CN201780092U - Horizontal axis measuring scale of rotary kiln - Google Patents

Horizontal axis measuring scale of rotary kiln Download PDF

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Publication number
CN201780092U
CN201780092U CN201020525958XU CN201020525958U CN201780092U CN 201780092 U CN201780092 U CN 201780092U CN 201020525958X U CN201020525958X U CN 201020525958XU CN 201020525958 U CN201020525958 U CN 201020525958U CN 201780092 U CN201780092 U CN 201780092U
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ruler
vertical
rotary kiln
level
horizontal axis
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贾志军
薛更生
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Aluminum Corp of China Ltd
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Aluminum Corp of China Ltd
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Abstract

一种回转窑水平轴线测量尺,涉及一种用于冶金化工过程,如氧化铝、建材、有色、冶金行业生产用回转窑的轴线静态测量工具。其特征在于其结构包括:一立尺——该立尺为一直杆形尺,在立尺上设有一上端固定在垂直刻度尺上的摆针;在摆针下方的垂直刻度尺刻有立尺轴线位置为0度的水平刻度;水平尺——该水平尺一端带有一内环与立尺外形相适配的套环,与立尺垂直滑动套合联接。本实用新型的一种回转窑水平轴线测量尺,代替了传统吊线锤与直尺的结合,当立尺高过滚圈水平方向最外点紧贴滚圈外径且垂直时,水平尺代替了直尺,测量简单而方便,误差小,有效提高了测量精度,同时省时省力。

The utility model relates to a horizontal axis measuring ruler for a rotary kiln, which relates to a static measuring tool for the axis of a rotary kiln used in metallurgical and chemical processes, such as alumina, building materials, nonferrous metals, and metallurgical industries. It is characterized in that its structure includes: a vertical ruler-the vertical ruler is a straight rod-shaped ruler, and a swing needle whose upper end is fixed on the vertical scale is arranged on the vertical ruler; the vertical scale below the swing needle is engraved with a vertical scale The axis position is the horizontal scale of 0 degree; the level ruler-the level ruler has an inner ring matching the shape of the vertical ruler at one end, and is vertically slidingly sleeved and connected with the vertical ruler. The utility model relates to a measuring ruler for the horizontal axis of a rotary kiln, which replaces the combination of a traditional hanging hammer and a ruler. Straightedge, simple and convenient measurement, small error, effectively improves the measurement accuracy, and saves time and effort.

Description

一种回转窑水平轴线测量尺 A measuring ruler for the horizontal axis of a rotary kiln

技术领域technical field

一种回转窑水平轴线测量尺,涉及一种用于冶金化工过程,如氧化铝、建材、有色、冶金行业生产用回转窑的轴线静态测量工具。The utility model relates to a horizontal axis measuring ruler for a rotary kiln, which relates to a static measuring tool for the axis of a rotary kiln used in metallurgical and chemical processes, such as alumina, building materials, nonferrous metals, and metallurgical industries.

背景技术Background technique

回转窑筒体轴线的直线度是设备稳定运行的关键。其轴线静态测量是传统的测量方法。有人工测量计算法、窑外经纬仪测窑法和窑内激光测窑法。人工测量各部件数据误差大,窑内激光测窑法适宜于新窑安装测量,目前回转窑轴线静态测量主采用窑外经纬仪测窑法。它是通过测量回转窑各支承位滚圈外部坐标,计算出各支撑位筒体中心的水平及垂直偏差。The straightness of the cylinder axis of the rotary kiln is the key to the stable operation of the equipment. The static measurement of its axis is a traditional measurement method. There are manual measurement and calculation method, kiln measurement method with theodolite outside the kiln and laser kiln measurement method inside the kiln. Manual measurement of each component has large data errors, and the laser kiln measurement method in the kiln is suitable for installation and measurement of new kilns. At present, the static measurement of the axis of the rotary kiln mainly uses the kiln measurement method with theodolite outside the kiln. It calculates the horizontal and vertical deviation of the cylinder center of each support position by measuring the external coordinates of the rolling rings at each support position of the rotary kiln.

测量水平轴线时,在回转窑侧面水平方向,取经纬仪视线离开滚圈水平方向最外点1米左右,并与窑轴线接近平行,利用直尺读出各档位滚圈最外点与视线的距离。依据测量出的各档位水平距离,滚圈外径及各档位间距等数据,以I档筒体中心为基准,求出各支承档位筒体中心水平轴线偏差。When measuring the horizontal axis, in the horizontal direction of the side of the rotary kiln, take the line of sight of the theodolite about 1 meter away from the outermost point of the horizontal direction of the rolling ring, and be close to parallel to the kiln axis. Use a ruler to read the distance between the outermost point of the rolling ring and the line of sight at each gear distance. According to the measured data such as the horizontal distance of each gear, the outer diameter of the rolling ring and the distance of each gear, and taking the center of the cylinder of gear I as the reference, the deviation of the horizontal axis of the cylinder center of each supporting gear is calculated.

由于回转窑滚圈外径较大,水平方向最外点测量通常采用在滚圈圆周方向挂线锤的方法,用直尺读出各档位吊锤线与视线的距离。锤线遇风飘摆不定,直尺0位于锤线靠视力使其重合,同时直尺水平方向歪斜等因素。造成测量误差。另外每个档位滚圈上挂线锤费时费力,还存在偏斜现象。Due to the large outer diameter of the rotary kiln rolling ring, the measurement of the outermost point in the horizontal direction usually adopts the method of hanging a hammer in the circumferential direction of the rolling ring, and uses a ruler to read the distance between the hanging hammer line of each gear and the line of sight. The hammer line fluctuates in the wind, and the ruler 0 is located on the hammer line to make it overlap by sight, and the ruler is horizontally skewed and other factors. cause measurement errors. In addition, it is time-consuming and labor-intensive to hang the wire hammer on the rolling ring of each gear, and there is also a deflection phenomenon.

发明内容Contents of the invention

本实用新型的目的就是针对上述已有技术存在的不足,提供一种能有效提高测量精度、操作方便、省时省力的回转窑水平轴线测量尺。The purpose of this utility model is to provide a measuring ruler for the horizontal axis of a rotary kiln that can effectively improve the measurement accuracy, is convenient to operate, and saves time and effort for the above-mentioned shortcomings of the prior art.

本实用新型的目的是通过以下技术方案实现的。The purpose of this utility model is achieved through the following technical solutions.

一种回转窑水平轴线测量尺,其特征在于其结构包括:A measuring ruler for the horizontal axis of a rotary kiln is characterized in that its structure includes:

一立尺—该立尺为一直杆形尺,在立尺上设有一上端固定在垂直刻度尺上的摆针;在摆针下方的垂直刻度尺刻有立尺轴线位置为0度的水平刻度;A vertical ruler - the vertical ruler is a straight rod-shaped ruler, on which there is a pendulum needle whose upper end is fixed on the vertical scale; the vertical scale below the pendulum needle is engraved with a horizontal scale whose axis position is 0 degrees ;

水平尺—该水平尺一端带有一内环与立尺外形相适配的套环,与立尺垂直滑动套合联接。Level ruler—one end of the level ruler has an inner ring matching with the shape of the vertical ruler, which is vertically slidingly sleeved and connected with the vertical ruler.

本实用新型的一种回转窑水平轴线测量尺,其特征在于在水平尺和立尺滑动套合处的水平尺套环上设有一压紧螺丝。The utility model relates to a measuring ruler for the horizontal axis of a rotary kiln, which is characterized in that a pressing screw is arranged on the leveling ruler collar at the sliding joint of the leveling ruler and the vertical ruler.

本实用新型的一种回转窑水平轴线测量尺。其特征在于所述水平尺上设有一充有液体的长形腔体、长形腔体充有液体内含有气泡的水平仪。The utility model relates to a measuring ruler for the horizontal axis of a rotary kiln. It is characterized in that the level is provided with a long cavity filled with liquid, and the long cavity is filled with a spirit level containing air bubbles in the liquid.

本实用新型的一种回转窑水平轴线测量尺,其特征在于所述的立尺由两段可拉伸缩合的、套接的外管尺和位于外管尺内的内管组成。The utility model relates to a measuring ruler for the horizontal axis of a rotary kiln, which is characterized in that the vertical ruler is composed of two stretchable and foldable outer tube rulers and an inner tube inside the outer tube ruler.

本实用新型的一种回转窑水平轴线测量尺,其测量尺由立尺和水平尺组成,为携带方便立尺由两段连接而成,下半部装有仪表摆针,指针在0位说明立尺垂直。水平尺套装在立尺的下半部,能上下滑动(一般滑动量需求不大),但滑套与立尺间隙很小,滑套上有固定螺钉,水平尺上部有水平气泡,侧面外带有刻度的直尺,刻度根据测量范围固定在500mm-1500mm,以确保经纬仪直接读出数据。本实用新型的水平轴线测量尺,代替了传统吊线锤与直尺的结合,当立尺高过滚圈水平方向最外点紧贴滚圈外径且垂直时,水平尺代替了直尺,测量简单而方便,误差小。The utility model relates to a measuring ruler for the horizontal axis of a rotary kiln. The measuring ruler is composed of a vertical ruler and a horizontal ruler. The vertical ruler is connected by two sections for the convenience of carrying. Vertical ruler. The level is set on the lower part of the vertical ruler and can slide up and down (generally, the sliding amount is not required), but the gap between the sliding sleeve and the vertical ruler is very small, there are fixing screws on the sliding sleeve, and there is a horizontal air bubble on the upper part of the level. A ruler with a scale, the scale is fixed at 500mm-1500mm according to the measurement range to ensure that the theodolite can directly read the data. The horizontal axis measuring ruler of the utility model replaces the combination of the traditional pendant hammer and the straightedge. When the vertical ruler is higher than the outermost point in the horizontal direction of the rolling ring and is close to the outer diameter of the rolling ring and is vertical, the horizontal ruler replaces the straightedge to measure Simple and convenient, with little error.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

一种回转窑水平轴线测量尺,其结构包括:A measuring ruler for the horizontal axis of a rotary kiln, the structure of which comprises:

一立尺1—该立尺为一直杆形尺,在立尺上设有一上端固定在垂直刻度尺上的摆针2;在摆针下方的垂直刻度尺刻有立尺轴线位置为0度的水平刻度;A vertical ruler 1—the vertical ruler is a straight rod-shaped ruler, and a pendulum needle 2 whose upper end is fixed on the vertical scale is provided on the vertical ruler; horizontal scale;

水平尺3—该水平尺一端带有一内环与立尺外形相适配的套环,与立尺垂直滑动套合联接;在水平尺和立尺滑动套合处的水平尺套环上设有一压紧螺丝4;水平尺上设有一充有液体的长形腔体、长形腔体充有液体内含有气泡的水平仪5;立尺为两段可拉伸缩合的、套接的外管尺和位于外管尺内的内管组成。Level 3—one end of the level has a ring with an inner ring matching the shape of the vertical ruler, and is connected with the vertical sliding sleeve of the vertical ruler; Compression screw 4; the level is provided with a long cavity filled with liquid, the long cavity is filled with a level 5 containing air bubbles in the liquid; It is composed of an inner tube located inside the outer tube ruler.

操作时,待经纬仪架好后,把上部立尺与下部立尺连接固定好,立尺高过滚圈水平方向最外点紧贴滚圈外径,立尺下部支承在一稳定平面上,并使下部立尺上的摆针具0位,即立尺垂直;必要时通过滑套调整水平尺高度,使其在经纬仪视线内(由于经纬仪可上下调整视线,水平尺一般不需调整高度),调整水平尺,使水平气泡居中,固定滑套螺钉,这时即可用经纬仪读出本档位滚圈最外点与视线的距离。回转窑每转90测量各档位一次,共测量四次,取平均值计算,这样更加准确。During operation, after the theodolite is set up, connect and fix the upper vertical ruler and the lower vertical ruler. The vertical ruler is higher than the outermost point in the horizontal direction of the rolling ring and is close to the outer diameter of the rolling ring. The lower part of the vertical ruler is supported on a stable plane, and Make the pendulum needle on the lower vertical ruler set to 0 position, that is, the vertical ruler is vertical; if necessary, adjust the height of the level ruler through the sliding sleeve so that it is within the line of sight of the theodolite (because the theodolite can adjust the line of sight up and down, the level ruler generally does not need to adjust the height), Adjust the level to make the horizontal bubble center, and fix the sliding sleeve screw. At this time, the theodolite can be used to read the distance between the outermost point of the rolling circle of this gear and the line of sight. The rotary kiln is 90 per revolution . Measure each gear once, measure four times in total, and calculate the average value, which is more accurate.

Claims (4)

1.一种回转窑水平轴线测量尺,其特征在于其结构包括:1. A rotary kiln horizontal axis measuring ruler is characterized in that its structure comprises: 一立尺—该立尺为一直杆形尺,在立尺上设有一上端固定在垂直刻度尺上的摆针;在摆针下方的垂直刻度尺刻有立尺轴线位置为0度的水平刻度;A vertical ruler - the vertical ruler is a straight rod-shaped ruler, on which there is a pendulum needle whose upper end is fixed on the vertical scale; the vertical scale below the pendulum needle is engraved with a horizontal scale whose axis position is 0 degrees ; 水平尺—该水平尺一端带有一内环与立尺外形相适配的套环,与立尺垂直滑动套合联接。Level ruler—one end of the level ruler has an inner ring matching with the shape of the vertical ruler, which is vertically slidingly sleeved and connected with the vertical ruler. 2.根据权利要求1所述的一种回转窑水平轴线测量尺,其特征在于在水平尺和立尺滑动套合处的水平尺套环上设有一压紧螺丝。2. A measuring ruler for the horizontal axis of a rotary kiln according to claim 1, characterized in that a compression screw is provided on the level collar at the sliding fit of the level and the vertical ruler. 3.根据权利要求1所述的一种回转窑水平轴线测量尺,其特征在于所述水平尺上设有一充有液体的长形腔体、长形腔体充有液体内含有气泡的水平仪。3. A measuring ruler for the horizontal axis of a rotary kiln according to claim 1, characterized in that said level is provided with an elongated cavity filled with liquid, and the elongated cavity is filled with a spirit level containing air bubbles in the liquid. 4.根据权利要求1所述的一种回转窑水平轴线测量尺,其特征在于所述的立尺由为两段可拉伸缩合的、套接的外管尺和位于外管尺内的内管组成。4. A measuring ruler for the horizontal axis of a rotary kiln according to claim 1, characterized in that the vertical ruler is composed of two stretchable and foldable outer tube rulers which are socketed and an inner ruler inside the outer tube ruler. tube composition.
CN201020525958XU 2010-09-13 2010-09-13 Horizontal axis measuring scale of rotary kiln Expired - Fee Related CN201780092U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102643940A (en) * 2012-04-25 2012-08-22 江苏省沙钢钢铁研究院有限公司 Blast furnace tuyere front wear measurement device and its application method
CN109238077A (en) * 2018-10-31 2019-01-18 湖南联智桥隧技术有限公司 A kind of positioning device and its measurement method of determining round arch rib axis physical location
CN109405723A (en) * 2018-10-11 2019-03-01 中海福陆重工有限公司 A kind of round tube straight line degree measurement detection device
CN113720237A (en) * 2021-09-29 2021-11-30 河北京车轨道交通车辆装备有限公司 Passing neutral section induction receiver measurement test device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102643940A (en) * 2012-04-25 2012-08-22 江苏省沙钢钢铁研究院有限公司 Blast furnace tuyere front wear measurement device and its application method
CN102643940B (en) * 2012-04-25 2013-12-25 江苏省沙钢钢铁研究院有限公司 Application Method of Wear Measuring Device at Front End of Blast Furnace Tuyere
CN109405723A (en) * 2018-10-11 2019-03-01 中海福陆重工有限公司 A kind of round tube straight line degree measurement detection device
CN109238077A (en) * 2018-10-31 2019-01-18 湖南联智桥隧技术有限公司 A kind of positioning device and its measurement method of determining round arch rib axis physical location
CN113720237A (en) * 2021-09-29 2021-11-30 河北京车轨道交通车辆装备有限公司 Passing neutral section induction receiver measurement test device

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