CN201835995U - Spindle bearing seat blank of wind generator unit - Google Patents

Spindle bearing seat blank of wind generator unit Download PDF

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Publication number
CN201835995U
CN201835995U CN2011200223105U CN201120022310U CN201835995U CN 201835995 U CN201835995 U CN 201835995U CN 2011200223105 U CN2011200223105 U CN 2011200223105U CN 201120022310 U CN201120022310 U CN 201120022310U CN 201835995 U CN201835995 U CN 201835995U
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Prior art keywords
main shaft
shaft bearing
bearing seat
groove
main body
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Expired - Lifetime
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CN2011200223105U
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何义雄
沈火元
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JIANGSU XINGSHENG WIND POWER TECHNOLOGY Co Ltd
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JIANGSU XINGSHENG WIND POWER TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本实用新型涉及一种风力发电机组的主轴轴承座毛坯件,该毛坯件为球墨铸铁一体件,包括主轴轴承座主体、左侧固定座部、右侧固定座部、前侧凸缘、后侧凸缘和凸台;主轴轴承座主体的外周形状为椭圆形,主轴轴承座主体的中央位置处开有前后贯通的圆形的轴承安装孔;左侧固定座部从左方连接在主轴轴承座主体上,右侧固定座部从右方连接在主轴轴承座主体上;前侧凸缘设置在主轴轴承座主体的前侧;后侧凸缘设置在主轴轴承座主体的后侧;凸台从上方连接在主轴轴承座主体上;主轴轴承座主体的上下端面上的前后向的中部设有沿左右向伸展的凹槽。该实用新型的风力发电机组的主轴轴承座毛坯件不会产生严重缩孔缺陷。

Figure 201120022310

The utility model relates to a blank of a main shaft bearing seat of a wind power generating set. The blank is an integral piece of ductile iron, comprising a main shaft bearing seat main body, a left fixed seat part, a right fixed seat part, a front flange and a rear side. Flange and boss; the outer peripheral shape of the main shaft bearing seat is oval, and the central position of the main shaft bearing seat is opened with a circular bearing installation hole through the front and rear; the left fixed seat part is connected to the main shaft bearing seat from the left On the main body, the right fixed seat is connected to the main shaft bearing seat from the right; the front flange is arranged on the front side of the main shaft bearing seat; the rear side flange is arranged on the rear side of the main shaft bearing seat; The upper part is connected to the main body of the main shaft bearing seat; grooves extending along the left and right directions are arranged in the middle of the front and rear directions on the upper and lower end surfaces of the main shaft bearing seat main body. The blank of the main shaft bearing seat of the wind power generating set of the utility model does not produce serious shrinkage cavity defects.

Figure 201120022310

Description

A kind of spindle bearing holder blank of wind power generating set
Technical field
The utility model relates to a kind of part of wind power generating set, is specifically related to a kind of blank of wind power generating set part.
Background technique
General main wind energy conversion system, gear-box, generator, controller and the structural member of comprising of wind power generating set.Structural member comprises underground foundation, pylon and cabin.The cabin comprises base and engine room cover.For the horizontal-shaft wind turbine group of capacity more than 1 megawatt, the base in cabin generally is fixed on the forebay by rear bay and constitutes.Wind energy conversion system comprises blade, wheel hub, main shaft and cowling.Pylon is fixed on the underground foundation, the base in cabin by its forebay from upper fixed on the top of pylon, spindle bearing holder and gear-box are arranged on the forebay, and spindle bearing holder is from the front end of upper fixed mmi machine frame, and gear-box is by the centre of its casing from upper fixed mmi machine frame.Main shaft bearing is fixed on the spindle bearing holder by its outer ring.Generator is arranged on the rear bay.The blade of wind energy conversion system is fixed on the wheel hub, and the front end of main shaft is fixedlyed connected with wheel hub, and the centre of main shaft is rotatably connected in the inner ring of main shaft bearing, fixedlys connected with the power input shaft of gear-box by coupling in the rear end of main shaft.The pto of gear-box is fixedlyed connected with the motor shaft of generator by coupling.
In the above-mentioned parts of wind power generating set, capacity is that weight is at the large-scale ductile iron integral piece more than 5 tons at the spindle bearing holder of the horizontal-shaft wind turbine group more than 1 megawatt.The left and right sides of spindle bearing holder main body 1a is thicker with the position wall thickness that the 3a of right hand fixed seat portion is connected with the 2a of left hand fixed seat portion, being the thick large part (seeing Fig. 6 for details) of spindle bearing holder foundry goods, is the position that is easy to generate shrinkage cavity defect (shrinkage cavity be meant foundry goods shrinks and the hole that produces) most in condensation process in casting technique.Because the left and right sides of spindle bearing holder main body 1a is main force part with the position that the 2a of left hand fixed seat portion is connected with the 3a of right hand fixed seat portion, when this position produces shrinkage cavity defect, can cause whole foundry goods to be scrapped, cause great economic loss.
Summary of the invention
The purpose of this utility model provides a kind of spindle bearing holder blank that does not produce the wind power generating set of serious shrinkage cavity defect.
The technological scheme that realizes the utility model purpose is a kind of spindle bearing holder blank of wind power generating set, is the spheroidal graphite cast iron integral piece, comprises spindle bearing holder main body, left hand fixed seat portion, right hand fixed seat portion, preceding side flange, back side flange and boss;
The peripheral shape of spindle bearing holder main body is oval, and the spindle bearing holder main body about to outside dimension longer than the outside dimension of upward and downward; The bearing mounting hole of the circle that connects before and after the central position of spindle bearing holder main body has;
Left hand fixed seat portion is connected on the spindle bearing holder main body from left, and is positioned at the left of spindle bearing holder main body;
Right hand fixed seat portion is connected on the spindle bearing holder main body from right-hand, and is positioned at the right-hand of spindle bearing holder main body;
Preceding side flange is arranged on the front side of spindle bearing holder main body, and is coaxially set around the bearing mounting hole of spindle bearing holder main body; Back side flange is arranged on the rear side of spindle bearing holder main body, and is coaxially set around the bearing mounting hole of spindle bearing holder main body; Boss is connected on the spindle bearing holder main body from the top, and is positioned at the center of top position of spindle bearing holder main body;
Sagittal middle part on the upper and lower end face of spindle bearing holder main body be provided with along about to the groove that stretches, be respectively first groove, second groove, the 3rd groove and the 4th groove; First groove wherein and the equal opening of second groove are upwards, be positioned on the upper-end surface of spindle bearing holder main body, and first groove about left hand fixed seat portion and spindle bearing holder main body to neutral position place between, second groove about the spindle bearing holder main body to the place, neutral position and right hand fixed seat portion between; All Open Side Down for the 3rd groove and the 4th groove, be positioned on the lower end surface of spindle bearing holder main body, and the 3rd groove about left hand fixed seat portion and spindle bearing holder main body to neutral position place between, the 4th groove about the spindle bearing holder main body to the place, neutral position and right hand fixed seat portion between.
The front side of above-mentioned left hand fixed seat portion is the position of protrusion forward that is called left boss, the circular hole that left hand fixed seat portion connects before and after the central position of left boss has; The front side of described right hand fixed seat portion is the position of protrusion forward that is called right boss, the circular hole that right hand fixed seat portion connects before and after the central position of right boss has.
The utlity model has positive effect: the above and below at the position that the spindle bearing holder blank of (1) wind power generating set of the present utility model is connected with right hand fixed seat with left hand fixed seat in the left and right sides of spindle bearing holder main body is equipped with groove, thereby attenuate the thickness at this position, prevent the generation of shrinkage cavity effectively, guaranteed finished casting rate.(2) spindle bearing holder blank of the present utility model also is equipped with the circular hole that front and back connect in left hand fixed seat portion and right side fixing part, also makes this position prevent the generation of shrinkage cavity effectively, has guaranteed finished casting rate.
Description of drawings
Fig. 1 is a kind of structural representation of the spindle bearing holder blank of wind power generating set of the present utility model.
Fig. 2 is the structural representation when observing from the rear of Fig. 1.
Fig. 3 is the structural representation when observing from the top of Fig. 1.
Fig. 4 is the structural representation during from the beneath of Fig. 1.
Fig. 5 is the cut-away view of the B-B face after amplify at the A place among Fig. 1.
Fig. 6 is the structural representation of spindle bearing holder finished product in the prior art.
The mark of above-mentioned accompanying drawing is as follows:
Spindle bearing holder main body 1, bearing mounting hole 11, groove 12,
Left hand fixed seat portion 2, circular hole 21, left boss 22,
Right hand fixed seat portion 3, circular hole 31, right boss 32,
Preceding side flange 4, back side flange 5, boss 6.
Embodiment
In the embodiment of the present utility model to the description in orientation according to the spindle bearing holder blank of wind power generating set shown in Figure 1 towards carrying out.
(embodiment 1)
See Fig. 1 to Fig. 5, the spindle bearing holder blank of the wind power generating set of present embodiment is the spheroidal graphite cast iron integral piece, comprises spindle bearing holder main body 1, left hand fixed seat portion 2, right hand fixed seat portion 3, preceding side flange 4, back side flange 5 and boss 6.
The basic shape of the periphery of spindle bearing holder main body 1 is oval, its central axis along front and back to being horizontally disposed with, and spindle bearing holder main body 1 about to outside dimension longer than the outside dimension of upward and downward.The bearing mounting hole 11 of the circle that connects before and after the central position of spindle bearing holder main body 1 has.
Left hand fixed seat portion 2 is connected on the spindle bearing holder main body 1 from left, and is positioned at the left of spindle bearing holder main body 1.The front side of left hand fixed seat portion 2 is the positions of protrusion forward that are called left boss 22, the circular hole 21 that left hand fixed seat portion 2 connects before and after the central position of left boss 22 has.
Right hand fixed seat portion 3 is connected on the spindle bearing holder main body 1 from right-hand, and is positioned at the right-hand of spindle bearing holder main body 1.The front side of right hand fixed seat portion 3 is the positions of protrusion forward that are called right boss 32, the circular hole 31 that right hand fixed seat portion 3 connects before and after the central position of right boss 32 has.
Preceding side flange 4 is arranged on the front side of spindle bearing holder main body 1, and is coaxially set around the bearing mounting hole 11 of spindle bearing holder main body 1.Back side flange 5 is arranged on the rear side of spindle bearing holder main body 1, and is coaxially set around the bearing mounting hole 11 of spindle bearing holder main body 1.Boss 6 is connected on the spindle bearing holder main body 1 from the top, and is positioned at the center of top position of spindle bearing holder main body 1.
Sagittal middle part on the upper and lower end face of spindle bearing holder main body 1 also be provided with along about to the groove 12 that stretches, be respectively the first groove 12-1, the second groove 12-2, the 3rd groove 12-3 and the 4th groove 12-4.First groove 12-1 wherein and the equal opening of the second groove 12-2 are upwards, be positioned on the upper-end surface of spindle bearing holder main body 1, and the first groove 12-1 about left hand fixed seat portion 2 and spindle bearing holder main body 1 to neutral position place between, the second groove 12-2 about spindle bearing holder main body 1 to the place, neutral position and right hand fixed seat portion 3 between; All Open Side Down for the 3rd groove 12-3 and the 4th groove 12-4, be positioned on the lower end surface of spindle bearing holder main body 1, and the 3rd groove 12-3 about left hand fixed seat portion 2 and spindle bearing holder main body 1 to neutral position place between, the 4th groove 12-4 about spindle bearing holder main body 1 to the place, neutral position and right hand fixed seat portion 3 between.

Claims (2)

1.一种风力发电机组的主轴轴承座毛坯件,为球墨铸铁一体件,其特征在于:包括主轴轴承座主体(1)、左侧固定座部(2)、右侧固定座部(3)、前侧凸缘(4)、后侧凸缘(5)和凸台(6);1. A blank of a main shaft bearing housing of a wind power generating set, which is an integral piece of ductile iron, characterized in that it includes a main shaft bearing housing main body (1), a left fixed seat part (2), and a right fixed seat part (3) , front flange (4), rear flange (5) and boss (6); 主轴轴承座主体(1)的外周形状为椭圆形,且主轴轴承座主体(1)的左右向的外径尺寸比上下向的外径尺寸长;主轴轴承座主体(1)的中央位置处开有前后贯通的圆形的轴承安装孔(11);The outer peripheral shape of the main shaft bearing seat (1) is elliptical, and the left and right outer diameters of the main shaft bearing seat (1) are longer than the upper and lower outer diameters; the central position of the main shaft bearing seat (1) is open There is a circular bearing mounting hole (11) that runs through the front and back; 左侧固定座部(2)从左方连接在主轴轴承座主体(1)上,且位于主轴轴承座主体(1)的左方; The left fixed seat part (2) is connected to the main body of the main shaft bearing seat (1) from the left, and is located on the left side of the main body of the main shaft bearing seat (1); 右侧固定座部(3)从右方连接在主轴轴承座主体(1)上,且位于主轴轴承座主体(1)的右方; The right fixed seat part (3) is connected to the main body of the main shaft bearing seat (1) from the right, and is located on the right side of the main body of the main shaft bearing seat (1); 前侧凸缘(4)设置在主轴轴承座主体(1)的前侧,且围绕主轴轴承座主体(1)的轴承安装孔(11)同轴线设置;后侧凸缘(5)设置在主轴轴承座主体(1)的后侧,且围绕主轴轴承座主体(1)的轴承安装孔(11)同轴线设置;凸台(6)从上方连接在主轴轴承座主体(1)上,且位于主轴轴承座主体(1)的顶部中央位置处;The front side flange (4) is set on the front side of the main shaft bearing seat (1), and is set around the coaxial line of the bearing installation hole (11) of the main shaft bearing seat body (1); the rear side flange (5) is set on the The rear side of the main shaft bearing seat (1) is arranged coaxially around the bearing installation hole (11) of the main shaft bearing seat (1); the boss (6) is connected to the main shaft bearing seat (1) from above, And it is located at the top center of the main body of the main shaft bearing housing (1); 主轴轴承座主体(1)的上下端面上的前后向的中部设有沿左右向伸展的凹槽(12),分别是第一凹槽(12-1)、第二凹槽(12-2)、第三凹槽(12-3)和第四凹槽(12-4);其中的第一凹槽(12-1)和第二凹槽(12-2)均开口向上,位于主轴轴承座主体(1)的上端面上,且第一凹槽(12-1)位于左侧固定座部(2)与主轴轴承座主体(1)的左右向的中间位置处之间,第二凹槽(12-2)位于主轴轴承座主体(1)的左右向的中间位置处与右侧固定座部(3)之间;第三凹槽(12-3)和第四凹槽(12-4)均开口向下,位于主轴轴承座主体(1)的下端面上,且第三凹槽(12-3)位于左侧固定座部(2)与主轴轴承座主体(1)的左右向的中间位置处之间,第四凹槽(12-4)位于主轴轴承座主体(1)的左右向的中间位置处与右侧固定座部(3)之间。Grooves (12) extending in the left and right directions are provided in the middle of the upper and lower end faces of the main shaft bearing housing (1), respectively the first groove (12-1) and the second groove (12-2). , the third groove (12-3) and the fourth groove (12-4); the first groove (12-1) and the second groove (12-2) are both open upwards, located in the spindle bearing seat On the upper end surface of the main body (1), and the first groove (12-1) is located between the left fixed seat part (2) and the left-right middle position of the main shaft bearing housing body (1), the second groove (12-2) is located between the left-right middle position of the main shaft bearing seat (1) and the right side fixing seat (3); the third groove (12-3) and the fourth groove (12-4 ) are all open downwards, located on the lower end surface of the main shaft bearing seat (1), and the third groove (12-3) is located at the left-right side of the left fixed seat part (2) and the main shaft bearing seat (1) Between the middle position, the fourth groove (12-4) is located between the left-right middle position of the main shaft bearing seat main body (1) and the right fixed seat part (3). 2.按照权利要求1所述的一种风力发电机组的主轴轴承座毛坯件,其特征在于:所述左侧固定座部(2)的前侧是称为左凸台(22)的向前凸出部位,左侧固定座部(2)在左凸台(22)的中央位置处开有前后贯通的圆孔(21);所述右侧固定座部(3)的前侧是称为右凸台(32)的向前凸出部位,右侧固定座部(3)在右凸台(32)的中央位置处开有前后贯通的圆孔(31)。2. A main shaft bearing housing blank for a wind power generating set according to claim 1, characterized in that: the front side of the left fixed seat part (2) is the front side of the left boss (22). At the protruding part, the left fixed seat part (2) has a round hole (21) through the front and back at the center of the left boss (22); the front side of the right fixed seat part (3) is called On the forward protruding part of the right boss (32), the right fixed seat part (3) has a circular hole (31) through the front and rear at the central position of the right boss (32).
CN2011200223105U 2011-01-24 2011-01-24 Spindle bearing seat blank of wind generator unit Expired - Lifetime CN201835995U (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102182643A (en) * 2011-01-24 2011-09-14 江苏兴盛风能科技有限公司 Main shaft bearing seat semifinished product piece of wind turbine generator system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102182643A (en) * 2011-01-24 2011-09-14 江苏兴盛风能科技有限公司 Main shaft bearing seat semifinished product piece of wind turbine generator system

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