CN201834608U - Floating roller position detector for layer winder - Google Patents
Floating roller position detector for layer winder Download PDFInfo
- Publication number
- CN201834608U CN201834608U CN2010205347453U CN201020534745U CN201834608U CN 201834608 U CN201834608 U CN 201834608U CN 2010205347453 U CN2010205347453 U CN 2010205347453U CN 201020534745 U CN201020534745 U CN 201020534745U CN 201834608 U CN201834608 U CN 201834608U
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- CN
- China
- Prior art keywords
- dancer
- chain
- floating roller
- wheel
- layer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000002184 metal Substances 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000005259 measurement Methods 0.000 claims abstract description 5
- 241000606750 Actinobacillus Species 0.000 claims description 6
- 238000003466 welding Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract description 3
- 238000004021 metal welding Methods 0.000 abstract description 2
- 230000000875 corresponding Effects 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003287 optical Effects 0.000 description 1
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Abstract
A floating roller position detector for a layer winder is mainly characterized in that a metal wire drives a floating roller via a take-up wheel, the floating roller is connected with one end of a chain, the other end of the chain is connected with a counter weight, the position of the floating roller is changed so that the chain is driven to lead a chain wheel to rotate, an encoder is driven to rotate by a transmission shaft and a coupler, the chain wheel rotates so that the encoder sends pulses in corresponding quantity, a zero sensor triggers a counting device to record quantity of the received pulses so as to realize measurement of the position of the floating roller, a controller controls pay-off speed of a pay-off wheel so as to realize constant-tension control, and the floating roller position detector is mounted at the top of a wire storage unit framework of the layer winder. The floating roller position detector resolves the problem of tension control in metal welding wire winding, guarantees quality of welding wires, is economical and practical, is high in precision and applicability, can be widely applied to welding wire layer winders and wire winding machinery needing layer packaging, and is particularly applicable to precise machinery with extremely high requirements on performances of wires.
Description
Technical field
The utility model relates to a kind of layer winder dancer position detecting device, can realize the detection of layer winder dancer position, especially requires to measure in real time the automatic mechanism that Tension Control is realized in the dancer position.
Background technology
Layer winder is one of technical barrier in the Tension Control in when coiling, and welding wire is in the process of twining, and to twine the number of plies in the process of unwrapping wire fewer and feweri along with welding wire that payingoff mechanism twined, and promptly coil diameter is more and more littler, makes every layer of welding wire of being emitted be uneven in length; The welding wire number of plies of being twined on the I-beam wheel of take-up simultaneously is more and more, and coil diameter is increasing, causes take-up speed and payingoff speed seriously not to match, and the tension force of welding wire is inhomogeneous, and the influence layer is around quality.The dancer position detecting device is the important component part of wire coiling machine storage line unit, is to measure the automatic mechanism that Tension Control is realized in the dancer position in real time.The accuracy of dancer position probing is the basis of the permanent Tension Control of layer winder.The storage line unit of existing layer winder does not all detect the adjusting mechanism of dancer position control tension force.
Therefore, designing a kind of layer winder is very necessary with the dancer position detecting device.
Summary of the invention
According to background technology, the purpose of this utility model is to provide a kind of Tension Control problem that can solve in the winding of metal welding wire, guarantee the welding wire quality, economical and practical, precision is high, comformability is strong, but twine the mechanical aspects widespread use at welding wire layer winder and the wire rod that need make the wrapped dress of layer, be particularly useful for layer winder dancer position detecting device the high precision optical machinery aspect of wire rod performance requriements.
To achieve these goals, the utility model is achieved through the following technical solutions:
A kind of layer winder dancer position detecting device, mainly by coder (1), coupler (2), sprocket wheel (3), transmission shaft (4), bearing seat (5), dancer (6), chain (7), counterweight (8) and null pick-up (9) are formed, wherein: coder (1), coupler (2), sprocket wheel (3) and transmission shaft (4) are assembled into one overall by bearing seat (5), and be arranged on the top of layer winder storage line unit rack (10), metal filament (14) is by actinobacillus wheel (11), track adjusting wheel (12) is connected with take-up pulley (13), track adjusting wheel (12) drives dancer (6) synchronously by chain (15), thereby metal filament (14) drives dancer (6) by take-up pulley (13), dancer (6) is connected with an end of chain (7), the other end of chain (7) is connected with counterweight (8), the variation of dancer (6) position drives chain (7) and makes sprocket wheel (3) rotation, and by transmission shaft (4) and coupler (2) drive coder (1) rotation, set the every rotating certain angle of sprocket wheel (3) simultaneously, the pulse that coder (1) sends respective amount, the pulse count that receives by null pick-up (9) flip-flop number device recording, and then the measurement of realization dancer (6) position, controller control enters the payingoff speed of actinobacillus wheel (11), realizes the control to the permanent tension force of metal filament (14).
Described null pick-up (9) is installed on a fixed position in dancer (6) range of movement, by null pick-up (9), realizes the initial zero-bit setting of position sensing device.
Have following advantage and effect owing to adopted technique scheme, the utility model to compare with prior art:
1, the utility model dancer position probing has adopted coder, can detect the position of dancer fast, accurately, layer is increased substantially around quality, captured and Tension Control is carried out low-cost and high-precision controlled this technical barrier, and filled up domestic blank.
2, the utility model adopts the digital signal transfers mode of the AB two-phase pulse counting angle measurement of coder, and the obstacle overcome ability of system is further promoted.The utility model is simple in structure, and the functional reliability height is easy to promote, and working service and repairing are simple and easy.
Description of drawings
Fig. 1 is the utility model structure collectivity scheme drawing
Fig. 2 is the schematic side view of Fig. 1
The position view that Fig. 3 uses on layer winder for the utility model.
The specific embodiment
By Fig. 1, Fig. 2 and shown in Figure 3, a kind of layer winder dancer position detecting device, mainly by coder 1, coupler 2, sprocket wheel 3, transmission shaft 4, bearing seat 5, dancer 6, chain 7, counterweight 8 and null pick-up 9 are formed, wherein: coder 1, coupler 2, sprocket wheel 3 and transmission shaft 4 are assembled into one overall by bearing seat 5, and be arranged on the top of layer winder storage line unit rack 10, metal filament 14 is by actinobacillus wheel 11, track adjusting wheel 12 is connected with take-up pulley 13, track adjusting wheel 12 drives dancer 6 synchronously by metal filament 14, thereby metal filament 14 drives dancer 6 by take-up pulley 13, dancer 6 is connected with an end of chain 7, the other end of chain 7 is connected with counterweight 8, the variation of dancer 6 positions drives chain 7 and makes sprocket wheel 3 rotations, and by transmission shaft 4 and 1 rotation of coupler 2 drive coders, set sprocket wheel 3 every rotating certain angle simultaneously, coder 1 sends the pulse of respective amount, the pulse count that receives by null pick-up 9 flip-flop number device recordings, and then the measurement of realization dancer 6 positions, controller control enters the payingoff speed of actinobacillus wheel 11, realizes the control to metal filament 14 permanent tension force.
In addition, null pick-up 9 should be installed on a fixed position in dancer 6 range of movement,, realize the initial zero-bit setting of position sensing device by null pick-up 9.
Claims (2)
1. layer winder dancer position detecting device, mainly by coder (1), coupler (2), sprocket wheel (3), transmission shaft (4), bearing seat (5), dancer (6), chain (7), counterweight (8) and null pick-up (9) are formed, it is characterized in that: coder (1), coupler (2), sprocket wheel (3) and transmission shaft (4) are assembled into one overall by bearing seat (5), and be arranged on the top of layer winder storage line unit rack (10), metal filament (14) is by actinobacillus wheel (11), track adjusting wheel (12) is connected with take-up pulley (13), track adjusting wheel (12) drives dancer (6) synchronously by metal filament (14), thereby metal filament (14) drives dancer (6) by take-up pulley (13), dancer (6) is connected with an end of chain (7), the other end of chain (7) is connected with counterweight (8), the variation of dancer (6) position drives chain (7) and makes sprocket wheel (3) rotation, and by transmission shaft (4) and coupler (2) drive coder (1) rotation, set the every rotating certain angle of sprocket wheel (3) simultaneously, the pulse that coder (1) sends respective amount, the pulse count that receives by null pick-up (9) flip-flop number device recording, and then the measurement of realization dancer (6) position, controller control enters the payingoff speed of actinobacillus wheel (11), realizes the control to the permanent tension force of metal filament (14).
2. layer winder dancer position detecting device according to claim 1, it is characterized in that: null pick-up (9) is installed on a fixed position in dancer (6) range of movement, by null pick-up (9), realize the initial zero-bit setting of position sensing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205347453U CN201834608U (en) | 2010-09-19 | 2010-09-19 | Floating roller position detector for layer winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205347453U CN201834608U (en) | 2010-09-19 | 2010-09-19 | Floating roller position detector for layer winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201834608U true CN201834608U (en) | 2011-05-18 |
Family
ID=44004708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205347453U Expired - Fee Related CN201834608U (en) | 2010-09-19 | 2010-09-19 | Floating roller position detector for layer winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201834608U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832873A (en) * | 2012-11-23 | 2014-06-04 | 三星泰科威株式会社 | Reel-to-reel inspection apparatus and inspection method using the same |
| CN109238688A (en) * | 2018-08-31 | 2019-01-18 | 武汉船用机械有限责任公司 | A kind of rotation detection device and its detection method |
-
2010
- 2010-09-19 CN CN2010205347453U patent/CN201834608U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832873A (en) * | 2012-11-23 | 2014-06-04 | 三星泰科威株式会社 | Reel-to-reel inspection apparatus and inspection method using the same |
| US9671352B2 (en) | 2012-11-23 | 2017-06-06 | Haesung Ds Co., Ltd | Reel-to-reel inspection apparatus and inspection method using the same |
| CN103832873B (en) * | 2012-11-23 | 2017-06-13 | 海成帝爱斯株式会社 | Volume to volume is checked equipment and the inspection method of equipment is checked using the volume to volume |
| CN109238688A (en) * | 2018-08-31 | 2019-01-18 | 武汉船用机械有限责任公司 | A kind of rotation detection device and its detection method |
| CN109238688B (en) * | 2018-08-31 | 2020-12-25 | 武汉船用机械有限责任公司 | Rotation detection device and detection method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110518 Termination date: 20140919 |
|
| EXPY | Termination of patent right or utility model |