CN201841619U - Tire taking device - Google Patents

Tire taking device Download PDF

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Publication number
CN201841619U
CN201841619U CN2010205556834U CN201020555683U CN201841619U CN 201841619 U CN201841619 U CN 201841619U CN 2010205556834 U CN2010205556834 U CN 2010205556834U CN 201020555683 U CN201020555683 U CN 201020555683U CN 201841619 U CN201841619 U CN 201841619U
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Prior art keywords
tire
conveyor belt
suspension chain
removal device
tire removal
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CN2010205556834U
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田莉
蒋勇
廖玄文
谭凤瑾
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Anhui Giti Radial Tire Co Ltd
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Anhui Giti Radial Tire Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本实用新型涉及一种与悬挂链配合的取胎装置,取胎装置设于悬挂链下方,包括机架,机架上设有与悬挂链同向运动并向下倾斜的运输带,运输带的线速度大于悬挂链的线速度且运输带的倾斜角度为1°~3°。将原来结构复杂、维修频繁的取胎机由结构简单、操作简便的带式取胎装置来代替,极大地降低了生产的成本,节约了维修机器的时间和费用,提高了工作效率。同时杜绝了取胎过程了对于胎胚的损坏,节约了原材料,降低了能源消耗。

Figure 201020555683

The utility model relates to a tire-removing device matched with a suspension chain. The tire-removal device is arranged under the suspension chain and includes a frame. The linear velocity is greater than that of the suspension chain and the inclination angle of the conveyor belt is 1° to 3°. The original tire removal machine with complex structure and frequent maintenance is replaced by a belt type tire removal device with simple structure and easy operation, which greatly reduces the production cost, saves the time and cost of machine maintenance, and improves work efficiency. At the same time, the damage to the tire embryo during the tire removal process is eliminated, raw materials are saved, and energy consumption is reduced.

Figure 201020555683

Description

一种取胎装置 A tire removal device

技术领域technical field

本实用新型涉及轮胎制造领域,具体涉及一种与悬挂链配合的取胎装置。The utility model relates to the field of tire manufacturing, in particular to a tire taking device matched with a suspension chain.

背景技术Background technique

现有的轮胎加工工艺流程中,已经加工成型的胎胚由成型机边升胎机将胎胚挂上悬挂链,悬挂链挂上胎胚后在加工区域内按照链式轨道运行,运行到硫化区域时,胎胚需要从悬挂链上取下进入下道工序,即要依靠取胎机从高处的悬挂链上取下。取胎机是一个小型机械手装置,采用曲柄连杆结构,采用间歇式工作方式,每取一次胎,电磁离合器则离合一次。按照目前的日产量,一个取胎机每天需工作7000余次,造成电磁离合器的快速损坏和机械部件严重磨损,5年需要更换一台新的取胎机,极大地增加了生产的成本。而且由于取胎动作较复杂,出故障时气缸动作不能协调一致会造成夹坏胚胎,不但给企业造成了损失,也在一定程度上造成了原材料的浪费和能源的消耗。In the existing tire processing process, the embryos that have been processed are hung on the suspension chain by the tire lifting machine at the side of the molding machine. In the area, the tire embryo needs to be removed from the suspension chain to enter the next process, that is, it needs to be removed from the suspension chain at a high place by a tire taker. The tire fetching machine is a small manipulator device, which adopts a crank-connecting rod structure and adopts an intermittent working method. Every time a tire is fetched, the electromagnetic clutch is clutched once. According to the current daily output, a tire removal machine needs to work more than 7,000 times a day, resulting in rapid damage to the electromagnetic clutch and severe wear of mechanical parts. It takes 5 years to replace a new tire removal machine, which greatly increases the production cost. And because the action of taking the tire is more complicated, the uncoordinated action of the cylinder will cause the embryo to be damaged when something goes wrong, which not only causes losses to the enterprise, but also causes waste of raw materials and consumption of energy to a certain extent.

实用新型内容Utility model content

针对以上现有技术的不足,本实用新型提供了一种结构简单、易于加工、工作效率高的与悬挂链配合的取胎装置。Aiming at the above deficiencies in the prior art, the utility model provides a tire removal device which is simple in structure, easy to process and high in working efficiency and cooperates with the suspension chain.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

一种取胎装置,所述取胎装置设于悬挂链下方,包括机架,机架上设有与悬挂链同向运动并向下倾斜的运输带。A tire removal device, the tire removal device is arranged under the suspension chain, including a frame, and the frame is provided with a conveyor belt that moves in the same direction as the suspension chain and slopes downward.

所述运输带的线速度大于悬挂链的线速度。The linear speed of the conveyor belt is greater than the linear speed of the suspension chain.

所述运输带的倾斜角度为1~3°。The inclination angle of the conveyor belt is 1-3°.

所述运输带前端设一下坡滚道。The front end of the conveyor belt is provided with a downhill raceway.

所述下坡滚道的倾斜角度大于运输带的倾斜角度。The inclination angle of the downhill raceway is greater than the inclination angle of the conveyor belt.

所述下坡滚道的倾斜角度为10~15°。The inclination angle of the downhill raceway is 10-15°.

所述下坡滚道由数个滚筒构成。The downhill raceway is composed of several rollers.

所述运输带由电机带动。The conveyor belt is driven by a motor.

本实用新型有益效果为:将原来结构复杂,维修频繁的取胎机由结构简单、操作简便的带式取胎装置取而代之,极大地降低了生产的成本,并且省去了维修机器的时间和维修的费用,提高了工作效率。同时消除了取胎过程中对于胎胚的损坏,节约了原材料,降低了能源消耗,The beneficial effect of the utility model is that the original tire removal machine with complex structure and frequent maintenance is replaced by a belt type tire removal device with simple structure and easy operation, which greatly reduces the production cost and saves the time and maintenance of the maintenance machine costs and improve work efficiency. At the same time, it eliminates the damage to the embryo during the tire removal process, saves raw materials and reduces energy consumption.

附图说明Description of drawings

图1为本实用新型的正面结构示意图;Fig. 1 is the front structural representation of the utility model;

图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;

图3为本实用新型运输带部分的工作示意图。Fig. 3 is a working schematic diagram of the conveyor belt part of the present invention.

图中:1为机架;2为运输带;3为电机;4为下坡滚道;5为滚筒;6为悬挂链。Among the figure: 1 is the frame; 2 is the conveyor belt; 3 is the motor; 4 is the downhill raceway; 5 is the roller; 6 is the suspension chain.

具体实施方式Detailed ways

以下结合附图和具体实施方式对本实用新型做进一步详细说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型涉及一种与悬挂链配合的取胎装置,如图1和图2所示,取胎装置设于悬挂链6下方,包括机架1及机架1上设有的与悬挂链6同向运动并向下倾斜的运输带2。运输带2由电机3带动,可以实现运输带2的连续运动。The utility model relates to a tire removal device matched with a suspension chain, as shown in Figure 1 and Figure 2, the tire removal device is arranged below the suspension chain 6, including a frame 1 and a suspension chain 6 provided on the frame 1 Conveyor belt 2 that moves in the same direction and slopes downward. The conveyor belt 2 is driven by the motor 3, which can realize the continuous movement of the conveyor belt 2.

为确保悬挂链6上的胎胚能成功地卸落至运输带2上,故要求运输带2必须符合以下两个要求:一是运输带2运动的线速度必须大于悬挂链6的线速度,以动输带2在运动速度上的优势来摘取悬挂链6上的胎胚;二是运输带2必须有一定的向下倾角,才能确保胎胚还未脱离悬挂链6又与运输带2接触时,有一定的重力空间便于其下落。In order to ensure that the embryos on the suspension chain 6 can be successfully unloaded onto the conveyor belt 2, the conveyor belt 2 must meet the following two requirements: one is that the linear velocity of the conveyor belt 2 must be greater than the linear velocity of the suspension chain 6, Take advantage of the speed of movement of the moving conveyor belt 2 to pick up the embryos on the suspension chain 6; the second is that the conveyor belt 2 must have a certain downward inclination to ensure that the embryos have not broken away from the suspension chain 6 and are connected to the conveyor belt 2. When in contact, there is a certain gravity space to facilitate its fall.

为满足以上两个条件,故实用新型的第一方案是将运输带2运动的线速度设定为约20m/s,而悬挂链6一般的线速度为14m/s;本实用新型的第二方案是将运输带2的倾斜角度设计为1~3°,此时,可以满足胎胚的顺利卸落且顺势下滑。For satisfying above two conditions, so the first scheme of utility model is that the linear velocity of conveyor belt 2 motions is set as about 20m/s, and the general linear velocity of suspension chain 6 is 14m/s; The solution is to design the inclination angle of the conveyor belt 2 to be 1° to 3°, at this time, the tire embryo can be smoothly unloaded and slide down.

为满足胎胚进入下一道工序,本实用新型还在运输带2的前端设了一条由数个滚筒5构成下坡滚道4,下坡滚道4的倾斜角度大于运输带2的倾斜角度,一般选取10~15°。In order to satisfy the embryo entering the next process, the utility model also sets a downhill raceway 4 composed of several rollers 5 at the front end of the conveyor belt 2, the inclination angle of the downhill raceway 4 is greater than the inclination angle of the conveyor belt 2, Generally choose 10 ~ 15 °.

本实用新型的工作流程为:挂钩在悬挂链6上的胎胚随着悬挂链6的运动轨道向前推进,当进行到运输带2上方区域时,胎胚首先会触碰到运输带2的后端部分,此时的胎胚挂在悬挂链6上但呈倾斜状。随着悬挂链6的向前移动,胎胚在保持倾斜向下的运输带2上逐渐保持成垂直状态,但下端仍与运输带2相接触;同时,伴随着运输带2的同向运行,并且运输带2运动的线速度大于悬挂链6的线速度,运输带2与胎胚之间的摩擦力带动胎胚脱离悬挂链6从而落在运输带2的表面上,随着运输带2的运动运行到下坡滚道4部分,在滚筒5的滚动作用下离开下坡滚道4进入下一道工序。The working process of the utility model is: the embryo hooked on the suspension chain 6 advances along the movement track of the suspension chain 6, and when it reaches the area above the conveyor belt 2, the embryo will first touch the bottom of the conveyor belt 2. Back end part, the tire embryo of this moment hangs on the suspension chain 6 but is oblique shape. As the suspension chain 6 moves forward, the green tire is gradually maintained in a vertical state on the conveyor belt 2 that keeps tilting downward, but the lower end is still in contact with the conveyor belt 2; at the same time, along with the same direction of the conveyor belt 2, Moreover, the linear velocity of the conveyor belt 2 is greater than the linear velocity of the suspension chain 6, and the friction between the conveyor belt 2 and the embryo drives the embryo to break away from the suspension chain 6 and falls on the surface of the conveyor belt 2. The motion runs to the downhill raceway 4 part, and leaves the downhill raceway 4 under the rolling action of the drum 5 to enter the next process.

本实用新型将原来结构复杂,维修频繁的取胎机由结构简单、操作简便的带式取胎装置来代替,极大地降低了生产的成本,节约了维修机器的时间和费用,提高了工作效率,卸胎率达到了99%以上。同时杜绝了取胎过程中对于胎胚的损坏,节约了原材料,降低了能源消耗。The utility model replaces the original tire removal machine with complex structure and frequent maintenance by a belt-type tire removal device with simple structure and easy operation, which greatly reduces the production cost, saves the time and cost of maintaining the machine, and improves the work efficiency. , The unloading rate has reached more than 99%. At the same time, it prevents damage to the tire embryo during the tire removal process, saves raw materials, and reduces energy consumption.

Claims (8)

1.一种取胎装置,其特征在于所述取胎装置设于悬挂链下方,包括机架,机架上设有与悬挂链同向运动并向下倾斜的运输带。1. A device for getting tires, characterized in that the device for getting tires is located below the suspension chain, including a frame, and the frame is provided with a conveyor belt that moves in the same direction as the suspension chain and is inclined downwards. 2.根据权利要求1所述的取胎装置,其特征在于所述运输带的线速度大于悬挂链的线速度。2. The tire removal device according to claim 1, characterized in that the linear velocity of the conveyor belt is greater than the linear velocity of the suspension chain. 3.根据权利要求1所述的取胎装置,其特征在于所述运输带的倾斜角度为1~3°。3. The tire removal device according to claim 1, characterized in that the inclination angle of the conveyor belt is 1-3°. 4.根据权利要求1所述的取胎装置,其特征在于所述运输带前端设一下坡滚道。4. The tire removal device according to claim 1, characterized in that the front end of the conveyor belt is provided with a downhill raceway. 5.根据权利要求4所述的取胎装置,其特征在于所述下坡滚道的倾斜角度大于运输带的倾斜角度。5. The tire removal device according to claim 4, characterized in that the inclination angle of the downhill raceway is greater than the inclination angle of the conveyor belt. 6.根据权利要求5所述的取胎装置,其特征在于所述下坡滚道的倾斜角度为10~15°。6. The tire removal device according to claim 5, characterized in that the inclination angle of the downhill raceway is 10-15°. 7.根据权利要求5或6所述的取胎装置,其特征在于所述下坡滚道由数个滚筒构成。7. The tire removal device according to claim 5 or 6, characterized in that the downhill raceway is composed of several rollers. 8.根据权利要求1所述的取胎装置,其特征在于所述运输带由电机带动。8. The tire removal device according to claim 1, characterized in that the conveyor belt is driven by a motor.
CN2010205556834U 2010-09-30 2010-09-30 Tire taking device Expired - Lifetime CN201841619U (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107673025A (en) * 2017-10-17 2018-02-09 正新橡胶(中国)有限公司 Tire stack provision for disengagement and the tire conveying equipment of tire are not captured

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107673025A (en) * 2017-10-17 2018-02-09 正新橡胶(中国)有限公司 Tire stack provision for disengagement and the tire conveying equipment of tire are not captured

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Giti Tire (Yinchuan) Co., Ltd.

Assignor: Anhui Giti Radial Tire Co., Ltd.

Contract record no.: 2011340000045

Denomination of utility model: Tire taking device

Granted publication date: 20110525

License type: Exclusive License

Record date: 20110617

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20110525