CN201770685U - Equipment system for preparing organic compound fuel from house refuse - Google Patents

Equipment system for preparing organic compound fuel from house refuse Download PDF

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Publication number
CN201770685U
CN201770685U CN2010202399386U CN201020239938U CN201770685U CN 201770685 U CN201770685 U CN 201770685U CN 2010202399386 U CN2010202399386 U CN 2010202399386U CN 201020239938 U CN201020239938 U CN 201020239938U CN 201770685 U CN201770685 U CN 201770685U
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garbage
equipment system
organic compound
equipment
fixed
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CN2010202399386U
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王永昌
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

生活垃圾有机复合燃料生产设备系统,包括垃圾分选装置、破碎装置、除铁装置、混合装置和成型装置及烘烤,其特征在于所述设备系统依次由垃圾分选装置、除铁装置、破碎装置、第二除铁装置、垃圾粉碎装置、混合搅拌装置和碾压成型装置及高温烘烤装置组成。其中在垃圾分选装置、第一除铁装置、破碎装置、第二除铁装置及垃圾粉碎装置之间设置有皮带输送机,在混合搅拌装置与碾压成型装置之间设置有皮带输送装机,所述的垃圾粉碎装置与混合搅拌装置之间通过输送筒相连。本实用新型的生活垃圾有机复合燃料生产设备系统,结构简单,将破碎设备、除铁设备和成型设备等主要设备由皮带输送机连接,即构成一条密闭式垃圾燃料专用生产线。设备成本低,使用成本也低,整个生产过程完全机械化,自动化,减轻了工人劳动强度,降低了生产成本。生产出的产品完全能满足用户需要。

Figure 201020239938

Domestic garbage organic composite fuel production equipment system, including garbage sorting device, crushing device, iron removal device, mixing device, molding device and baking, is characterized in that the equipment system is sequentially composed of garbage sorting device, iron removal device, crushing device, the second iron removal device, garbage crushing device, mixing and stirring device, rolling forming device and high temperature baking device. Among them, a belt conveyor is installed between the garbage sorting device, the first iron removal device, the crushing device, the second iron removal device and the garbage crushing device, and a belt conveyor is installed between the mixing device and the rolling forming device. The garbage crushing device is connected with the mixing and stirring device through a conveying cylinder. The organic composite fuel production equipment system of household garbage of the utility model has a simple structure, and the main equipment such as crushing equipment, iron removal equipment and forming equipment are connected by a belt conveyor to form a closed special production line for garbage fuel. The cost of equipment is low, and the cost of use is also low. The entire production process is completely mechanized and automated, which reduces the labor intensity of workers and reduces production costs. The products produced can fully meet the needs of users.

Figure 201020239938

Description

The household refuse organic compound fuel production equipment system
Technical field
The utility model relates to the production equipment that a kind of domestic refuse is made organic compound fuel, is specially a kind of household refuse organic compound fuel production equipment system.
Background technology
At present in countries in the world along with the increase of urban population and the raising of people's consuming capacity, the domestic waste quantity discharged increases greatly, has also become a global problem for the processing of domestic refuse.And solve this difficult problem in the more apparent complexity of China, because China's domestic waste severity of mixing up height, raw refuse classification degree is low, thereby difficult more when handling.Scholar both domestic and external for many years, entrepreneur, government have carried out many discussions to this, proposed many solutions.
Chinese patent 200410011274.7 discloses " a kind of rubbish moulded coal and production method ", this method is added carbonaceous material and caking agent with domestic refuse after classification, pulverizing, push down or impact briquetting through condition of high voltage then as coke powder, coal, Graphite Powder 99, colliery powder and cement.The rubbish moulded coal cost high heating value that this method is produced is low, and combustion efficacy is poor.Chinese patent 200810056385.8 disclosed " garbage derivatived fuel and preparation method thereof ", it is that the combustible portion in the rubbish is crushed to below the 3mm, adds coal and calcareous material and pressure forming then.Forming composition is cellular, particulate state or block shape.Chinese patent 200910012799.5 disclosed a kind of " method of recycling domestic garbage and preparing solid fuel ".The rubbish combustiblematerials is mixed the High Temperature High Pressure compacted under with ammonium nitrate, ferric oxide, magnesium oxide, coal slime and lime.Chinese patent 200910012593.2 disclosed " coal-fired and flammable clean rubbish is produced the regenerated fuel method ", it mixes the stirring back with fire coal and mixes aftershaping with a certain proportion of Organic Chemicals with flammable regenerated waste, and then forms through the whiteruss immersion.This garbage fuel adopts the Organic Chemicals of vast scale as binding agent, and by mould molding, its cost is higher, is difficult to promote on a large scale.Above-mentioned rubbish is the fuel that main raw material is made, also having distinct issues is to have harmful substances in the rubbish and wherein can distribute stench, in garbage fuel production and use, can give out harmful or foul gas, contaminate environment, also cause garbage fuel not to enter family or community, can only be used for industrial application.
Summary of the invention
The utility model proposes a kind of household refuse organic compound fuel production equipment system, solved the deficiency that prior art exists in handling the domestic refuse process.
Described household refuse organic compound fuel production equipment system, comprise garbage sorting device, shredder assembly, deironing apparatus, mixing device and shaped device and baking, it is characterized in that described device systems is made up of garbage sorting device, deironing apparatus, shredder assembly, second deironing apparatus, device for pulverizing rubbish, mixed stirring device and roller-compaction device and high bake device successively.Wherein between garbage sorting device, first deironing apparatus, shredder assembly, second deironing apparatus and device for pulverizing rubbish, be provided with rotary conveyor, between mixed stirring device and roller-compaction device, be provided with belt and carry installation, link to each other by transport tube between described device for pulverizing rubbish and the mixed stirring device.
Described household refuse organic compound fuel production equipment system is characterized in that described shredder assembly is a roll crusher, and described device for pulverizing rubbish is a shear pulverizer, and described roller-compaction device is the rolling shaper.
Described household refuse organic compound fuel production equipment system, it is characterized in that described roll crusher is the biconjugate roll crusher, in described biconjugate roll crusher, include, following two presetting roller blade shredder assemblys, reduction unit output shaft wherein is connected with an end of following pair roller main drive shaft, the other end of following pair roller main drive shaft is equipped with drive sprocket, corresponding end at last pair roller main drive shaft is equipped with driven sprocket, there is chain to be connected between drive sprocket and the driven sprocket, rotate for differential between described drive sprocket and driven sprocket, and the drive sprocket rotating speed is faster than the driven sprocket rotating speed, and the two rotating ratio is 28.8: 25.2.
Described household refuse organic compound fuel production equipment system, it is characterized in that described shear pulverizer, comprise frame, power system, charging and discharging mouth and by main shaft and be fixed on the shredding unit that the shear knife on the main shaft constitutes, it between the charging and discharging mouth material channel of a sealing, shredding unit is positioned near the inner opening for feed of material channel, is provided with centrifugal blower in discharge port one side.The shredding unit bottom is provided with sieve plate, in the sieve plate bottom worm conveyor is arranged.
Described household refuse organic compound fuel production equipment system, it is characterized in that described rolling shaper, comprise the moulding mill disc, on the moulding mill disc, be shaped on the moulding hole, main shaft is positioned at the central authorities of moulding mill disc, be fixed with two cantilever shafts on main shaft top, end two cantilever shafts is fixed with rolling respectively, be provided with the fuel stick cutting unit in moulding mill disc bottom, this fuel stick cutting unit comprises a calibration dial that is socketed on the main shaft, a slider disc that is fixed on the calibration dial, side in slider disc is fixed with cutters by the cutting knife bar, the opposite side of slider disc is fixed with switch-plate, is shaped on the circular arc reference circle on the calibration dial, and power set drives this fuel stick cutting unit work by the circular arc reference circle.
Household refuse organic compound fuel production equipment system of the present utility model, simple in structure, major equipments such as disintegrating apparatus, equipment for removing ferric ion and molding device are connected by rotary conveyor, promptly constitute a closed garbage fuel special production line.Equipment cost is low, and use cost is also low, the whole process of production complete mechanicalization, and automatization has alleviated labor strength, has reduced production cost.The product of producing can satisfy user's needs fully.
Description of drawings
Fig. 1 is a garbage fuel production unit schema.
Fig. 2 is the roll crusher structural representation
Fig. 3 is the left TV structure synoptic diagram of Fig. 2
Fig. 4 is the shear pulverizer structural representation
Fig. 5 is a rolling shaping machine structure synoptic diagram
The upper pair roller 217-driven sprocket 218-drive sprocket 42-main shaft 43-shear knife 45-sieve plate 47-conveying worm 48-frame 415-discharge nozzle 421-centrifugal blower 422-V-belt 51-calibration driver plate 54-slider disc 56-switch-plate 58-sprocket wheel 510-cutter 512-thumb wheel 514-thumb wheel axle 516-cantilevered axle 520-guard shield 521-frame 522-motor 523-main shaft 524-rolling 526-shaft joint 527-reductor 528-moulding mill disc 529-forming hole of pair roller 215-under pair roller driving shaft 210-motor 211-shaft joint 212-decelerator 213-the second shaft joint 214-under the upper pair roller driving shaft 27-of the upper pair roller driven shaft 25-hopper 26-of pair roller driven shaft 24-under 1-rubbish air blasting device 2-garbage raw material storehouse 3-deironing apparatus 4-double-roll crusher 5-particle storehouse 6-the second deironing apparatus 7-batch mixing mixer 8-apparatus for baking 9-rolling forming machine 10-blending bunker 11-transport tube 12-shear pulverizer 13-belt conveyor 21-frame 22-workbench 23-among the figure
Embodiment
Below household refuse organic compound fuel production equipment system of the present utility model is elaborated.
Production of the present invention is the Special Equipment system of the fuel of main raw material making with the domestic refuse, and major equipment comprises garbage sorting device 1, deironing apparatus 3, roll crusher 4, the second deironing apparatus 6, shear pulverizer 12, batch mixing stirrer 7, rolling shaper 9 and apparatus for baking 8 are formed.
Fig. 1 is the system diagram of Special Equipment of the present invention, this system device comprises garbage sorting device 1 successively, combustiblematerials in the rubbish after sorting is sent into garbage raw material storehouse 2 through rotary conveyor 13, delivering to deironing apparatus 3 again sends into roll crusher 4 and is crushed to fragment less than 30mm after the high-intensity magnetic field deironing, enter second deironing apparatus 6 then through particle storehouse 5 and further do magnetic deironing, enter shear pulverizer 12 then, further shear the rubbish fragment that becomes less than 5mm.Above-mentioned rubbish fragment directly enters batch mixing stirrer 7 by transport tube 11, in the batch mixing stirrer with granularity through pulverizing less than the former coal dust of 3mm, humic acid powder and sodium hydroxide, unslaked lime mixes and add suitable quantity of water stirs.It is different that the amount of wherein adding water is looked the degree of drying of raw material, usually between the 3-10% of each raw material gross weight.Batch mixing after the stirring enters rolling shaper 9 behind roller-compaction through blending bunker 10; deliver to apparatus for baking 8 through 250-300 ℃ of temperature baking 20-30 minute; owing to contain organism fragments such as a certain amount of plastics, rubber in the fuel stick; after the said temperature baking, form a crust layer at fuel rod surface; this crust layer has protected extraneous moisture can not enter fuel stick inside; even also can not be out of shape when fuel stick water, defeated and dispersed, made things convenient for transportation and deposited.
Above-mentioned each equipment all can be buied by market, and wherein roll crusher, shear pulverizer, rolling shaper improve on the prior art basis, below are elaborated.
Fig. 2-3 is depicted as biconjugate roller refuse breaking apparatus structure synoptic diagram, and figure mid frame 21 has a workplatform 22 on frame, be furnished with motor 210 on workplatform, shaft joint 211, speed reduction unit 212 and second shaft joint 213.Frame is provided with pair roller 215 and following pair roller 214, and shear knife is housed on pair roller.Second shaft joint 213 is connected with the main drive shaft of following pair roller 214, at the other end that descends pair roller 214 main drive shafts a drive sprocket 218 is housed, and correspondence is equipped with by 217, two sprocket wheels of movable sprocket and links to each other by chain on the main drive shaft of last pair roller 215.
During work, motor 210 rotates by shaft joint 211 drive speed reduction units 212, and speed reduction unit 212 is given pair roller main drive shaft 27 and pair roller driven axle 23 rotations under gear driven down by second shaft joint 213 with transmission of power.Following pair roller also drives drive sprocket 217 and rotates by chain drive driven sprocket 217 when rotating, the driven sprocket drive is gone up pair roller main drive shaft 26 and then rotated by action roller driven axle on the gear driven 24.Garbage raw material falls into pair roller 215 through fall into down behind the shearing-crushing on the pair roller 214 thereupon from hopper 25, and warp is the shearing-crushing second time of pair roller 214 down, and garbage raw material reaches broken requirement.
For the rubbish that does not make primary crushing falls back accumulation on following pair roller 214, design pair roller rotating speed down guarantees the timely fast processing of rubbish quilt that falls faster than last pair roller.In addition, in order to strengthen the breaking capacity of pair roller, increase crushing effect, the drive roll and the rotating speed between driven roll of upper and lower pair roller are designed to the differential rotation, make pair roller when rubbish is sheared, also have role of tear, be difficult to broken rubbish such as sole, tire etc. and obtain crushing effect preferably to guarantee some.
Shown in Figure 4 is the shear pulverizer structural representation, and this pulverizer is by frame 48, the power system that motor cabinet and the motor that is fixed in the above, step-down gear, transmission mechanism etc. constitute.Described household garbage grinder has opening for feed and discharge port, is the material channel of a sealing between opening for feed and the discharge port wherein, and this closed channel is welded by steel plate, and all seams are sealed by sealing material.A movable loam cake is arranged at the top of material channel, and it can open at the loam cake inwall bracing frame.When break down in pulverizer inside, movable loam cake can be drawn back and keep in repair.Constitute shredding unit by main shaft 42 and the shear knife 43 that is fixed on the main shaft, it is provided with opening for feed one side in the material channel, surely sieve plate 45 is arranged in the shredding unit bottom with shear knife 43 is same at a distance of the 20-50mm position, is shaped on sieve aperture on the sieve plate, aperture 10-50mm.Worm conveyor 47 is arranged at the sieve plate bottom, with worm conveyor joins discharge nozzle 415 is arranged, and the discharge nozzle end is an air outlet, is provided with centrifugal blower 421 near the air outlet.
During work, starter motor, drive main shaft 42 and shear knife 43 rotations by deceleration device, feed belt, centrifugal blower 421 work simultaneously, form the negative pressure of direction towards discharge port this moment in material channel, raw material is from falling into after opening for feed enters material channel on the shredding unit by shear knife 43 choppings of high speed rotating, less than the fragment in aperture on the sieve plate 45 because of suction function, fall on the bottom worm conveyor 47 through sieve aperture, be transported in the discharge nozzle 415 and and discharge from discharge port.Those bigger fragments are discharged from sieve aperture after continuing to be sheared cutter on the sieve plate to cut into fritter.Owing to have negative pressure in the material channel, so material can not form accumulation in passage, pulverized material can be in the very first time by from the discharge port sucking-off.
Material through shearing after pulverizing is entered in the mixed stirring device by discharge nozzle 415, in this device, add carbonaceous fuel, humic acids, sodium hydroxide, unslaked lime and suitable quantity of water and mix stirring, the compound that stirs is sent into feed bin or directly enter to grind and take moulding in the shaper by force.Described rolling and forming machine is the rolling shaper.Its structure as shown in Figure 5.
Shown in Figure 5 is rolling shaping machine structure synoptic diagram, it comprises frame 521, on frame, be fixed with motor 522, step-down gear 527 and shaft coupling 526, in frame central authorities main shaft 523 is arranged, on main shaft, be fixed with moulding mill disc 528, main shaft top also is fixed with two cantilever shafts 516, is fixed with rolling 524 respectively in the end of two cantilever shafts 516, between above-mentioned rolling 524 and the moulding mill disc 528 the 3-10 mm clearance is arranged.The moulding hole 529 that is shaped on moulding mill disc 528 also is provided with guard shield 520 on the cantilever shafts 516.
Be provided with a shaped fuel rod cutting unit in moulding mill disc 528 bottoms, this cutting unit comprises a calibration dial 51, it is socketed on the main shaft 523 by slip cap, on the calibration dial, be fixed with slider disc 54, wherein a side of slider disc 54 is fixed with a cutting knife bar, end at the cutting knife bar is fixed with cutters 510, and described cutters 510 have the corresponding of a female tool bit and moulding hole 529.The opposite side of slider disc 54 is provided with a zigzag switch-plate 56, and its underpart driving lever places in the stock pan.Equidistantly on the excircle of calibration dial be shaped on 15 circular arc reference circles, the quantity of described reference circle can design as requested, can how also can lack.Also have standing bolt and limit for height cover among the figure.Side at the circular arc reference circle has thumb wheel axle 514, and the top of thumb wheel axle is fixed with thumb wheel 512 and circular arc reference circle coupling, and the bottom of thumb wheel axle is fixed with a sprocket wheel 58, links to each other with drive-motor by chain.
During work, main shaft 523 drives rolling 524 and rotates on moulding mill disc 528, raw material on the dish is entered moulding hole 529 after rolling be shaped to fuel stick, when fuel stick length reaches design length, start cutting motor, power drives sprocket wheel 58 and 514 rotations of thumb wheel axle through chain, driving calibration dial 51 by thumb wheel 512 by the reference circle with its coupling rotates, the slider disc 54 and the cutters 510 that drive simultaneously on it rotate, cutters cut off the shaped fuel rod and fall in the stock pan, by switch-plate 56 fuel stick in the stock pan are allocated to feed opening and directly enter in the packing bag.

Claims (5)

1. household refuse organic compound fuel production equipment system, comprise garbage sorting device, shredder assembly, deironing apparatus, mixing device and shaped device and apparatus for baking, it is characterized in that described device systems is made up of garbage sorting device, deironing apparatus, shredder assembly, second deironing apparatus, device for pulverizing rubbish, mixed stirring device and roller-compaction device and high bake device successively.Wherein between garbage sorting device, deironing apparatus, shredder assembly, second deironing apparatus and device for pulverizing rubbish, be provided with rotary conveyor, between mixed stirring device and roller-compaction device, be provided with belt and carry installation, link to each other by transport tube between described device for pulverizing rubbish and the mixed stirring device.
2. according to the household refuse organic compound fuel production equipment system of claim 1, it is characterized in that described shredder assembly is a roll crusher, described device for pulverizing rubbish is a shear pulverizer, and described roller-compaction device is the rolling shaper.
3. according to the household refuse organic compound fuel production equipment system of claim 2, it is characterized in that described roll crusher is the biconjugate roll crusher, in described biconjugate roll crusher, include, following two presetting roller blade shredder assemblys, reduction unit output shaft wherein is connected with an end of following pair roller main drive shaft, the other end of following pair roller main drive shaft is equipped with drive sprocket, corresponding end at last pair roller main drive shaft is equipped with driven sprocket, there is chain to be connected between drive sprocket and the driven sprocket, rotate for differential between described drive sprocket and driven sprocket, and the drive sprocket rotating speed is faster than the driven sprocket rotating speed, and the two rotating ratio is 28.8: 25.2.
4. according to the household refuse organic compound fuel production equipment system of claim 2, it is characterized in that described shear pulverizer, comprise frame, power system, charging and discharging mouth and by main shaft and be fixed on the shredding unit that the shear knife on the main shaft constitutes, it between the charging and discharging mouth material channel of a sealing, shredding unit is positioned at inner opening for feed one side of material channel, sieve plate is arranged at the shredding unit bottom, is provided with worm conveyor in the sieve plate bottom, is provided with centrifugal blower in discharge port one side.
5. according to the household refuse organic compound fuel production equipment system of claim 2, it is characterized in that described rolling shaper, comprise the moulding mill disc, on the moulding mill disc, be shaped on the moulding hole, main shaft is positioned at the central authorities of moulding mill disc, be fixed with two cantilever shafts on main shaft top, end two cantilever shafts is fixed with rolling respectively, be provided with the fuel stick cutting unit in moulding mill disc bottom, this fuel stick cutting unit comprises a calibration dial that is socketed on the main shaft, a slider disc that is fixed on the calibration dial, side in slider disc is fixed with cutters by the cutting knife bar, the opposite side of slider disc is fixed with switch-plate, is shaped on the circular arc reference circle on the calibration dial, and power set drives this fuel stick cutting unit work by the circular arc reference circle.
CN2010202399386U 2010-06-29 2010-06-29 Equipment system for preparing organic compound fuel from house refuse Expired - Lifetime CN201770685U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101886009A (en) * 2010-06-29 2010-11-17 王永昌 Household refuse organic compound fuel, method for producing same and special equipment system thereof
CN102191106A (en) * 2011-03-24 2011-09-21 华新环境工程有限公司 System for extracting rubbish derived fuel (RDF) from municipal rubbish
CN109047283A (en) * 2018-07-30 2018-12-21 湖州嘉骏热电有限公司 A kind of processing system and its method of novel rdf/srf compression molding
CN114381311A (en) * 2022-01-21 2022-04-22 河南中釉环保科技有限公司 A kind of preparation equipment of garbage-derived fuel and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101886009A (en) * 2010-06-29 2010-11-17 王永昌 Household refuse organic compound fuel, method for producing same and special equipment system thereof
CN101886009B (en) * 2010-06-29 2013-08-28 王永昌 Household refuse organic compound fuel, method for producing same and special equipment system thereof
CN102191106A (en) * 2011-03-24 2011-09-21 华新环境工程有限公司 System for extracting rubbish derived fuel (RDF) from municipal rubbish
CN102191106B (en) * 2011-03-24 2013-06-05 华新环境工程有限公司 System for extracting rubbish derived fuel (RDF) from municipal rubbish
CN109047283A (en) * 2018-07-30 2018-12-21 湖州嘉骏热电有限公司 A kind of processing system and its method of novel rdf/srf compression molding
CN114381311A (en) * 2022-01-21 2022-04-22 河南中釉环保科技有限公司 A kind of preparation equipment of garbage-derived fuel and preparation method thereof

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