CN201786594U - Plunger water pump - Google Patents
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- CN201786594U CN201786594U CN2010205389403U CN201020538940U CN201786594U CN 201786594 U CN201786594 U CN 201786594U CN 2010205389403 U CN2010205389403 U CN 2010205389403U CN 201020538940 U CN201020538940 U CN 201020538940U CN 201786594 U CN201786594 U CN 201786594U
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Abstract
本实用新型提供了一种柱塞式水泵,主要包括腔体、旋转主轴和柱塞配流单元。柱塞配流单元包括配流阀组件、柱塞滑靴组件及支承阀组件,柱塞滑靴组件将腔体分成相互独立的高压腔和低压腔,高压腔与配流阀组件流体相通,低压腔与支承阀组件流体连通。柱塞滑靴组件在旋转主轴的带动下往复运动,进而促使配流阀组件和支承阀组件协同作业,使得配流阀组件通过水泵入口和水泵出口进行吸水和排水动作,同时使得支承阀组件向旋转单元提供流体润滑。本实用新型超高压泵输出的高压水与用于静压支承和润滑的低压水相互独立,保证了水泵在超高压条件下的容积效率和摩擦副高速重载条件下的流体支承与润滑,提高水泵的使用寿命。
The utility model provides a plunger type water pump, which mainly includes a cavity, a rotating main shaft and a plunger flow distribution unit. The plunger distribution unit includes a distribution valve assembly, a plunger slipper assembly and a support valve assembly. The plunger slipper assembly divides the chamber into a high-pressure chamber and a low-pressure chamber that are independent of each other. The high-pressure chamber communicates with the distribution valve assembly, and the low-pressure chamber communicates with the support The valve assembly is in fluid communication. The plunger shoe assembly reciprocates under the drive of the rotating main shaft, thereby prompting the distribution valve assembly and the support valve assembly to work together, so that the distribution valve assembly performs water suction and drainage actions through the water pump inlet and water pump outlet, and at the same time makes the support valve assembly flow toward the rotating unit. Provide fluid lubrication. The high-pressure water output by the ultra-high-pressure pump of the utility model is independent of the low-pressure water used for static pressure support and lubrication, which ensures the volumetric efficiency of the water pump under ultra-high pressure conditions and the fluid support and lubrication of the friction pair under high-speed and heavy-load conditions, and improves pump life.
Description
技术领域technical field
本实用新型涉及容积式液压泵,具体涉及一种柱塞式水泵,更具体地涉及一种全水滑润超高压柱塞式水泵。The utility model relates to a volumetric hydraulic pump, in particular to a plunger type water pump, more specifically to a full water lubricating ultra-high pressure plunger type water pump.
背景技术Background technique
随着世界能源危机的出现及人们环保意识的提高,以及水介质本身所具有的特殊理化特性,使水液压技术在许多领域(如水下作业,载人潜器浮力调节等)具有油压系统无法比拟的优势,从而使得水液压技术得到了快速的发展。With the emergence of the world's energy crisis and the improvement of people's awareness of environmental protection, as well as the special physical and chemical characteristics of the water medium itself, water hydraulic technology has the inability of oil pressure systems in many fields (such as underwater operations, buoyancy adjustment of manned submersibles, etc.). Compared with the advantages, so that the water hydraulic technology has been developed rapidly.
但由于水的粘度约为常用液压油的1/30~1/50,不易形成水膜,润滑性差,同时由于水特别是海水的腐蚀性强,材料的选择上受到了限制,这给水压元件摩擦副的设计带来很大困难,因此,相对油压泵,较成熟的轴向水压泵的压力以中高压为主,压力为12-21MPa为主。However, since the viscosity of water is about 1/30 to 1/50 of that of commonly used hydraulic oil, it is difficult to form a water film, and the lubricity is poor. At the same time, due to the strong corrosion of water, especially seawater, the choice of materials is limited. The design of the friction pair of the elements brings great difficulties. Therefore, compared with the hydraulic pump, the pressure of the more mature axial hydraulic pump is mainly medium and high pressure, and the pressure is mainly 12-21MPa.
现有技术的一种全水润滑的海/淡水泵采用配流盘配流,其流量从10L/min到170L/min,压力达到14~16MPa,总效率大于82%,该系列泵的结构原理图如附图1所示,具有结构紧凑、摩擦副全部由水润滑、维护方便的优点,但该泵存在以下几点不足:A kind of fully water-lubricated sea/fresh water pump in the prior art adopts a distribution plate to distribute flow, its flow rate is from 10L/min to 170L/min, the pressure reaches 14-16MPa, and the total efficiency is greater than 82%. The structural principle diagram of this series of pumps is as follows As shown in Figure 1, it has the advantages of compact structure, all friction pairs are lubricated by water, and convenient maintenance, but the pump has the following disadvantages:
1.最高工作压力为16MPa,不满足特殊场合的需要,如大深度(下潜深度大于3000米)载人潜器浮力调节系统的要求。1. The maximum working pressure is 16MPa, which does not meet the needs of special occasions, such as the requirements of the buoyancy adjustment system of manned submersibles at large depths (diving depths greater than 3000 meters).
2.采用配流盘配流,一方面对污染敏感,不适合用于开式系统中,另一方面难以保证高压化后的容积效率。2. The distribution plate is used for flow distribution. On the one hand, it is sensitive to pollution and is not suitable for use in open systems. On the other hand, it is difficult to ensure the volumetric efficiency after high pressure.
3.采用斜盘滑靴机构,柱塞对缸体的侧向力较大,高压化后该对摩擦副将磨损严重。3. The swash plate sliding shoe mechanism is adopted, and the lateral force of the plunger on the cylinder body is relatively large, and the pair of friction pairs will be severely worn after high pressure.
更高压力的水压泵常采用曲柄连杆结构,主要摩擦副采用矿物油润滑的油水分离结构,该结构的水压泵是目前国际上使用最广的超高压水泵之一,如现有技术的一种三柱泵,压力范围为55~275MPa。但该结构水泵主要存在的问题:Higher pressure hydraulic pumps often adopt a crank-connecting rod structure, and the main friction pair adopts an oil-water separation structure lubricated by mineral oil. The hydraulic pump of this structure is currently one of the most widely used ultra-high pressure water pumps in the world, such as the existing technology A three-column pump with a pressure range of 55-275MPa. However, the main problems of the water pump of this structure are as follows:
1)转速较低(100~500rev/min),体积大,功率重量比低;如果提高转速可以减小泵的体积,但是水腔和润滑油腔之间的密封件将发热严重,容易失效,尤其是在高压情况下这种情况将会加剧;与此同时,密闭润滑油腔的油液也会由于散热不畅而造成温度升高,从而引起油液变质。1) The speed is low (100-500rev/min), large in size and low in power-to-weight ratio; if the speed is increased, the volume of the pump can be reduced, but the seal between the water chamber and the lubricating oil chamber will heat up severely and be prone to failure. Especially in the case of high pressure, this situation will be exacerbated; at the same time, the oil in the sealed lubricating oil chamber will also increase in temperature due to poor heat dissipation, thereby causing oil to deteriorate.
2)需要采用油进行润滑,势必造成油污染,另外将其用于深海环境时,需要添加压力补偿装置,使得其整体结构复杂。2) It needs to be lubricated with oil, which will inevitably cause oil pollution. In addition, when it is used in a deep sea environment, a pressure compensation device needs to be added, which makes its overall structure complicated.
实用新型内容Utility model content
本实用新型实施例的目的在于提供一种柱塞式水泵,其可实现所有摩擦副的水润滑,并保证在超高压工作条件下,该泵具有较高的容积效率和功率重量比,同时减小摩擦副在高速重载条件下的摩擦磨损,提高泵的使用寿命。该泵适宜以海水或淡水作为工作介质,也适宜以其他低粘度流体作为工作介质。The purpose of the embodiment of the utility model is to provide a plunger-type water pump, which can realize water lubrication of all friction pairs, and ensure that the pump has high volumetric efficiency and power-to-weight ratio under ultra-high pressure working conditions, and at the same time reduces The friction and wear of the small friction pair under the condition of high speed and heavy load improves the service life of the pump. The pump is suitable for seawater or fresh water as the working medium, and also suitable for other low viscosity fluids as the working medium.
本实用新型实施例提供的一种柱塞式水泵包括泵主体、旋转单元以及柱塞配流单元,其中,该泵主体包括腔体、水泵入口以及水泵出口;该旋转单元包括旋转主轴,并设于该泵主体内;该柱塞配流单元设于该泵主体内,该柱塞配流单元包括配流阀组件、柱塞滑靴组件以及支承阀组件,其中,该柱塞滑靴组件设于该腔体内,并将该腔体分成相互独立的高压腔、低压腔以及润滑腔,该支承阀组件与低压腔流体相通,该配流阀组件与高压腔流体相通,该旋转单元设于该润滑腔内并经过流道及支承阀组件与该低压腔流体连通,该柱塞滑靴组件在该旋转主轴的带动下进行往复运动,进而促使该配流阀组件和该支承阀组件协同作业,使得该配流阀组件通过水泵入口和水泵出口进行吸水和排水动作,同时使得该支承阀组件向该旋转单元提供流体润滑。A plunger type water pump provided by an embodiment of the present invention includes a pump main body, a rotating unit and a plunger flow distribution unit, wherein the pump main body includes a cavity, a water pump inlet and a water pump outlet; the rotating unit includes a rotating main shaft, and is located on Inside the pump main body; the plunger flow distribution unit is arranged in the pump main body, the plunger flow distribution unit includes a flow distribution valve assembly, a plunger shoe assembly and a support valve assembly, wherein the plunger shoe assembly is arranged in the cavity , and divide the chamber into independent high-pressure chamber, low-pressure chamber and lubricating chamber, the supporting valve assembly is in fluid communication with the low-pressure chamber, the distribution valve assembly is in fluid communication with the high-pressure chamber, the rotating unit is set in the lubricating chamber and passes through The flow channel and the supporting valve assembly are in fluid communication with the low-pressure chamber, and the plunger shoe assembly is driven by the rotating shaft to reciprocate, thereby promoting the cooperative operation of the distribution valve assembly and the support valve assembly, so that the distribution valve assembly passes through the The water pump inlet and water pump outlet perform suction and discharge actions while allowing the bearing valve assembly to provide fluid lubrication to the rotating unit.
根据本实用新型的一优选实施例,该配流阀组件包括一体设置的吸入阀与压出阀,其中,该吸入阀的入口与该水泵入口流体连通,该压出阀的出口与该水泵出口流体连通,该吸入阀的出口与该压出阀的入口流体连通。According to a preferred embodiment of the present invention, the distribution valve assembly includes a suction valve and a discharge valve integrally arranged, wherein the inlet of the suction valve is in fluid communication with the inlet of the water pump, and the outlet of the discharge valve is in fluid communication with the outlet of the water pump. In communication, the outlet of the suction valve is in fluid communication with the inlet of the discharge valve.
根据本实用新型的另一优选实施例,该旋转单元还包括依次设于该旋转主轴上的复位弹簧、回程盘和斜盘,该柱塞滑靴组件包括阶梯柱塞、连杆和滑靴,其中该连杆通过球铰副在该连杆的两端分别与该阶梯柱塞和该滑靴可动连接,该腔体内还设有柱塞通道,该阶梯柱塞的可滑动设置于该柱塞通道内,其中,该回程盘的一侧与该复位弹簧相接触,该回程盘的另一侧与该滑靴相接触,在该复位弹簧的作用下该回程盘使得该滑靴的底部紧贴于该斜盘的表面,进而使得该斜盘的旋转运动经该滑靴、该连杆传递到该阶梯柱塞,促使该阶梯柱塞在该柱塞通道内往复运动,所述阶梯柱塞的小直径端和大直径端分别与所述柱塞通道间形成相互独立的所述高压腔和所述低压腔。。According to another preferred embodiment of the present invention, the rotating unit further includes a return spring, a return plate and a swash plate sequentially arranged on the rotating main shaft, and the plunger shoe assembly includes a stepped plunger, a connecting rod and a shoe, Wherein the connecting rod is movably connected to the stepped plunger and the sliding shoe at both ends of the connecting rod through a ball joint pair, and a plunger channel is also provided in the cavity, and the stepped plunger is slidably arranged on the column In the plug channel, one side of the return plate is in contact with the return spring, and the other side of the return plate is in contact with the shoe, and under the action of the return spring, the return plate makes the bottom of the shoe tight Attached to the surface of the swash plate, so that the rotary motion of the swash plate is transmitted to the stepped plunger through the sliding shoe and the connecting rod, so that the stepped plunger reciprocates in the plunger channel, and the stepped plunger The small-diameter end and the large-diameter end respectively form the high-pressure chamber and the low-pressure chamber independently of each other with the plunger channel. .
根据本实用新型的又一优选实施例,该柱塞滑靴组件还包括设于该柱塞通道内的阶梯柱塞套,该阶梯柱塞设于该阶梯柱塞套内,并与该阶梯柱塞套直接可滑动接触。According to yet another preferred embodiment of the present utility model, the plunger shoe assembly further includes a stepped plunger sleeve arranged in the plunger passage, the stepped plunger is arranged in the stepped plunger sleeve, and is connected with the stepped column The sleeve is in direct slidable contact.
根据本实用新型的又一优选实施例,该阶梯柱塞包括设于其表面的凹坑以及径向设置的与该高压腔流体连通的阻尼孔,该凹坑与该阻尼孔相连通。According to yet another preferred embodiment of the present utility model, the stepped plunger includes a dimple on its surface and a damping hole arranged radially in fluid communication with the high-pressure chamber, and the dimple communicates with the damping hole.
根据本实用新型的又一优选实施例,该斜盘的与该滑靴的底部接触的该表面上镶有高分子材料耐磨层,该高分子材料耐磨层可以为PEEK或聚四氟乙烯。According to another preferred embodiment of the present invention, the surface of the swash plate in contact with the bottom of the shoe is inlaid with a wear-resistant layer of polymer material, and the wear-resistant layer of polymer material can be PEEK or polytetrafluoroethylene .
根据本实用新型的又一优选实施例,该连杆与该阶梯柱塞形成球铰副的球头端采用两个半球环卡紧,该半球环的表面加工有螺纹,该半球环与该阶梯柱塞或者该连杆之间螺纹连接。According to yet another preferred embodiment of the present utility model, the ball end of the spherical joint formed by the connecting rod and the stepped plunger is clamped by two hemispherical rings. Threaded connection between the plunger or the connecting rod.
根据本实用新型的又一优选实施例,该支承阀组件包括支承吸入阀和支承压出阀,该低压腔与该支承吸入阀的出口和该支承压出阀的入口流体连通,该旋转单元还包括与该旋转主轴配合的轴向滑动轴承和径向滑动轴承,该旋转主轴和该泵主体的内部分别设置有流体通道,该流体通道相应地使该承压出阀与该轴向滑动轴承和径向滑动轴承保持流体连通,从而实现对该轴向滑动轴承和该径向滑动轴承的润滑和支承。According to yet another preferred embodiment of the present invention, the support valve assembly includes a support suction valve and a support discharge valve, the low-pressure chamber is in fluid communication with the outlet of the support suction valve and the inlet of the support discharge valve, and the rotating The unit also includes an axial sliding bearing and a radial sliding bearing cooperating with the rotating main shaft. A fluid channel is respectively arranged inside the rotating main shaft and the pump main body, and the fluid channel makes the pressure-bearing outlet valve slide with the axial direction accordingly. The bearing and the radial slide bearing are in fluid communication, enabling lubrication and support of the axial slide bearing and the radial slide bearing.
根据本实用新型的又一优选实施例,该柱塞滑靴组件的滑靴的底部设有阶梯形的支承腔,该支承腔与该低压腔流体连通;该旋转单元还包括设于该泵主体的内部的阻尼器,该轴向滑动轴承的一端面设有环形槽,该环形槽与该阻尼器流体连通,该阻尼器还通过该泵主体的内部设置的流道与该支承压出阀的出口流体连通。According to yet another preferred embodiment of the present utility model, the bottom of the sliding shoe of the plunger shoe assembly is provided with a stepped bearing chamber, and the bearing chamber is in fluid communication with the low-pressure chamber; the rotating unit also includes a The inner damper of the axial sliding bearing is provided with an annular groove on one end surface, and the annular groove is in fluid communication with the damper, and the damper is also connected to the supporting pressure outlet valve through the flow channel provided inside the pump main body The outlet fluid connection.
本实用新型的实施例包括但不限于以下的技术效果:Embodiments of the utility model include but are not limited to the following technical effects:
1.该水泵的所有摩擦副均由工作介质水进行润滑,减小了泵的体积,同时使得泵工作中产生的热量被工作介质带走,保证该泵较低的热平衡温度;全水润滑使该泵无需定期更换润滑油,简化了维护,降低了使用成本,同时解决了润滑油可能外泄造成的环境污染,具有环境友好的特点。1. All the friction pairs of the pump are lubricated by the working medium water, which reduces the volume of the pump, and at the same time makes the heat generated during the pump work taken away by the working medium, ensuring a lower heat balance temperature of the pump; full water lubrication makes The pump does not need to replace lubricating oil regularly, which simplifies maintenance and reduces the cost of use. At the same time, it solves the environmental pollution caused by the possible leakage of lubricating oil, and has the characteristics of environmental friendliness.
2.阶梯柱塞与阶梯柱塞套间形成的两个密闭容腔分别与相互独立的配流阀组件和支承阀组件相通,使超高压泵输出的高压水与用于静压支承和润滑的低压水相互独立,保证了超高压水泵的超高压条件下的容积效率和摩擦副高速重载条件下的流体支承与润滑。2. The two airtight cavities formed between the stepped plunger and the stepped plunger sleeve communicate with the independent distribution valve assembly and support valve assembly respectively, so that the high-pressure water output by the ultra-high pressure pump and the low-pressure water used for hydrostatic support and lubrication Independent of each other, it ensures the volumetric efficiency of the ultra-high pressure water pump under the ultra-high pressure condition and the fluid support and lubrication of the friction pair under the high-speed and heavy-load conditions.
3.通过动静压混合流体支承,解决了高速重载条件下,滑动轴承在水润滑工况下严重的摩擦磨损问题,实现高压水泵的全水润滑。全水润滑超高压水泵具有环保,维护方便优点,特别在深海使用时,与油水分离的高压水泵相比,无需增加压力补偿器,简化了结构,提高了可靠性。3. Through the dynamic and static pressure mixed fluid support, the serious friction and wear problem of the sliding bearing under the water lubrication condition is solved under the condition of high speed and heavy load, and the full water lubrication of the high pressure water pump is realized. The full water lubricated ultra-high pressure water pump has the advantages of environmental protection and convenient maintenance. Especially when used in deep sea, compared with the oil-water separation high-pressure water pump, there is no need to add a pressure compensator, which simplifies the structure and improves reliability.
4.斜盘连杆的驱动结构形式,减小了柱塞对阶梯柱塞套的侧向力,从而减轻这对摩擦副的磨损。4. The driving structure of the swash plate connecting rod reduces the lateral force of the plunger on the stepped plunger sleeve, thereby reducing the wear of the friction pair.
5.阶梯柱塞可降低超高压条件下,连杆球头与柱塞及滑靴副间的接触比压,增加滑靴流体支承的面积,从而可提高滑靴与斜盘间的流体支承和润滑性能。5. The stepped plunger can reduce the contact specific pressure between the ball head of the connecting rod, the plunger and the sliding shoe pair under ultra-high pressure conditions, and increase the fluid bearing area of the sliding shoe, thereby improving the fluid bearing and contact between the sliding shoe and the swash plate. lubricating properties.
6.位于柱塞的球形凹坑还通过细小阻尼孔与高压腔连通,使柱塞与阶梯柱塞套间形成双阻尼效应,预防柱塞卡死,并减小两者之间直接磨损。柱塞表面的凹坑还具有减小配合面接触应力、限制磨粒运动及形成局部动压支承的作用,从而解决高速重载条件下柱塞副的磨损问题,提高了超高压泵的使用寿命。6. The spherical dimple located in the plunger also communicates with the high-pressure chamber through a small damping hole, so that a double damping effect is formed between the plunger and the stepped plunger sleeve, preventing the plunger from being stuck and reducing direct wear between the two. The dimples on the surface of the plunger can also reduce the contact stress of the mating surface, limit the movement of abrasive grains and form a local dynamic pressure support, thereby solving the problem of wear of the plunger pair under high-speed and heavy-load conditions, and improving the service life of the ultra-high pressure pump .
7.配流阀为吸入阀与压出阀集成一体的整体组件形式,维护时可以快速更换组件,缩短维护时间。配流阀采用球阀结构,同时采用软硬结合密封形式,阀座为PEEK(聚醚醚酮),阀芯为陶瓷,结构简凑,不仅提高了高压条件下密封可靠性,同时降低阀芯与阀座之间的撞击声,从而降低泵的整体噪声。阀芯采用工程陶瓷,由于陶瓷相对金属具有硬度高、密度小的特点,因此提高抗气蚀的能力,同时减小阀芯的重量,提高配流配的响应特性,减小配流阀的滞后时间,从而提高高速下容积效率。7. The flow distribution valve is in the form of an integral component integrating the suction valve and the discharge valve. During maintenance, the components can be quickly replaced to shorten the maintenance time. The distribution valve adopts a ball valve structure, and adopts a combination of soft and hard seals. The valve seat is made of PEEK (polyether ether ketone), and the valve core is made of ceramics. Cracking between seats reduces overall pump noise. The spool is made of engineering ceramics. Because ceramics have the characteristics of high hardness and low density relative to metals, the cavitation resistance is improved, the weight of the spool is reduced, the response characteristics of the distribution valve are improved, and the lag time of the distribution valve is reduced. This improves volumetric efficiency at high speeds.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts. in
图1为现有技术的柱塞泵的结构原理图;Fig. 1 is the structural principle diagram of the plunger pump of prior art;
图2为根据本实用新型实施例的柱塞式水泵的结构示意图,其中图2a中显示了对应高压腔容积最小时的状态,图2b中显示了对应高压腔容积最大时的状态;Fig. 2 is a schematic structural view of a plunger-type water pump according to an embodiment of the present invention, wherein Fig. 2a shows the state corresponding to the minimum volume of the high-pressure chamber, and Fig. 2b shows the state corresponding to the maximum volume of the high-pressure chamber;
图3为图2中所示柱塞式水泵的配流阀组件的结构示意图;Fig. 3 is a schematic structural view of the flow distribution valve assembly of the plunger water pump shown in Fig. 2;
图4为图2中所示柱塞式水泵的柱塞滑靴组件的结构示意图;Fig. 4 is a schematic structural view of the plunger shoe assembly of the plunger water pump shown in Fig. 2;
图5为图4中所示柱塞滑靴组件的半球环的结构示意图;Fig. 5 is a structural schematic diagram of the hemispherical ring of the plunger shoe assembly shown in Fig. 4;
图6为图4中所示柱塞滑靴组件的阶梯柱塞的局部结构示意图,具体显示了其中的抗卡死阻尼结构。FIG. 6 is a partial structural schematic diagram of the stepped plunger of the plunger shoe assembly shown in FIG. 4 , specifically showing the anti-seize damping structure therein.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
根据本实用新型实施例的柱塞式水泵的结构示意图如图2所示。该柱塞式水泵包括泵主体、旋转单元以及柱塞配流单元等模块。其中,该泵主体包括腔体以及水泵入口和水泵出口。该旋转单元包括旋转主轴1。该柱塞配流单元主要包括柱塞滑靴组件24、配流阀组件14以及支承阀组件。其中该支承阀组件包括支承吸入阀18和支承压出阀19。该柱塞滑靴组件24设于该腔体内,并将该腔体分成相互独立的高压腔17、低压腔20以及润滑腔7,该支承阀组件与该低压腔流19体相通,该配流阀组件14与该高压腔16流体相通,该旋转单元设于该润滑腔7内并经过流道该支承阀组件与该低压腔流体相通。A schematic structural diagram of a plunger water pump according to an embodiment of the present invention is shown in FIG. 2 . The plunger water pump includes modules such as a pump main body, a rotating unit, and a plunger flow distribution unit. Wherein, the pump main body includes a cavity, a water pump inlet and a water pump outlet. The rotary unit comprises a
如图所示,泵主体主要由端盖11、缸体10以及壳体3组合而成。其中缸体10的一端连接壳体3,另一端设有端盖11,端盖11、缸体10和壳体3内的空腔共同组成了上述的腔体。旋转主轴1固定于缸体10和壳体3所构成的润滑腔7内。以旋转主轴1为中心沿同一圆周均匀分布有多个柱塞配流单元(一般为3~7个,具体数量根据不同使用环境对水压泵流量脉动的不同要求确定)。下面将详细描述具体结构和工作过程。As shown in the figure, the main body of the pump is mainly composed of an
后端盖11左端面加工有两螺纹孔,分别为超高压水泵的入口和出口,右端面加工有通流孔12和环形通流槽15。在后端盖11的径向均匀分布有与柱塞配流单元数相等的阶梯孔,阶梯孔的外侧加工有螺纹,用于配流阀组件14的安装与固定,配流阀组件安装到位以后,再安装锁紧螺母13将配流阀组件14锁死,预防配流阀组件14在液压力循环作用下出现松动,提高了该海/淡泵在水下使用时的可靠性。The left end surface of the
配流阀组件如图3所示,包括阀体29、吸入阀和压出阀,吸入阀的入口通过环形通流槽15与水泵入口相通,吸入阀的出口与压出阀入口相通,压出阀的出口与水泵出口相通。图中阀体29的上部分安装压出阀,下部分安装吸入阀。压出阀从上至下依次为压出阀锁紧螺母37、压出阀弹簧36、压出阀阀芯35、压出阀阀座34,吸入阀从上至下依次为吸入阀弹簧33、吸入阀阀芯32、吸入阀阀座31、吸入阀锁紧螺母30。压出阀和吸入阀相接处既作为吸入阀的出口又作为压出阀入口。将吸入阀与压出阀设计成组件的形式,维护时配流阀组件可进行整体更换,使得故障平均可修复时间MTTR(Mean Time To Repair,平均修复时间)得到减小,提高了现场的可维护性。The distribution valve assembly is shown in Fig. 3, comprises
配流阀组件采用径向布置,减小水泵的轴向尺寸,提高了功率重量比。配流阀密封形式采用球阀,同时采用软硬配对,阀座为PEEK,阀芯为陶瓷,结构简凑,不仅提高了高压条件下的密封可靠性,同时降低了阀芯与阀座之间的撞击声,从而降低水泵的整体噪声。阀芯采用陶瓷,由于陶瓷相对金属,具有硬度高,密度小的特点,因此提高抗气蚀能力;同时有利于减小阀芯的重量,提高配流阀的响应特性,减小配流阀的滞后时间,从而提高了高速下容积效率。The distribution valve assembly adopts radial arrangement, which reduces the axial size of the water pump and improves the power-to-weight ratio. The sealing form of the distribution valve adopts ball valves, and at the same time adopts soft and hard matching, the valve seat is PEEK, the valve core is ceramic, and the structure is simple, which not only improves the sealing reliability under high pressure conditions, but also reduces the impact between the valve core and the valve seat sound, thereby reducing the overall noise of the pump. The spool is made of ceramics. Compared with metals, ceramics have the characteristics of high hardness and low density, so the anti-cavitation ability is improved; at the same time, it is beneficial to reduce the weight of the spool, improve the response characteristics of the distribution valve, and reduce the lag time of the distribution valve. , thereby improving volumetric efficiency at high speeds.
缸体10加工有流道9,使水泵入口与润滑腔相通。缸体10沿轴向加工有与柱塞相同的阶梯孔,在径向分布有两倍于柱塞数的阶梯孔,其中两个一组与轴向阶梯相通。轴向阶梯孔内安装阶梯柱塞套8,每一组径向分布的阶梯孔分别用于安装支承吸入阀18和支承压出阀18,支承吸入阀18的入口通过流道16、后端盖的环形通流槽15与超高压海水泵的入口相通。阶梯柱塞套8内安装有阶梯柱塞组件24,如图4所示。阶梯柱塞组件24包括阶梯柱塞38、半球环40、连杆39和滑靴41。连杆39加工有细长阻尼孔与滑靴41的底部支承腔44相通,支承腔44为多级阶梯形结构。在阶梯柱塞较大直径端有阶梯形螺纹孔,螺纹孔底部加工有球窝。每一个柱塞组件24有两个半球环40,如图5所示,两者由事先已加工好外螺纹和球窝的零件切开而形成两个零件,其外螺纹与柱塞的内螺纹相配合,球窝与连杆球头相配合。连杆39两端是大小不同球头,将小球头与柱塞内球窝相配合,然后将一对半球环旋入阶梯柱塞38的螺纹内,使连杆与阶梯柱塞38连接,两者间形成球铰副。该结构消除了常用滚压法安装连杆小球头和柱塞时在柱塞表面产生的塑性变形,提高了柱塞表面与柱塞孔间的配合精度,使密封性和摩擦性能都得到了提高。连杆的大球头与滑靴的球窝配合,可通过滚压成型使两者相连,形成球铰副。阶梯柱塞38较小直径端表面加工有球形凹坑43和细小阻尼孔42,如图6所示。The
斜盘连杆式驱动结构,主要是减小阶梯柱塞38与阶梯柱塞套8间的侧向力以及阶梯柱塞38所受的弯矩。柱塞小直径端与阶梯柱塞套8之间的容腔为高压腔17,该腔压力水通过位于端盖上的配流阀与水泵出口相通,输出超高压压力水;而柱塞大直径端与阶梯柱塞套8之间则形成低压腔20,该低压腔20与滑靴41支承腔44相通,实现滑靴41与斜盘间的静压支承,静压支承与滑靴41底部的多级阶梯结构的支承腔44产生的动压支承共同作用提高滑靴与斜盘间的支承性能,用于支承的水介质通过滑靴41与斜盘的轴向间隙流入润滑腔7(如图2所示),而润滑腔与泵入口相通。低压腔20还与支承吸入阀18出口和支承压出阀19入口相通,通过支承压出阀19对轴向滑动轴承6、径向滑动轴承5和21提供压力支承,实现动静压混合支承和润滑。阶梯柱塞38表面的球形凹坑43通过细小阻尼孔42及位于阶梯柱塞头部的一排凹坑与高压腔17相连通,使阶梯柱塞38与阶梯柱塞套8间形成双阻尼效应,解决了为提高超高压泵的容积效率而减小阶梯柱塞套8与阶梯柱塞38间隙导致的柱塞卡死问题,并且减小两者之间直接接触的概率。这些凹坑不仅减小配合面接触应力、限制磨粒运动,而且形成局部动压支承。通过连杆机构、二级阻尼、表面形貌设计等方法,解决了高速重载条件下柱塞副的磨损问题。The driving structure of the swash plate connecting rod is mainly to reduce the lateral force between the stepped
旋转主轴1左端通过径向滑动轴承21分别与缸体10相连,右端通过轴向滑动轴承6和径向滑动轴承5与壳体3相连,并通过机械密封2从壳体3伸出。轴向滑动轴承6左端面加有环形槽和球形凹坑,环形槽连通阻尼器4,阻尼器4通过壳体3上的流道27与支承压出阀19的出口相通,通过阻尼器4可使轴向滑动轴承6支承压力随负载而变化。旋转主轴1上加工有流道28,使压力水可以经轴向滑动轴承6的内侧流至径向滑动轴承5及21,提供压力支承,润滑和冷却,用于润滑和冷却的这部分水介质通用轴向滑动轴承6及径向滑动轴承5和21流入了壳体3和缸体10所构成的润滑腔7,并经过缸体上与润滑腔相通的流道9流至泵的入口。径向滑动轴承5及21设计成偏心的结构,在介质水的作用下,形成动压,实现动压力混合支承和润滑。旋转主轴1上加工有侧面与旋转主轴成一定倾角(7~15度)的斜盘25,斜盘左侧镶有高分子材料(如PEEK、聚四氟乙烯),使高分子材料直接与滑靴相接触,提高两者的摩擦特性。The left end of the
该超高压水泵的工作过程是这样实现的:旋转主轴1顺时或逆时针转动,斜盘25随旋转主轴一起转动。复位弹簧22通过球铰26和回程盘23将作用力均匀地施加于滑靴41之上,使滑靴41紧贴在斜盘上滑动。阶梯柱塞38通过连杆39受到斜盘25给滑靴的作用力,使阶梯柱塞38在阶梯柱塞套8中作往复运动。当斜盘沿极限位置即高压腔17容积最小(如图2a所示)位置开始运动时,配流阀组件14的压出阀阀芯35处于关闭状态。滑靴41在回程盘23的压紧力作用下,带动阶梯柱塞38向右运动,封闭的高压腔17的容积逐渐增大,压力下降,当下降到一定值时,吸入阀因入水口的压力大于高压腔17内的压力和吸入阀弹簧作用力的合力时,吸入阀开启,水由水泵入口进入吸入阀入口再流入高压腔17中,实现吸水。当斜盘从如图2a所示极限位置转过180°后到达图2b所示位置即为高压腔17容积最大时,此时阶梯柱塞38处于全部外伸的状态。旋转主轴1继续旋转,滑靴41受斜盘25的作用力,推动柱塞39向左动运,高压腔17的容积为逐渐减小,高压腔内的压力升高,将吸入阀关闭,同时克服压出阀弹簧36作用力及水泵水口压力的合力,将压出阀芯35打开,使高压腔17内的高压水经压出阀出水口流出水泵出口,实现排水。当旋转主轴旋转一周,各柱塞吸水及排水各一次,随着旋转主轴的不断旋转,各柱塞也连续地独立完成吸水与排水的动作,从而使泵连续输出流量。在旋转主轴旋转360°的过程中,阶梯柱塞38与阶梯柱塞套8形成的低压腔20也在做相应的变化,容积变大时,通过支承吸入阀18吸水,当容积变小时,一部分压力水通过流道流至连杆球铰副内,并经连杆流入滑靴41底部,支承滑靴;另一部分压力水经缸体上的流道27,流至阻尼器4,经阻尼器4流至轴向滑动轴承6的环形槽内,起支承与润滑的作用。从轴向滑动轴承6内侧流出的压力水通过旋转主轴内的流道28,流至左右径向滑动轴承5及21,提供静压支承,加上径向轴承自身的动压支承,实现动静压混合支承和润滑。The working process of the ultra-high pressure water pump is realized as follows: the rotating
以上针对本实用新型的一优选实施例进行了相应介绍。需要说明的是,以上实施例可以有多种变型。比如,可以省去阶梯柱塞套8,而将阶梯柱塞38直接放置于腔体内对应的柱塞通道内。此外,图4中所示的柱塞滑靴组件24中的阶梯柱塞38的大直径端为球窝结构,而连杆39与阶梯柱塞38的连接端设置为球头,而实际应用中,可以不受此限,球头也可以设置在阶梯柱塞上36上,对应地球窝设置在连杆上,这时需要半球环40与连杆39之间螺纹连接。此外,尽管本实用新型实施例是以高压全水润滑水泵进行的说明。但是,本实用新型并不受限于此,本实用新型实施例可以应用于非全水润滑的、甚至压力不是很高的柱塞泵。具体以权利要求所覆盖的范围为准。The above is a corresponding introduction for a preferred embodiment of the present utility model. It should be noted that there may be many modifications to the above embodiments. For example, the stepped
在上述实施例中,仅对本实用新型进行了示范性描述,但是本领域技术人员在阅读本专利申请后可以在不脱离本实用新型的精神和范围的情况下对本实用新型进行各种修改。In the above embodiments, the utility model is only described as an example, but those skilled in the art can make various modifications to the utility model without departing from the spirit and scope of the utility model after reading this patent application.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101956684A (en) * | 2010-09-21 | 2011-01-26 | 华中科技大学 | Plunger type water pump |
WO2012037738A1 (en) * | 2010-09-21 | 2012-03-29 | 华中科技大学 | Plunger water pump |
CN106762503A (en) * | 2016-12-16 | 2017-05-31 | 上海交通大学 | Digital distribution and speed governing type low speed axial plunger pump |
CN112412732A (en) * | 2020-11-18 | 2021-02-26 | 崔海龙 | Air sac pump |
CN114934885A (en) * | 2022-02-09 | 2022-08-23 | 上海同泰火安科技有限公司 | High-pressure plunger pump additionally provided with positioning shaft for bearing support |
IT202200026235A1 (en) * | 2022-12-21 | 2024-06-21 | Mixtron S R L | PISTON PUMP OF THE TYPE EQUIPPED WITH AT LEAST THREE PUMPING CHAMBERS |
CN118998009A (en) * | 2024-10-25 | 2024-11-22 | 启东市远华机械有限公司 | Ultrahigh-pressure hydraulic pump |
-
2010
- 2010-09-21 CN CN2010205389403U patent/CN201786594U/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101956684A (en) * | 2010-09-21 | 2011-01-26 | 华中科技大学 | Plunger type water pump |
WO2012037738A1 (en) * | 2010-09-21 | 2012-03-29 | 华中科技大学 | Plunger water pump |
CN106762503A (en) * | 2016-12-16 | 2017-05-31 | 上海交通大学 | Digital distribution and speed governing type low speed axial plunger pump |
CN112412732A (en) * | 2020-11-18 | 2021-02-26 | 崔海龙 | Air sac pump |
CN114934885A (en) * | 2022-02-09 | 2022-08-23 | 上海同泰火安科技有限公司 | High-pressure plunger pump additionally provided with positioning shaft for bearing support |
IT202200026235A1 (en) * | 2022-12-21 | 2024-06-21 | Mixtron S R L | PISTON PUMP OF THE TYPE EQUIPPED WITH AT LEAST THREE PUMPING CHAMBERS |
WO2024134428A1 (en) * | 2022-12-21 | 2024-06-27 | Mixtron S.R.L. | Piston pump of the type having at least three pumping chambers |
CN118998009A (en) * | 2024-10-25 | 2024-11-22 | 启东市远华机械有限公司 | Ultrahigh-pressure hydraulic pump |
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