CN201817344U - Pretreatment device of oil production wastewater in oil field - Google Patents

Pretreatment device of oil production wastewater in oil field Download PDF

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CN201817344U
CN201817344U CN2010205763497U CN201020576349U CN201817344U CN 201817344 U CN201817344 U CN 201817344U CN 2010205763497 U CN2010205763497 U CN 2010205763497U CN 201020576349 U CN201020576349 U CN 201020576349U CN 201817344 U CN201817344 U CN 201817344U
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membrane module
stage microfiltration
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ultrafiltration membrane
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高学理
范爱勇
高从堦
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Ocean University of China
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Abstract

本实用新型公开了一种油田采油废水的预处理装置,包括水箱,原水泵,加药计量泵,第一级微滤膜组件,超滤膜组件,原水泵压力表,流量计,其特征在于在第一级微滤膜组件与超滤膜组件之间还有第二级微滤组件,第一级微滤膜组件出口与第二级微滤组件进口相连,第二级微滤组件出口连接超滤膜组件进口,超滤膜组件出口与下一膜分离系统相连。本实用新型的优点是采用二级微滤加超滤膜组件处理油田采油废水,对于低矿化度,高含油量,高CODCr的油田采油废水的预处理效果显著,经微滤处理后的水质良好,保证了超滤膜的进水水质,降低了进入后续纳滤或反渗透膜系统的污染物,能够使整个集成膜系统长期稳定运行。

Figure 201020576349

The utility model discloses a pretreatment device for oilfield wastewater from oil extraction, which comprises a water tank, a raw water pump, a dosing metering pump, a first-stage microfiltration membrane module, an ultrafiltration membrane module, a raw water pump pressure gauge and a flow meter, and is characterized in that There is a second-stage microfiltration module between the first-stage microfiltration membrane module and the ultrafiltration membrane module. The outlet of the first-stage microfiltration membrane module is connected to the inlet of the second-stage microfiltration module, and the outlet of the second-stage microfiltration module is connected to the The inlet of the ultrafiltration membrane module and the outlet of the ultrafiltration membrane module are connected to the next membrane separation system. The utility model has the advantage of using two-stage microfiltration plus ultrafiltration membrane components to treat oilfield oil production wastewater, and the pretreatment effect is remarkable for oilfield oil production wastewater with low salinity, high oil content, and high COD Cr . The water quality is good, which ensures the water quality of the ultrafiltration membrane, reduces the pollutants entering the subsequent nanofiltration or reverse osmosis membrane system, and enables the long-term stable operation of the entire integrated membrane system.

Figure 201020576349

Description

油田采油废水的预处理装置Pretreatment device for oilfield wastewater

技术领域technical field

本实用新型涉及一种油田采油废水的预处理装置,属于油田水处理技术领域。The utility model relates to a pretreatment device for oil field wastewater from oil production, which belongs to the technical field of oil field water treatment.

背景技术Background technique

目前国外集成膜技术处理油田采油废水领域已有应用范例,而国内在油田采油废水的膜技术处理方面的研究经验相对较少。已有的油田采油废水处理技术中,申请号为CN02111402.1,名称为“利用膜分离技术进行油田采油废水深度处理及循环利用的方法”的发明专利,虽然采用了微滤、超滤、纳滤、反渗透相结合的方式对采油废水进行深度处理,但是通过对胜利油田某联合站采油废水经预处理工艺处理后的水质分析显示:采油废水高悬浮物含量、高油含量和高CODCr的特点使微滤膜组件长期运行后的产水悬浮物含量、油含量、CODCr含量依然较高,对后续的超滤及纳滤或反渗透膜的污染产生一定的作用,导致膜通量衰减较快,清洗次数增加,膜使用寿命降低,不利于整个系统的长期稳定运行。At present, the integrated membrane technology has been applied in the field of oilfield wastewater treatment in foreign countries, but domestic research experience in the treatment of oilfield wastewater with membrane technology is relatively little. In the existing oilfield oil production wastewater treatment technology, the application number is CN02111402.1, and the title is "Using Membrane Separation Technology to Carry Out Oilfield Oil Production Wastewater Advanced Treatment and Recycling Method", although microfiltration, ultrafiltration, nanofiltration The combination of filtration and reverse osmosis is used for advanced treatment of oil production wastewater. However, the water quality analysis of oil production wastewater in a joint station in Shengli Oilfield after pretreatment shows that: oil production wastewater has high suspended solids content, high oil content and high COD Cr . The characteristics of the microfiltration membrane module make the content of suspended matter, oil content and COD Cr content in the produced water still high after long-term operation, which will have a certain effect on the subsequent ultrafiltration, nanofiltration or reverse osmosis membrane pollution, resulting in membrane flux. The decay is faster, the number of cleanings increases, and the service life of the membrane is reduced, which is not conducive to the long-term stable operation of the entire system.

发明内容Contents of the invention

针对上述问题,本实用新型的目的是提供一种两级微滤加超滤的油田采油废水的预处理装置,降低进入后续膜系统的污染物,保证纳滤或反渗透膜的进水水质,使整个集成膜系统能够长期稳定运行。In view of the above problems, the purpose of this utility model is to provide a two-stage microfiltration plus ultrafiltration pretreatment device for oilfield oil production wastewater, reduce the pollutants entering the subsequent membrane system, and ensure the quality of influent water for nanofiltration or reverse osmosis membranes. The whole integrated membrane system can run stably for a long time.

本实用新型包括水箱,原水泵,加药计量泵,第一级微滤膜组件,超滤膜组件,原水泵压力表,流量计,其特征在于在第一级微滤膜组件与超滤膜组件之间还有第二级微滤组件,第一级微滤膜组件出口与第二级微滤组件进口相连,第二级微滤组件出口连接超滤膜组件进口,超滤膜组件出口与下一膜分离系统相连。The utility model comprises a water tank, a raw water pump, a dosing metering pump, a first-stage microfiltration membrane assembly, an ultrafiltration membrane assembly, a raw water pump pressure gauge, and a flow meter, and is characterized in that the first-stage microfiltration membrane assembly and the ultrafiltration membrane There is also a second-stage microfiltration module between the modules, the outlet of the first-stage microfiltration membrane module is connected to the inlet of the second-stage microfiltration module, the outlet of the second-stage microfiltration module is connected to the inlet of the ultrafiltration membrane module, and the outlet of the ultrafiltration membrane module is connected to the connected to the next membrane separation system.

所述第一级微滤膜组件的滤芯为线绕滤芯。The filter element of the first-stage microfiltration membrane module is a wire-wound filter element.

所述第二级微滤组件的滤芯为活性炭纤维滤芯。The filter element of the second-stage microfiltration assembly is an activated carbon fiber filter element.

所述超滤组件滤芯为聚砜中空纤维超滤膜组件。The filter element of the ultrafiltration module is a polysulfone hollow fiber ultrafiltration membrane module.

本实用新型的优点是:采用二级微滤加超滤膜组件处理油田采油废水,对于低矿化度,高含油量,高CODCr的油田采油废水的预处理效果显著,经微滤处理后的水质良好,保证了超滤膜的进水水质,降低了进入后续纳滤或反渗透膜系统的污染物,能够使整个集成膜系统长期稳定运行;结构简单,不需要对原有的油田采油废水处理装置做很大的改动。The utility model has the advantages that: using two-stage microfiltration plus ultrafiltration membrane components to treat oilfield oil production wastewater, the pretreatment effect for oilfield oil production wastewater with low salinity, high oil content, and high COD Cr is remarkable, and after microfiltration treatment The water quality is good, which ensures the water quality of the ultrafiltration membrane, reduces the pollutants entering the subsequent nanofiltration or reverse osmosis membrane system, and enables the entire integrated membrane system to operate stably for a long time; the structure is simple and does not require oil extraction in the original oil field The wastewater treatment plant has undergone major changes.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1. 第一级微滤组件,2. 第二级微滤组件,3. 超滤膜组件,4. 水箱,5. 进水阀门,6. 原水泵,7. 出水阀门,8. 出口压力表,9. 加药计量泵,10. 计量泵出口阀门,11. 阀门,12. 流量指示计,13. 第一安全阀,14. 第二安全阀。In the figure: 1. First stage microfiltration assembly, 2. Second stage microfiltration assembly, 3. Ultrafiltration membrane assembly, 4. Water tank, 5. Water inlet valve, 6. Raw water pump, 7. Water outlet valve, 8. Outlet pressure gauge, 9. Dosing metering pump, 10. Metering pump outlet valve, 11. Valve, 12. Flow indicator, 13. First safety valve, 14. Second safety valve.

具体实施方式Detailed ways

下面结合附图并通过具体实施例来进一步说明本实用新型。The utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.

如图1所示,本实用新型包括第一级微滤膜组件1,第二级微滤膜组件2,超滤膜组件3,水箱4,进水阀门5,原水泵6,出水阀门7,出口压力表8,加药计量泵9,计量泵出口阀门10,阀门11,流量指示计12,第一安全阀13、第二安全阀14。水箱4通过进水阀门5与原水泵6相连,原水泵6和加药计量泵9分别通过出水阀门7和计量泵出口阀门10与压力表8相连,再与第一级微滤组件1相连,第一级微滤组件1与第二级微滤组件2相连,再与超滤组件3相连,第一级微滤组件1进口连接阀门11与超滤组件3出口相连,超滤组件出口连接流量指示计12,第二级微滤组件2出口和流量指示计12下游分别装有第一安全阀13和第二安全阀14。As shown in Figure 1, the utility model includes a first-stage microfiltration membrane assembly 1, a second-stage microfiltration membrane assembly 2, an ultrafiltration membrane assembly 3, a water tank 4, an inlet valve 5, a raw water pump 6, and an outlet valve 7. Outlet pressure gauge 8, dosing metering pump 9, metering pump outlet valve 10, valve 11, flow indicator 12, first safety valve 13, second safety valve 14. The water tank 4 is connected to the raw water pump 6 through the water inlet valve 5, the raw water pump 6 and the dosing metering pump 9 are connected to the pressure gauge 8 through the water outlet valve 7 and the metering pump outlet valve 10 respectively, and then connected to the first stage microfiltration assembly 1, The first-stage microfiltration assembly 1 is connected to the second-stage microfiltration assembly 2, and then connected to the ultrafiltration assembly 3. The inlet of the first-stage microfiltration assembly 1 is connected to the valve 11 and the outlet of the ultrafiltration assembly 3, and the outlet of the ultrafiltration assembly is connected to the flow rate. The indicator 12, the outlet of the second-stage microfiltration assembly 2 and the downstream of the flow indicator 12 are equipped with a first safety valve 13 and a second safety valve 14 respectively.

水箱4中的采油废水通过原水泵6抽出,同时加药计量泵9将药剂送入原水泵出水管道与采油废水混合,混合后的采油废水进入第一级微滤膜组件。运行初期,经第一级微滤膜组件1的产水的悬浮物粒径中值为7.3μm,长期运行后产水的悬浮物粒径中值为15.55μm,浊度的去除率初期为92.98%。而经第一级微滤膜组件1的产水中含油量较高,并且产水中CODCr含量较高。由于第一级微滤膜组件1在长时间运行后及自身的不足,使其产水会对超滤膜组件3的污染有一定影响。因此不将第一级膜组件1的产水直接送入超滤膜组件3,而先输送到第二级微滤膜组件2,使其组成二级微滤膜系统。此时第二级微滤膜组件2对第一级微滤膜组件1的产水再次进行处理,由于活性炭纤维滤芯对采油废水中的油具有一定的吸附作用,可以有效去除废水中的油。而且第二级微滤膜组件2对CODCr具有较高的去除率,从而使得废水中CODCr的含量较低,处理后的产水水质大大得到提高,此时再将经二级微滤膜组件预处理后的水通入到超滤膜组件3,经超滤膜组件3处理后进入下一膜系统。The oil production wastewater in the water tank 4 is pumped out by the raw water pump 6, and at the same time, the dosing metering pump 9 sends the medicament into the raw water pump outlet pipe to mix with the oil production wastewater, and the mixed oil production wastewater enters the first-stage microfiltration membrane module. At the initial stage of operation, the median particle size of suspended solids in the water produced by the first-stage microfiltration membrane module 1 was 7.3 μm. After long-term operation, the median suspended solids particle size of the produced water was 15.55 μm, and the initial turbidity removal rate was 92.98 %. However, the oil content in the product water passed through the first-stage microfiltration membrane module 1 is relatively high, and the COD Cr content in the product water is relatively high. Due to the long-term operation of the first-stage microfiltration membrane module 1 and its own insufficiency, its water production will have a certain impact on the pollution of the ultrafiltration membrane module 3 . Therefore, the produced water of the first-stage membrane module 1 is not directly sent to the ultrafiltration membrane module 3, but is first sent to the second-stage microfiltration membrane module 2 to form a two-stage microfiltration membrane system. At this time, the second-stage microfiltration membrane module 2 reprocesses the water produced by the first-stage microfiltration membrane module 1. Since the activated carbon fiber filter element has a certain adsorption effect on the oil in the oil extraction wastewater, it can effectively remove the oil in the wastewater. Moreover, the second-stage microfiltration membrane module 2 has a higher removal rate for COD Cr , so that the content of COD Cr in the wastewater is lower, and the quality of the treated water is greatly improved. At this time, the second-stage microfiltration membrane The water pretreated by the module passes into the ultrafiltration membrane module 3, and enters the next membrane system after being treated by the ultrafiltration membrane module 3.

在装置运行过程中,观察出口压力表8和流量指示计12的显示数据,通过调节进水阀门5和出水阀门7来控制压力和流量。调节阀门10的开度控制药剂的加入量。第一安全阀13和第二安全阀14对装置起到保护的作用。During the operation of the device, observe the display data of the outlet pressure gauge 8 and the flow indicator 12, and control the pressure and flow by adjusting the water inlet valve 5 and the water outlet valve 7. Adjust the opening degree of the valve 10 to control the addition amount of the medicament. The first safety valve 13 and the second safety valve 14 protect the device.

第一级微滤膜组件1的滤芯为5μm线绕滤芯,第二级微滤组件2的滤芯为5μm活性炭纤维滤芯。The filter element of the first-stage microfiltration membrane module 1 is a 5 μm wire-wound filter element, and the filter element of the second-stage microfiltration module 2 is a 5 μm activated carbon fiber filter element.

Claims (4)

1.一种油田采油废水的预处理装置,包括水箱,原水泵,加药计量泵,第一级微滤膜组件,超滤膜组件,原水泵压力表,流量计,其特征在于在第一级微滤膜组件与超滤膜组件之间还有第二级微滤组件,第一级微滤膜组件出口与第二级微滤组件进口相连,第二级微滤组件出口连接超滤膜组件进口,超滤膜组件出口与下一膜分离系统相连。1. A pretreatment device for oil field wastewater, comprising a water tank, a raw water pump, a dosing metering pump, a first-stage microfiltration membrane module, an ultrafiltration membrane module, a raw water pump pressure gauge, and a flowmeter, characterized in that in the first There is a second-stage microfiltration module between the first-stage microfiltration membrane module and the ultrafiltration membrane module. The outlet of the first-stage microfiltration membrane module is connected to the inlet of the second-stage microfiltration module, and the outlet of the second-stage microfiltration module is connected to the ultrafiltration membrane. The inlet of the module and the outlet of the ultrafiltration membrane module are connected to the next membrane separation system. 2.根据权利要求1所述的油田采油废水的预处理装置,其特征在于所述第一级微滤膜组件的滤芯是线绕滤芯。2. The pretreatment device for oilfield wastewater from oil production according to claim 1, characterized in that the filter element of the first-stage microfiltration membrane module is a wire-wound filter element. 3.根据权利要求1所述的油田采油废水的预处理装置,其特征在于所述第二级微滤膜组件的滤芯是活性炭纤维滤芯。3. The pretreatment device for oilfield wastewater from oil production according to claim 1, characterized in that the filter element of the second-stage microfiltration membrane module is an activated carbon fiber filter element. 4.根据权利要求1所述的油田采油废水的预处理装置,其特征在于所述超滤组件滤芯为聚砜中空纤维超滤膜组件。4. The pretreatment device for oilfield wastewater from oil production according to claim 1, characterized in that the filter element of the ultrafiltration module is a polysulfone hollow fiber ultrafiltration membrane module.
CN2010205763497U 2010-10-26 2010-10-26 Pretreatment device of oil production wastewater in oil field Expired - Fee Related CN201817344U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103241805A (en) * 2013-05-10 2013-08-14 北京中科润石油技术服务有限公司 Nanofiltration water treatment method and system
CN106587444A (en) * 2017-02-09 2017-04-26 昆山水立净环保节能科技有限公司 Zero discharge treatment device for laundry, car washing or bathing wastewater
GB2568853B (en) * 2016-09-14 2022-10-12 Gen Electric Water processing system and associated methods

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103241805A (en) * 2013-05-10 2013-08-14 北京中科润石油技术服务有限公司 Nanofiltration water treatment method and system
GB2568853B (en) * 2016-09-14 2022-10-12 Gen Electric Water processing system and associated methods
CN106587444A (en) * 2017-02-09 2017-04-26 昆山水立净环保节能科技有限公司 Zero discharge treatment device for laundry, car washing or bathing wastewater

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