CN201833226U - Cutting liquid filtering device for machining - Google Patents
Cutting liquid filtering device for machining Download PDFInfo
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- CN201833226U CN201833226U CN201020545213XU CN201020545213U CN201833226U CN 201833226 U CN201833226 U CN 201833226U CN 201020545213X U CN201020545213X U CN 201020545213XU CN 201020545213 U CN201020545213 U CN 201020545213U CN 201833226 U CN201833226 U CN 201833226U
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- cutting fluid
- filter
- storage tank
- filtered
- liquid
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- 239000007788 liquid Substances 0.000 title claims abstract description 29
- 238000001914 filtration Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims abstract description 12
- 239000002173 cutting fluid Substances 0.000 claims abstract description 70
- 238000003860 storage Methods 0.000 claims abstract description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000001802 infusion Methods 0.000 claims abstract description 14
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 238000005192 partition Methods 0.000 claims abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
一种机加工切削液过滤装置,由储液器、滤液器和输液泵组成,储液器为槽体结构,中间设有隔断板,过滤前切削液储槽设有切削液进口,过滤后切削液储槽设有切削液出口;滤液器内设有过滤层并分隔成上下两部分,过滤层由孔板、过滤纸和铁屑层构成,滤液器上部分设有过滤后切削液溢流口并通过管道进入过滤后切削液储槽,滤液器下部分设有过滤前切削液进液口;输液泵的进液管伸入过滤前切削液储槽中并在进液管口设置过滤网,输液泵的排液管与滤液器下部分的过滤前切削液进口连接。本实用新型的优点是:该装置结构简单、方便实用,易于维修且无环境污染;可有效延长切削液使用寿命、提高零件机加工精度、降低设备故障率、保证生产连续性作业。
A cutting fluid filtering device for machining, which is composed of a liquid reservoir, a liquid filter and an infusion pump. The liquid reservoir is a tank structure with a partition plate in the middle. Before filtering, the cutting fluid storage tank is equipped with a cutting fluid inlet. After filtering, the cutting fluid The liquid storage tank is equipped with a cutting fluid outlet; the filter is equipped with a filter layer and is divided into upper and lower parts. The filter layer is composed of an orifice plate, filter paper and iron filings layer. The upper part of the filter is equipped with a filtered cutting fluid overflow port. And enter the filtered cutting fluid storage tank through the pipeline. The lower part of the filter is provided with a pre-filtered cutting fluid inlet; The liquid discharge pipe of the infusion pump is connected with the pre-filtered cutting fluid inlet of the lower part of the liquid filter. The utility model has the advantages that the device has a simple structure, is convenient and practical, is easy to maintain and has no environmental pollution; it can effectively extend the service life of the cutting fluid, improve the machining accuracy of parts, reduce the failure rate of equipment, and ensure continuous production operations.
Description
(一)技术领域(1) Technical field
本实用新型涉及机加工切削液的处理技术,特别是一种机加工切削液过滤装置。The utility model relates to the processing technology of machining cutting fluid, in particular to a machining cutting fluid filtering device.
(二)背景技术(2) Background technology
在机加工过程中,通常需要使用切削液,切削液的作用是清洗、防锈、润滑和降温等,特别是在进行深孔加工时,由于深孔加工通常采用内冷加工,如果切削液内含有杂质将造成严重问题:1)造成刀具内喷水孔堵塞或切削液流量受阻而影响深孔加工质量,例如孔尺寸不准、孔内黑皮、刀具崩刃、刀具断掉等;2)造成切削液变质、防锈性能降低、使用寿命降低等;3)造成机加工设备损坏,影响连续性作业,甚至造成不必要停产。目前对深孔加工中使用的切削液,一般采用专用设备进行过滤,不仅操作复杂、运行成本高,而且废弃过滤袋还会造成环境的污染。In the process of machining, it is usually necessary to use cutting fluid. The function of cutting fluid is to clean, prevent rust, lubricate and cool down. Impurities will cause serious problems: 1) Cause the water spray hole in the tool to be blocked or the flow of cutting fluid to be blocked, which will affect the quality of deep hole processing, such as inaccurate hole size, black skin in the hole, tool chipping, tool breakage, etc.; 2) Cause The cutting fluid deteriorates, the anti-rust performance decreases, and the service life decreases; 3) It causes damage to the machining equipment, affects continuous operation, and even causes unnecessary shutdown. At present, the cutting fluid used in deep hole processing is generally filtered by special equipment, which is not only complicated to operate and high in operation cost, but also waste filter bags will cause environmental pollution.
(三)实用新型内容(3) Contents of utility model
本实用新型的目的是针对上述存在问题,提供一种结构简单、操作方便、制造成本低的机加工切削液过滤装置。The purpose of this utility model is to provide a machining cutting fluid filtering device with simple structure, convenient operation and low manufacturing cost in view of the above existing problems.
本实用新型的技术方案:Technical scheme of the utility model:
一种机加工切削液过滤装置,由储液器、滤液器和输液泵组成,储液器为槽体结构,槽体中间设有隔断板并将储液器左右分隔成过滤前切削液储槽和过滤后切削液储槽,过滤前切削液储槽设有切削液进口,过滤后切削液储槽设有切削液出口;滤液器为密封箱体结构,箱体中间设有过滤层并将滤液器分隔成上下两部分,过滤层由孔板、过滤纸和铁屑层构成,孔板与滤液器箱体四边密封固定,过滤纸平铺在孔板上,铁屑层均布于过滤纸上,滤液器上部分设有过滤后切削液溢流口并通过管道进入过滤后切削液储槽,滤液器下部分设有过滤前切削液进液口;输液泵固定于过滤前切削液储槽上方,其进液管伸入过滤前切削液储槽中并在进液管口设置过滤网,输液泵的排液管与滤液器下部分的过滤前切削液进口连接。A cutting fluid filtering device for machining, which is composed of a liquid reservoir, a liquid filter and an infusion pump. The liquid reservoir is a tank structure, and a partition plate is arranged in the middle of the tank body, and the left and right sides of the liquid reservoir are separated into cutting fluid storage tanks before filtering. and the filtered cutting fluid storage tank, the cutting fluid storage tank before filtration is provided with a cutting fluid inlet, and the filtered cutting fluid storage tank is provided with a cutting fluid outlet; the filter is a sealed box structure with a filter layer in the middle of the box and the filtrate The filter is divided into upper and lower parts. The filter layer is composed of orifice plate, filter paper and iron filing layer. The orifice plate is sealed and fixed with the four sides of the liquid filter box. The filter paper is laid flat on the orifice plate, and the iron filing layer is evenly distributed on the filter paper. , the upper part of the filter is provided with a filtered cutting fluid overflow port and enters the filtered cutting fluid storage tank through the pipeline, and the lower part of the filter is provided with a pre-filtered cutting fluid inlet; the infusion pump is fixed above the pre-filtered cutting fluid storage tank , the liquid inlet pipe extends into the pre-filtered cutting fluid storage tank and a filter screen is arranged at the liquid inlet pipe port, and the liquid discharge pipe of the infusion pump is connected with the pre-filtered cutting fluid inlet of the lower part of the filter.
所述孔板的孔径为5mm,孔间距为30mm。The hole diameter of the orifice plate is 5mm, and the hole spacing is 30mm.
本实用新型的工作机理:过滤前切削液储槽收集未过滤的切削液,通过输液泵将其泵入滤液器的下部,切削液自下而上通过过滤层,孔板起支撑作用,铁屑起过滤作用,过滤纸的作用是避免铁屑漏到过滤槽底部造成进液管堵塞,过滤后的切削液经滤液器上部的溢流口进入过滤后切削液储槽,通过切削液出口供机加工循环使用。The working mechanism of the utility model: before filtering, the cutting fluid storage tank collects the unfiltered cutting fluid, and pumps it into the lower part of the filter through the infusion pump. It acts as a filter, and the function of the filter paper is to prevent the iron filings from leaking to the bottom of the filter tank and cause the liquid inlet pipe to be blocked. The filtered cutting fluid enters the filtered cutting fluid storage tank through the overflow port on the upper part of the filter, and is supplied to the machine through the cutting fluid outlet. Processing recycling.
本实用新型的优点是:该装置结构简单、方便实用,易于维修且无环境污染;可有效延长切削液使用寿命、提高零件机加工精度、降低设备故障率、保证生产连续性作业;过滤后切削液内杂质可控制在10um以内,可有效避免刀具堵塞,特别适用于深孔加工的生产。The utility model has the advantages that: the device is simple in structure, convenient and practical, easy to maintain and has no environmental pollution; it can effectively prolong the service life of the cutting fluid, improve the machining accuracy of parts, reduce the failure rate of equipment, and ensure continuous production; Impurities in the liquid can be controlled within 10um, which can effectively avoid tool clogging, and is especially suitable for the production of deep hole processing.
(四)附图说明(4) Description of drawings
图1为该装置剖视示意图。Figure 1 is a schematic cross-sectional view of the device.
图2为该装置俯视示意图。Figure 2 is a schematic top view of the device.
图中: 1.储液器 2.滤液器 3.输液泵 4.隔断板5.过滤前切削液储 6.过滤后切削液储槽 7.切削液进口8.切削液出口 9.孔板 10.过滤纸 11.铁屑层12.过滤后切削液溢流口 13.过滤前切削液进液口 14.过滤网In the figure: 1.
(五)具体实施方式(5) Specific implementation methods
实施例:Example:
一种机加工切削液过滤装置,由储液器1、滤液器2和输液泵3组成,储液器为槽体结构,槽体中间设有隔断板4并将储液器左右分隔成过滤前切削液储槽5和过滤后切削液储槽6,过滤前切削液储槽5设有切削液进口7,过滤后切削液储槽6设有切削液出口8;滤液器2为密封箱体结构,箱体中间设有过滤层并将滤液器分隔成上下两部分,过滤层由孔板9、过滤纸10和铁屑层11构成,孔板9与滤液器2箱体四边密封固定,过滤纸10平铺在孔板9上,铁屑层11均布于过滤纸10上,滤液器2上部分设有过滤后切削液溢流口12并通过管道进入过滤后切削液储槽6,滤液器下部分设有过滤前切削液进液口13;输液泵3固定于过滤前切削液储槽5上方,其进液管伸入过滤前切削液储槽5中并在进液管口设置过滤网14,输液泵3的排液管与滤液器下部分的过滤前切削液进口13连接。A machined cutting fluid filtering device, which is composed of a
该实施例中,储液器的大小为:18700mm×1110mm×230mm;滤液器的大小为:610mm×610mm×700mm;输液泵的型号为:1500HMS220V3,生产厂家为:韩国亚龙ARYUNG;过滤层孔板的孔径为5mm,孔间距为30mm;过滤纸的型号为:过滤棉120目,生产厂家为:上海滤布厂;铁屑层的铺设厚度为25mm-30mm。经实践验证,该装置使用效果良好。In this embodiment, the size of the liquid reservoir is: 18700mm×1110mm×230mm; the size of the filter is: 610mm×610mm×700mm; the model of the infusion pump is: 1500HMS220V3, and the manufacturer is: Korea Yalong ARYUNG; the filter layer hole The hole diameter of the plate is 5mm, and the hole spacing is 30mm; the type of filter paper is: filter cotton 120 mesh, and the manufacturer is: Shanghai Filter Cloth Factory; the laying thickness of the iron filings layer is 25mm-30mm. It has been verified by practice that the device works well.
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CN201020545213XU CN201833226U (en) | 2010-09-28 | 2010-09-28 | Cutting liquid filtering device for machining |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102527118A (en) * | 2011-12-29 | 2012-07-04 | 广东电网公司东莞供电局 | Expandable Liquid Filter Dishes |
CN103801977A (en) * | 2012-11-02 | 2014-05-21 | 发那科株式会社 | Machine tool with cutting fluid filtration device |
CN107813186A (en) * | 2017-11-16 | 2018-03-20 | 重庆市乐珐机电有限责任公司 | Cutting fluid filtering recovering device |
CN110090479A (en) * | 2019-04-28 | 2019-08-06 | 永联印刷耗材(深圳)有限公司 | Printing plate-moistening circulation fluid filtration equipment |
CN110404408A (en) * | 2019-08-28 | 2019-11-05 | 深圳市友创智能设备有限公司 | A cooling filter module |
-
2010
- 2010-09-28 CN CN201020545213XU patent/CN201833226U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102527118A (en) * | 2011-12-29 | 2012-07-04 | 广东电网公司东莞供电局 | Expandable Liquid Filter Dishes |
CN103801977A (en) * | 2012-11-02 | 2014-05-21 | 发那科株式会社 | Machine tool with cutting fluid filtration device |
US9186606B2 (en) | 2012-11-02 | 2015-11-17 | Fanuc Corporation | Machine tool with cutting fluid filtration device |
CN103801977B (en) * | 2012-11-02 | 2015-11-18 | 发那科株式会社 | Possesses the lathe of device for filtering cutting fluid |
CN107813186A (en) * | 2017-11-16 | 2018-03-20 | 重庆市乐珐机电有限责任公司 | Cutting fluid filtering recovering device |
CN107813186B (en) * | 2017-11-16 | 2019-04-30 | 重庆市乐珐机电有限责任公司 | Cutting fluid filtering recovering device |
CN110090479A (en) * | 2019-04-28 | 2019-08-06 | 永联印刷耗材(深圳)有限公司 | Printing plate-moistening circulation fluid filtration equipment |
CN110404408A (en) * | 2019-08-28 | 2019-11-05 | 深圳市友创智能设备有限公司 | A cooling filter module |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110518 Termination date: 20140928 |
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EXPY | Termination of patent right or utility model |