CN201819780U - A pressure detection device for a container - Google Patents

A pressure detection device for a container Download PDF

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Publication number
CN201819780U
CN201819780U CN2010205495154U CN201020549515U CN201819780U CN 201819780 U CN201819780 U CN 201819780U CN 2010205495154 U CN2010205495154 U CN 2010205495154U CN 201020549515 U CN201020549515 U CN 201020549515U CN 201819780 U CN201819780 U CN 201819780U
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China
Prior art keywords
pressure
storage tank
workpiece
water storage
water
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Expired - Fee Related
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CN2010205495154U
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Chinese (zh)
Inventor
陈喜荣
林淦源
刘世伟
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CHAOZHOU HUINENG ELECTRICAL MACHINERY Co Ltd
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CHAOZHOU HUINENG ELECTRICAL MACHINERY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use

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Abstract

The utility model discloses detection equipment, in particular to pressure detection equipment for a container. The detection range of the pressure detection equipment ranges from 0 MPa to 1 MPa. The pressure detection equipment comprises an air compressor, an air pipe, a water storage tank, a gate valve, a pressure meter, a connection pipe and a workpiece. Under the drive of the air compressor, the compressed air is delivered to the water storage tank to push the water inside the water storage tank to move into the workpiece, so that the required detection pressure inside the workpiece is provided, and the purpose of rapidly detecting the pressure of the workpiece with less effort and high quality is achieved.

Description

一种容器的压力检测设备 A pressure detection device for a container

技术领域technical field

本实用新型涉及一种检测设备,尤其涉及一种容器的压力检测设备。The utility model relates to a detection device, in particular to a pressure detection device for a container.

背景技术Background technique

目前,在机械制造行业中,一些作为容器类使用的工件,如油冷却器、空气冷却器等等,其工作压力为0.2~0.3MPa,制造完成后,都必须在0.6MPa以上试验压力进行测试。传统的压力检测设备是采用手动柱塞泵作为检测设备,用手摇动柱塞泵的摇臂,将储水罐中的水通过活塞的上下运动送入工件内部,待工件内部的压力达到0.6MPa后关闭闸阀,在一定时间内无泄漏,压力不会下降便完成一次工件的压力检测。由于工件的内腔较为复杂,在加水时不能注满整个内腔,因此,需采用柱塞泵继续往内腔加水,摇动摇臂一次,送入的水的量少,需多次摇动摇臂,操作时费力、费时;当遇到工件泄漏,需要一边摇动摇臂一边判断泄漏点,一人是不能完成的,需要二人,一人摇动摇臂,另一人观察工件的泄漏点。这种手动柱塞泵加压检测设备的缺点如下:At present, in the machinery manufacturing industry, some workpieces used as containers, such as oil coolers, air coolers, etc., have a working pressure of 0.2-0.3 MPa. After the manufacturing is completed, they must be tested at a test pressure above 0.6 MPa. . The traditional pressure detection equipment uses a manual plunger pump as the detection equipment. The rocker arm of the plunger pump is shaken by hand, and the water in the water storage tank is sent into the workpiece through the up and down movement of the piston. When the pressure inside the workpiece reaches 0.6MPa Finally, close the gate valve, if there is no leakage within a certain period of time, and the pressure will not drop, a pressure test of the workpiece will be completed. Because the inner cavity of the workpiece is relatively complex, the entire inner cavity cannot be filled when adding water. Therefore, it is necessary to use a plunger pump to continue adding water to the inner cavity. Shake the rocker once, and the amount of water sent is small, so it is necessary to shake the rocker several times. , The operation is laborious and time-consuming; when the workpiece leaks, it is necessary to shake the rocker arm while judging the leak point. One person cannot complete it. Two people are needed, one person shakes the rocker arm, and the other observes the leak point of the workpiece. The disadvantages of this manual plunger pump pressure detection equipment are as follows:

1.手动操作,劳动强度大。1. Manual operation is labor-intensive.

2.效率低。2. Low efficiency.

发明内容Contents of the invention

本实用新型的目的是克服传统的采用手动柱塞泵加压的检测设备的缺点,提供一种新的容器压力的检测设备。The purpose of the utility model is to overcome the shortcomings of the traditional detection equipment using a manual plunger pump to provide a new pressure detection device for a container.

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

一种容器压力检测设备,检测的范围为0~1MPa,它包括储水罐、闸阀、压力表、连接管、工件,其特征在于,还包括空气压缩机和气管;所述的容器压力检测设备是采用空气压缩机作为动力,传输压力的介质有空气和水;所述的空气压缩机、气管、储水罐、闸阀、连接管和工件依次连为一体;所述的闸阀能将工件内部和储水罐隔成两个独立部分;所述的压力表位于闸阀和工件之间。A container pressure detection device with a detection range of 0 to 1 MPa, which includes a water storage tank, a gate valve, a pressure gauge, a connecting pipe, and a workpiece, and is characterized in that it also includes an air compressor and a gas pipe; the container pressure detection device The air compressor is used as the power, and the medium for transmitting pressure includes air and water; the air compressor, air pipe, water storage tank, gate valve, connecting pipe and workpiece are connected in sequence; the gate valve can connect the inside of the workpiece and The water storage tank is divided into two separate parts; the pressure gauge is located between the gate valve and the workpiece.

所述的储水罐是采用钢板焊接结构,焊缝密实,能够承受1MPa,储水罐可以是圆柱体、长方体,也可以是正方体。The water storage tank is a steel plate welded structure, the weld seam is dense, and can withstand 1MPa. The water storage tank can be a cylinder, a cuboid, or a cube.

所述的气管是采用空气胶管,其工作压力为1MPa。The air pipe is an air hose with a working pressure of 1MPa.

所述的连接管是采用棉线编织胶管,其工作压力为1MPa。The connecting pipe is made of cotton braided hose, and its working pressure is 1MPa.

所述的储水罐设置有进水口和排水口,进水口和排水口均采用螺塞及橡胶垫压紧密封。The water storage tank is provided with a water inlet and a water outlet, and both the water inlet and the water outlet are tightly sealed with screw plugs and rubber pads.

本实用新型与现有的技术相比,有如下优点:Compared with the existing technology, the utility model has the following advantages:

1.采用空气压缩机加压,比起手动操作,劳动强度低。1. Using an air compressor to pressurize, compared with manual operation, the labor intensity is lower.

2.操作时间短,只用十几秒,工件内部便能够达到的测试压力,劳动效率高。2. The operation time is short, and the test pressure can be reached inside the workpiece in only ten seconds, and the labor efficiency is high.

3.检测质量高,若遇到工件泄漏,由于空气压缩机的连续施压,泄漏点有连续漏水的迹象,易判断。3. The detection quality is high. If the workpiece leaks, due to the continuous pressure of the air compressor, there will be signs of continuous water leakage at the leak point, which is easy to judge.

4.气管和连接管都采用软管,并设置有快换管接头,装、拆简单、方便。4. Both the air pipe and the connecting pipe are flexible pipes, and are equipped with quick-change pipe joints, which are easy and convenient to install and disassemble.

5.省人工,单人便能完成工件的压力检测工作。5. Labor saving, a single person can complete the work of pressure testing of the workpiece.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

下面结合附图,对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的结构示意图。本实用新型由空气压缩机1、气管2、储水罐3、闸阀4、压力表5、连接管6和工件7组成,空气压缩机1设置气阀8,用于开启空气压缩机,气管2是连通空气压缩机1和储水罐3,气管2设置有快换管接头13,储水罐3设置有进水口9和排水口10,进水口9和排水口10采用螺塞11及橡胶垫12压紧密封,闸阀4设置在储水罐3和工件7之间,是连通或阻断储水罐3和工件7水的通路,闸阀4和工件7之间设置压力表5,压力表5能够准确显示工件7内部的水压,连接管8设置有快换管接头13。Fig. 1 is a structural representation of the utility model. The utility model is composed of an air compressor 1, an air pipe 2, a water storage tank 3, a gate valve 4, a pressure gauge 5, a connecting pipe 6 and a workpiece 7. The air compressor 1 is provided with an air valve 8 for opening the air compressor, and the air pipe 2 It is connected to the air compressor 1 and the water storage tank 3, the air pipe 2 is provided with a quick-change pipe joint 13, the water storage tank 3 is provided with a water inlet 9 and a water outlet 10, and the water inlet 9 and the water outlet 10 adopt screw plugs 11 and rubber pads 12 Press and seal, the gate valve 4 is set between the water storage tank 3 and the workpiece 7, which is to communicate or block the passage of water between the water storage tank 3 and the workpiece 7, and the pressure gauge 5 and the pressure gauge 5 are set between the gate valve 4 and the workpiece 7 The water pressure inside the workpiece 7 can be accurately displayed, and the connecting pipe 8 is provided with a quick-change pipe joint 13 .

结合图1,本实用新型以空气压缩机1为动力,其压力的传递路线是:空气压缩机1→气管2→储水罐3→闸阀4→压力表5、连接管6→工件7,传递压力的介质有空气和水。拧开储水罐3的进水口9的螺塞11,向储水罐3注满水,拧紧螺塞11,开启空气压缩机1的闸阀8,压缩空气便通过气管2流入储水罐3,气体压缩储水罐1中的水通过闸阀4、压力表5连接管6、然后流入工件7,待压力表5达到0.6MPa,关闭闸阀4和空气压缩机1的闸阀4,打开气管2的快换管接头13,观察工件7是否泄漏,判断工件7是否合格,若泄漏则找出泄漏点,这样,便完成工件7的压力检测。工件7压力测试后,打开气管2和连接管6的快换管接头13,方便容器的压力检测设备移动。In conjunction with Fig. 1, the utility model uses the air compressor 1 as the power, and the transmission route of its pressure is: air compressor 1 → air pipe 2 → water storage tank 3 → gate valve 4 → pressure gauge 5, connecting pipe 6 → workpiece 7, the transmission The pressure media are air and water. Unscrew the screw plug 11 of the water inlet 9 of the water storage tank 3, fill the water storage tank 3 with water, tighten the screw plug 11, open the gate valve 8 of the air compressor 1, and the compressed air will flow into the water storage tank 3 through the air pipe 2, The water in the gas compressed water storage tank 1 passes through the gate valve 4, the pressure gauge 5 and the connecting pipe 6, and then flows into the workpiece 7. When the pressure gauge 5 reaches 0.6MPa, close the gate valve 4 and the gate valve 4 of the air compressor 1, and open the fast valve of the air pipe 2. Change the pipe joint 13, observe whether the workpiece 7 leaks, judge whether the workpiece 7 is qualified, if leak then find out the leak point, like this, just complete the pressure detection of the workpiece 7. After the pressure test of the workpiece 7, the quick-change pipe joint 13 of the gas pipe 2 and the connecting pipe 6 is opened to facilitate the movement of the pressure detection equipment of the container.

Claims (5)

1.一种容器的压力检测设备,检测的范围为0~1MPa,它包括储水罐、闸阀压力表、连接管、工件,其特征在于,还包括空气压缩机和气管;所述的容器的压力检测设备是采用空气压缩机作为动力,传输压力的介质有空气和水;所述的空气压缩机、气管、储水罐、闸阀、连接管和工件依次连为一体;所述的闸阀将工件内部和储水罐隔成两个独立部分;所述的压力表位于闸阀和工件之间。1. A pressure detection device for a container, the detection range of which is 0 to 1MPa, which includes a water storage tank, a gate valve pressure gauge, a connecting pipe, and a workpiece, and is characterized in that it also includes an air compressor and a trachea; the container The pressure detection equipment uses an air compressor as power, and the medium for transmitting pressure includes air and water; the air compressor, air pipe, water storage tank, gate valve, connecting pipe and workpiece are connected in sequence; the gate valve connects the workpiece The interior and the water storage tank are separated into two separate parts; the pressure gauge is located between the gate valve and the workpiece. 2.根据权利要求1所述的容器的压力检测设备,其特征在于,所述的储水罐是采用钢板焊接结构,焊缝密实,能够承受1MPa压力而不泄漏,储水罐可以是圆柱体、长方体,也可以是正方体。2. The pressure detection equipment of the container according to claim 1, characterized in that, the water storage tank is a steel plate welded structure, the weld seam is dense, can withstand 1MPa pressure without leakage, and the water storage tank can be a cylinder , a cuboid, or a cube. 3.根据权利要求1所述的容器的压力检测设备,其特征在于,所述的气管是采用空气胶管,其工作压力为1MPa。3. The pressure detecting device for the container according to claim 1, wherein the air pipe is an air hose with a working pressure of 1 MPa. 4.根据权利要求1所述的容器的压力检测设备,其特征在于,所述的连接管是采用棉线编织胶管,其工作压力为1MPa。4. The pressure detecting device for a container according to claim 1, wherein the connecting pipe is a cotton braided hose, and its working pressure is 1 MPa. 5.根据权利要求2所述的储水罐,其特征在于,所述的储水罐设置有进水口和排水口,进水口和排水口均采用螺塞及橡胶垫压紧密封。5. The water storage tank according to claim 2, characterized in that, the water storage tank is provided with a water inlet and a water outlet, and both the water inlet and the water outlet are tightly sealed with screw plugs and rubber pads.
CN2010205495154U 2010-09-28 2010-09-28 A pressure detection device for a container Expired - Fee Related CN201819780U (en)

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CN2010205495154U CN201819780U (en) 2010-09-28 2010-09-28 A pressure detection device for a container

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105277327A (en) * 2014-07-14 2016-01-27 太原纵横伟业机电技术有限公司 Hydraulic pressure test detection system for gas cylinder
CN110095238A (en) * 2019-05-31 2019-08-06 北京长城华冠汽车技术开发有限公司 Electromechanical testing platform cooling system method for testing tightness and leak-testing apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105277327A (en) * 2014-07-14 2016-01-27 太原纵横伟业机电技术有限公司 Hydraulic pressure test detection system for gas cylinder
CN110095238A (en) * 2019-05-31 2019-08-06 北京长城华冠汽车技术开发有限公司 Electromechanical testing platform cooling system method for testing tightness and leak-testing apparatus
CN110095238B (en) * 2019-05-31 2021-04-23 北京长城华冠汽车技术开发有限公司 Sealing detection equipment for cooling system of motor test bench

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20110504

Termination date: 20190928