CN201832864U - Automatic winding and unwinding material frame used for rotary swaging machine - Google Patents

Automatic winding and unwinding material frame used for rotary swaging machine Download PDF

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Publication number
CN201832864U
CN201832864U CN201020505592XU CN201020505592U CN201832864U CN 201832864 U CN201832864 U CN 201832864U CN 201020505592X U CN201020505592X U CN 201020505592XU CN 201020505592 U CN201020505592 U CN 201020505592U CN 201832864 U CN201832864 U CN 201832864U
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CN
China
Prior art keywords
charging basket
pallet
material guiding
guiding plate
guide pulley
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201020505592XU
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Chinese (zh)
Inventor
袁志山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Grinm Medical Instrument Beijing Co ltd
Grikin Advanced Material Co Ltd
Original Assignee
YOUYAN YIJIN NEW MATERIAL CO Ltd
Beijing General Research Institute for Non Ferrous Metals
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Publication date
Application filed by YOUYAN YIJIN NEW MATERIAL CO Ltd, Beijing General Research Institute for Non Ferrous Metals filed Critical YOUYAN YIJIN NEW MATERIAL CO Ltd
Priority to CN201020505592XU priority Critical patent/CN201832864U/en
Application granted granted Critical
Publication of CN201832864U publication Critical patent/CN201832864U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model belongs to an automatic winding and unwinding tool device for metal wires and threads, in particular to an automatic winding and unwinding material frame used for a rotary swaging machine. A base plate, a pallet and a material guide plate are connected from bottom to top by a main shaft into a whole body in three layers, a charging basket is arranged on the pallet, and when being used, the charging basket is integrated with the pallet and rotates clockwise or anticlockwise relative to the base plate and the material guide plate. When the frame is used, the end part of a material is fed between a material guiding pulley and a pulley column on the material guiding plate and is abutted in a positioning groove in the charging basket so as to make the material in the charging basket rotate anticlockwise along the excircle direction and form automatic wire winding; and in wire unwinding, the tail part of the material in the charging basket is manually fed clockwise into the rotary swaging machine or other wire winding devices between the pulley column and the material guiding pulley to form automatic wire unwinding. The frame has the advantages of safety, stability, large bearing capacity, high efficiency and the like, is convenient to use, greatly saves areas, and is suitable for 202 type, 201 type and other rotary swaging machines for processing various metal threads with the processing diameters between 2.0-7.0mm.

Description

Swager is used automatically around discharging frame
Technical field
The utility model belongs to metal wire material, wire rod automatically around putting instrument equipment, and particularly a kind of swager is used automatically around discharging frame.
Background technology
At present, metal material is swaged, when particularly 202,201 type swagers are swaged operation, wait to swage rapidoprint and processed materials all is to erect with simple support at nearly swager end, just let alone to prop up everywhere in distance swager place far away, it is big to take the work-yard, and disorderly, causes material to be difficult on the ground make in order.So both influenced and enhanced productivity, labour intensity is big again, and there is more potential safety hazard in the scene.At present, the employed folding and unfolding bin of processing enterprise is many by driven by motor, and is that take-up speed constantly increases by outwards coiling gradually of inner ring.By the bin complex structure of driven by motor, the place that takies is big, the equipment cost height.
Summary of the invention
The purpose of this utility model is to solve to lack the problem around the blowing instrument that is used with swager on the market, designs a kind of swager of taking into account a simple to operateization and security simultaneously silk material, wire rod automatically around discharging frame.
The technical solution adopted in the utility model is: chassis, pallet and material guiding plate divide three layers from bottom to top by the main shaft one that is formed by connecting, the main shaft lower part is fixed on the chassis, the middle part is connected pallet by pressure bearing, bearing with bearing outside, and material guiding plate is installed on top, and charging basket is placed on the pallet; Brakes is installed on the main shaft and chassis of pallet below, and wherein, brake(-holder) block is encircled the bottom in bearing outside, and pedal links to each other with brake(-holder) block and is installed on lower edge place, chassis; Each 2 on guide pulley and wheel post is installed on the material guiding plate; Described material frame is divided into inner ring and outer ring, the big 10-20mm of radius ratio material guiding plate radius of its inner ring.Move for convenient, 4 castors are installed on the chassis, use when the transhipment material, castor is braked when swaging operation.
Described guide pulley and wheel post are 120 degree angles and arrange on material guiding plate; Described guide pulley level or vertically be installed on the material guiding plate, apart from the inner ring 90-110mm of charging basket, the spacing of two guide pulleys is 8-12mm; Described take turns post vertically or level be installed on the material guiding plate, apart from the inner ring 90-110mm of charging basket, two wheel intercolumniations are 8-12mm; The wheel post is vertical with the guide pulley, and when promptly guide pulley level was installed, the wheel post was vertically installed, and when the guide pulley was vertically installed, wheel post level was installed.
Location annulus and the located lateral projection that have band iron to constitute on the described pallet less than circular diameter in the charging basket.
Described charging basket is made of the sheet metal of 5~12mm, or is made of the round steel of diameter 7~12mm.This material frame is formed connection basket to inner opening by two great circles, two roundlets.The material frame is placed on the pallet, rotates with pallet, in order to splendid attire silk material.During use, in the locating slot of end in material guiding plate withstands on charging basket of silk material, make charging basket drive pallet and also rotate counterclockwise together, finish the wrapping wire function.
This when discharging frame is being used, is deployed silk material to be processed, wire head in guide pulley and wheel post automatically, makes material head prolongation to be processed tangentially corresponding with the bin cylindrical.Thrust by swager makes between the guide pulley of material on the material guiding plate, the wheel post to be passed through, and withstands in the locating slot in the charging basket, and material is counterclockwise rotated along cylindrical in charging basket, forms automatic winding; Material afterbody trailing wheel post in the charging basket, guide pulley clockwise direction feeding swager or other filament winding device form automatic unwrapping wire.
The utility model has the advantages that:
(1) carrying silk material or wire rod weight range are big, both have been applicable to the processing of small dimension dish circle silk material and wire rod, also are applicable to the metal or alloy material that deep bid is heavy;
(2) operate steadily, silk material and wire rod can be not at random, and extremely safe is reliable;
(3) conveniently moving, bottom, bin chassis has castor, and a people can easily move fully loaded bin;
When (4) material to be processed places on the bin, be easy to adjust the position, load and unload fast;
(5) take-up and payingoff speed can be adjusted or Artificial Control the efficient height automatically according to process velocity;
(6) without driven by motor, simple in structure, the place that takies is little, and equipment cost is low;
(7) simple to operate, convenient, practicality, flexibly.
The designed bin of the utility model is applicable to heat such as 202 types, 201 types, the various metal wire rods of cold swager processing diameter between 2.0-7.0mm, comprises Ti-Ni alloy and stainless steel alloy etc.
Description of drawings
Fig. 1 is the designed automatic structural representation around discharging frame of the utility model.
Number in the figure:
The 1-material guiding plate; The 2-chassis; The 3-charging basket; The 4-pallet; The 5-main shaft; The 6-brake(-holder) block; 7-guide pulley; 8-takes turns post; The 9-castor; The 10-pedal; The 11-pressure bearing; The 12-bearing.
The specific embodiment
The utility model provides a kind of swager to use automatically around discharging frame, and the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
As shown in Figure 1 automatically around discharging frame, three layers of chassis 2, pallet 4 and material guiding plates 1 minute are from bottom to top by main shaft 5 one that is formed by connecting, main shaft 5 lower parts are fixed on the chassis 2, the middle part is connected pallet 4 by pressure bearing 11, bearing 12 with bearing outside, material guiding plate 1 is installed on top, and charging basket 3 is placed on the pallet 4.During use, charging basket 3 and pallet 4 are done clockwise or are rotated counterclockwise with respect to chassis 2 and material guiding plate 1 together, cooperatively interact and finish unwrapping wire and function of receiving line with guide pulley 7, wheel post 8 on the material guiding plate 1.Brakes is installed on the main shaft 5 and chassis 2 of pallet 4 belows, on the bearing outside of pallet 4 bottoms the skidding groove is arranged.During use, depress braking footrest 10, brake shoe 6 is held bearing outside tightly, makes pallet 4 rotating speeds slack-off or stop.The pedal 10 of four castors 9 and braking usefulness is equipped with on the chassis for 2 times, can make the whole mobile or location of bin.Fixed main shaft 5 on the chassis 2, carry whole framework.
Charging basket 3 usefulness diameters are that the reinforcing bar of 12mm is done basket, by the basket structure of welding formation hollow and hollow out, to alleviate basket weight, handled easily.Form a connection box by two great circles and two roundlets, in order to splendid attire silk material to inner opening.In one or two mullion left side of charging basket 3 external diameters, welding the locating slot of opening left.The external diameter of charging basket 3 is greater than the about 100mm of pallet external diameter.The basket external diameter is 1000mm, and internal diameter is 600mm, highly is 200mm.Charging basket 3 both can be placed on the pallet 4, can take off from pallet 4 again, was placed on other positions, used flexibly.
Material guiding plate 1 external diameter is 584mm, and thickness is 4mm.Guide pulley 7 levels are installed in material guiding plate 1 outer rim, and apart from the inner ring 100mm of charging basket 3, height is above with respect to 1/3 place of charging basket 3 height, and spacing is 10mm between two guide pulleys 7.Wheel post 8 vertically is installed in the outer rim of material guiding plate 1, apart from charging basket 3 inner ring 100mm, two-wheeled intercolumniation 10mm.Wheel post 8 becomes 120 degree angles to arrange on material guiding plate 1 with guide pulley 7.Pallet 4 external diameters are 900mm, thickness 40mm.Chassis 2 external diameters are 800mm, and thickness is 15mm.Form by four castors 9 on the chassis 2.Chassis 2 is made of for the 15mm sheet metal thickness.
The action of brake(-holder) block 6 by trampling the pedal 10 that is fixed on the chassis 2, drives the steel wire rope that connects, and makes brake block hold bearing outside on the pallet tightly, pallet 4 is slowed down or stops braking.
This is as follows around the course of work of discharging frame automatically: check whether pallet 4 runs well, whether guide pulley 7 and wheel post 8 rotate flexibly.Can inspection brake(-holder) block 6 be braked.If any fault, must get rid of the back and use.Adjust the position of bin, and brake castor 9, make guide pulley 7, wheel post 8 corresponding with swager.
During take-up, open brake(-holder) block 6,, withstand in the locating slot in the charging basket 3 passing between the guide pulley 7 of material on the material guiding plate 1, the wheel post 8, make material charging basket 3 in outside the edge circular direction rotate counterclockwise, get final product automatic winding.After charging basket 3 is filled a material or wrapping wire end, silk material afterbody is taken out closed brake(-holder) block 6 in guide pulley 7 and wheel post 8; If need carry out that subsequent processing is swaged or when shifting toward other filament winding device, but global transfer is to suitable location, position.During unwrapping wire, open brake(-holder) block 6, the silk material afterbody in the charging basket 3 is passed through between the wheel post 8 of material guiding plate, guide pulley 7, clockwise direction feeding swager is because the traction of swager forms automatic unwrapping wire.
This is easy and simple to handle around discharging frame automatically, safe and reliable, operates steadily, and bearing capacity is big, and the efficient height is saved the place, is applicable to the various metal wire rods of diameter between 2.0-7.0mm, comprises Ti-Ni alloy and stainless steel alloy etc., has practicality widely.

Claims (5)

1. a swager is used automatically around discharging frame, it is characterized in that, chassis (2), pallet (4) and material guiding plate (1) divide three layers from bottom to top by main shaft (5) one that is formed by connecting, main shaft (5) lower part is fixed on the chassis (2), the middle part is connected pallet (4) by pressure bearing (11), bearing (12) with bearing outside, material guiding plate (1) is installed on top, and charging basket (3) is placed on the pallet (4); Brakes is installed on the main shaft (5) and chassis (2) of pallet (4) below, and wherein, brake(-holder) block (6) is encircled the bottom in bearing outside, and pedal (10) links to each other with brake(-holder) block (6) and is installed on lower edge place, chassis (2); Material guiding plate (1) is gone up and guide pulley (7) is installed and is taken turns each 2 on post (8); Described material frame (3) is divided into inner ring and outer ring, the big 10-20mm of radius ratio material guiding plate (1) radius of its inner ring.
2. a kind of swager according to claim 1 is characterized in that with automatically around discharging frame, four castors (9) is housed under described chassis (2).
3. a kind of swager according to claim 1 is characterized in that with automatically around discharging frame described guide pulley (7) and wheel post (8) are 120 degree angles and arrange on material guiding plate (1); Described guide pulley (7) level or vertically be installed on the material guiding plate (1), apart from the inner ring 90-110mm of charging basket (3), the spacing of two guide pulleys (7) is 8-12mm; Described take turns post (8) vertically or level be installed on the material guiding plate (1), apart from the inner ring 90-110mm of charging basket (3), two wheel posts (8) spacing is 8-12mm; Wheel post (8) is vertical with guide pulley (7), and when promptly guide pulley (7) level was installed, wheel post (8) was vertically installed, and guide pulley (7) is when vertically installing, and wheel post (8) level is installed.
4. a kind of swager according to claim 1 is characterized in that with automatically around discharging frame, location annulus and the located lateral projection less than the interior circular diameter of charging basket (3) that have band iron to constitute on the described pallet (4).
5. a kind of swager according to claim 1 is characterized in that with automatically around discharging frame described charging basket (3) is made of the sheet metal of 5~12mm, or is made of the round steel of diameter 7~12mm.
CN201020505592XU 2010-08-25 2010-08-25 Automatic winding and unwinding material frame used for rotary swaging machine Expired - Lifetime CN201832864U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020505592XU CN201832864U (en) 2010-08-25 2010-08-25 Automatic winding and unwinding material frame used for rotary swaging machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020505592XU CN201832864U (en) 2010-08-25 2010-08-25 Automatic winding and unwinding material frame used for rotary swaging machine

Publications (1)

Publication Number Publication Date
CN201832864U true CN201832864U (en) 2011-05-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102390753A (en) * 2011-05-23 2012-03-28 大连大金马基础建设有限公司 Reinforcing steel bar paying-off turntable
CN103199481A (en) * 2013-04-24 2013-07-10 国家电网公司 Abrasive disc type wire and cable assistance paying-off device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102390753A (en) * 2011-05-23 2012-03-28 大连大金马基础建设有限公司 Reinforcing steel bar paying-off turntable
CN103199481A (en) * 2013-04-24 2013-07-10 国家电网公司 Abrasive disc type wire and cable assistance paying-off device
CN103199481B (en) * 2013-04-24 2016-06-15 国家电网公司 Abrasive disk type electric wire power-assisted actinobacillus device

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: YOUYAN YIJIN NEW MATERIAL CO., LTD.

Free format text: FORMER OWNER: BEIJING CENTRAL INST.OF THE NONFERROUS METAL

Effective date: 20130822

Free format text: FORMER OWNER: YOUYAN YIJIN NEW MATERIAL CO., LTD.

Effective date: 20130822

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 100088 HAIDIAN, BEIJING TO: 102200 CHANGPING, BEIJING

TR01 Transfer of patent right

Effective date of registration: 20130822

Address after: 102200 Changping District super Road, Beijing, No. 33

Patentee after: Grikin Advanced Materials Co.,Ltd.

Address before: 100088, 2, Xinjie street, Beijing

Patentee before: General Research Institute for Nonferrous Metals

Patentee before: Grikin Advanced Materials Co.,Ltd.

C41 Transfer of patent application or patent right or utility model
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 102200 Changping District super Road, Beijing, No. 33

Patentee after: GRIKIN ADVANCED MATERIALS Co.,Ltd.

Address before: 102200 Changping District super Road, Beijing, No. 33

Patentee before: Grikin Advanced Materials Co.,Ltd.

TR01 Transfer of patent right

Effective date of registration: 20160805

Address after: 102299, Changping District Beijing science and Technology Park, super Road, No. 33, 1, 1 to 3, 01

Patentee after: GRINM MEDICAL INSTRUMENT (BEIJING) CO.,LTD.

Patentee after: GRIKIN ADVANCED MATERIALS Co.,Ltd.

Address before: 102200 Changping District super Road, Beijing, No. 33

Patentee before: GRIKIN ADVANCED MATERIALS Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20110518