain, including a frame, and the frame is provided with a conveyor belt that moves in the same direction as the suspension chain and slopes downward.
所述运输带的线速度大于悬挂链的线速度。The linear speed of the conveyor belt is greater than the linear speed of the suspension chain.
所述运输带的倾斜角度为1~3°。The inclination angle of the conveyor belt is 1-3°.
所述运输带前端设一下坡滚道。The front end of the conveyor belt is provided with a downhill raceway.
所述下坡滚道的倾斜角度大于运输带的倾斜角度。The inclination angle of the downhill raceway is greater than the inclination angle of the conveyor belt.
所述下坡滚道的倾斜角度为10~15°。The inclination angle of the downhill raceway is 10-15°.
所述下坡滚道由数个滚筒构成。The downhill raceway is composed of several rollers.
所述运输带由电机带动。The conveyor belt is driven by a motor.
本实用新型有益效果为:将原来结构复杂,维修频繁的取胎机由结构简单、操作简便的带式取胎装置取而代之,极大地降低了生产的成本,并且省去了维修机器的时间和维修的费用,提高了工作效率。同时消除了取胎过程中对于胎胚的损坏,节约了原材料,降低了能源消耗,The beneficial effect of the utility model is that the original tire removal machine with complex structure and frequent maintenance is replaced by a belt type tire removal device with simple structure and easy operation, which greatly reduces the production cost and saves the time and maintenance of the maintenance machine costs and improve work efficiency. At the same time, it eliminates the damage to the embryo during the tire removal process, saves raw materials and reduces energy consumption.
附图说明Description of drawings
图1为本实用新型的正面结构示意图;Fig. 1 is the front structural representation of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型运输带部分的工作示意图。Fig. 3 is a working schematic diagram of the conveyor belt part of the present invention.
图中:1为机架;2为运输带;3为电机;4为下坡滚道;5为滚筒;6为悬挂链。Among the figure: 1 is the frame; 2 is the conveyor belt; 3 is the motor; 4 is the downhill raceway; 5 is the roller; 6 is the suspension chain.
具体实施方式Detailed ways
以下结合附图和具体实施方式对本实用新型做进一步详细说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型涉及一种与悬挂链配合的取胎装置,如图1和图2所示,取胎装置设于悬挂链6下方,包括机架1及机架1上设有的与悬挂链6同向运动并向下倾斜的运输带2。运输带2由电机3带动,可以实现运输带2的连续运动。The utility model relates to a tire removal device matched with a suspension chain, as shown in Figure 1 and Figure 2, the tire removal device is arranged below the suspension chain 6, including a
为确保悬挂链6上的胎胚能成功地卸落至运输带2上,故要求运输带2必须符合以下两个要求:一是运输带2运动的线速度必须大于悬挂链6的线速度,以动输带2在运动速度上的优势来摘取悬挂链6上的胎胚;二是运输带2必须有一定的向下倾角,才能确保胎胚还未脱离悬挂链6又与运输带2接触时,有一定的重力空间便于其下落。In order to ensure that the embryos on the suspension chain 6 can be successfully unloaded onto the
为满足以上两个条件,故实用新型的第一方案是将运输带2运动的线速度设定为约20m/s,而悬挂链6一般的线速度为14m/s;本实用新型的第二方案是将运输带2的倾斜角度设计为1~3°,此时,可以满足胎胚的顺利卸落且顺势下滑。For satisfying above two conditions, so the first scheme of utility model is that the linear velocity of
为满足胎胚进入下一道工序,本实用新型还在运输带2的前端设了一条由数个滚筒5构成下坡滚道4,下坡滚道4的倾斜角度大于运输带2的倾斜角度,一般选取10~15°。In order to satisfy the embryo entering the next process, the utility model also sets a
本实用新型的工作流程为:挂钩在悬挂链6上的胎胚随着悬挂链6的运动轨道向前推进,当进行到运输带2上方区域时,胎胚首先会触碰到运输带2的后端部分,此时的胎胚挂在悬挂链6上但呈倾斜状。随着悬挂链6的向前移动,胎胚在保持倾斜向下的运输带2上逐渐保持成垂直状态,但下端仍与运输带2相接触;同时,伴随着运输带2的同向运行,并且运输带2运动的线速度大于悬挂链6的线速度,运输带2与胎胚之间的摩擦力带动胎胚脱离悬挂链6从而落在运输带2的表面上,随着运输带2的运动运行到下坡滚道4部分,在滚筒5的滚动作用下离开下坡滚道4进入下一道工序。The working process of the utility model is: the embryo hooked on the suspension chain 6 advances along the movement track of the suspension chain 6, and when it reaches the area above the
本实用新型将原来结构复杂,维修频繁的取胎机由结构简单、操作简便的带式取胎装置来代替,极大地降低了生产的成本,节约了维修机器的时间和费用,提高了工作效率,卸胎率达到了99%以上。同时杜绝了取胎过程中对于胎胚的损坏,节约了原材料,降低了能源消耗。The utility model replaces the original tire removal machine with complex structure and frequent maintenance by a belt-type tire removal device with simple structure and easy operation, which greatly reduces the production cost, saves the time and cost of maintaining the machine, and improves the work efficiency. , The unloading rate has reached more than 99%. At the same time, it prevents damage to the tire embryo during the tire removal process, saves raw materials, and reduces energy consumption.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010205556834U CN201841619U (en) | 2010-09-30 | 2010-09-30 | Tire taking device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010205556834U CN201841619U (en) | 2010-09-30 | 2010-09-30 | Tire taking device |
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CN201841619U true CN201841619U (en) | 2011-05-25 |
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CN2010205556834U Expired - Lifetime CN201841619U (en) | 2010-09-30 | 2010-09-30 | Tire taking device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107673025A (en) * | 2017-10-17 | 2018-02-09 | 正新橡胶(中国)有限公司 | Tire stack provision for disengagement and the tire conveying equipment of tire are not captured |
-
2010
- 2010-09-30 CN CN2010205556834U patent/CN201841619U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107673025A (en) * | 2017-10-17 | 2018-02-09 | 正新橡胶(中国)有限公司 | Tire stack provision for disengagement and the tire conveying equipment of tire are not captured |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Giti Tire (Yinchuan) Co., Ltd. Assignor: Anhui Giti Radial Tire Co., Ltd. Contract record no.: 2011340000045 Denomination of utility model: Tire taking device Granted publication date: 20110525 License type: Exclusive License Record date: 20110617 |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20110525 |