Summary of the invention
The purpose of this utility model is to overcome the weak point that above-mentioned existing technology exists, providing a kind of handles at heterogeneity in the oil extraction-generated waste water, oil extraction-generated waste water with energy-saving and emission-reduction, environment-friendly high-efficiency is joined poly-reuse composite processing system, makes can reach through the oil extraction-generated waste water behind this combined treatment process to join poly-water supply standard.
The technical solution adopted in the utility model is as follows
Oil extraction-generated waste water is joined poly-reuse composite processing system, and special character is to comprise electric flocculation plant 1, ultra-filtration equipment 2 and the reverse osmosis unit 3 that connects in regular turn; Thereby oil extraction-generated waste water reaches the requirement that poly-water is joined in the oil field through following a series of combined treatment step:
Electricity flocculation treatment → uf processing → reverse-osmosis treated
1, electric flocculation treatment
Adopting metallic iron or aluminium is the electroplax material, and polar plate spacing is 20mm, current density according to effluent quality at 10-100A/m
2Between regulate arbitrarily, according to pole plate area size, the optimum flow of determining the water outlet current is 1.5-2.5m
3/ h.Electricity flocculation water outlet is behind settling bowl, and supernatant liquor enters ultrafiltration system.
2, uf processing
The hyperfiltration membrane assembly parallel connection of ultra-filtration equipment employing polysulfones material or polyvinylidene difluoride (PVDF), polyacrylonitrile material, the inner pressed operation, technical process is operation-back washing-backwash-just wash-move, be that every operation 30min carries out the reverse flushing of 10s, be back flushing then, last row is each 30s of row down, is the forward flushing of 5s after the backwash, the operating pressure of ultra-filtration equipment produces the water water yield at 1.5-2.0m between 0.1-0.18MPa
3/ h, the cross flow filter concentrated water discharge is at 95-105L/h.
3, reverse-osmosis treated
Reverse osmosis unit adopts the series connection of sea water desaltination membrane element, the rate of recovery about 30%, and intake pressure produces water water yield 0.8-1.2m3/h at 3-3.5MPa, produces water conductivity 30-50 μ s/cm.
The utility model oil extraction-generated waste water is joined poly-reuse composite processing system, owing to adopted electric flocculation treatment, can be with the colloid flocculation sediment in the oil extraction waste water, and owing in the oil extraction waste water macromolecule copolymer polyacrylamide is arranged, polyacrylamide helps the effect of coagulating, and has reduced the content of polymkeric substance when further strengthening electric flocculating effect.Water after the electricity flocculation treatment carries out ultrafiltration, and ultrafiltration can be with the removal of impurity basic 100% such as the colloid in the electricity flocculation product water, bacterium, and ultrafiltration is produced the pollution index SDI value of water less than 2, for the steady running of reverse osmosis equipment long-term safety provides assurance.Ultrafiltration is produced water and is entered reverse osmosis equipment through high-pressure pump, because the salinity in the oil extraction waste water is very high, reverse-osmosis membrane element adopts the sea water desaltination membrane element, can bear higher pressure and reach the purpose of removing the water intermediate ion.Reverse osmosis produced water conductivity has reached the oil field and has joined the requirement of poly-water, thereby significantly reduced the water consumption and the blowdown flow rate in oil field less than 50 μ s/cm, has reduced cost for oil production.
Embodiment
Below provide embodiment of the present utility model, be used for the utility model is further described:
Oil extraction-generated waste water is joined poly-reuse composite processing system, comprises the electric flocculation plant 1, ultra-filtration equipment 2 and the reverse osmosis unit 3 that connect in regular turn; Oil extraction-generated waste water reaches the requirement that poly-water is joined in the oil field through following a series of combined treatment step: electric flocculation treatment → uf processing → reverse-osmosis treated
1, electric flocculation treatment
The reaction principle of electricity flocculation is to be anode with metals such as aluminium, iron, under galvanic effect, anode is by corrosion, produce Al, Fe plasma, again through a series of hydrolysis, polymerization and ferrous oxidising process, develop into various hydroxo complexes, multinuclear hydroxo complex so that oxyhydroxide, make colloidal state impurity in the waste water, suspended impurity coagulative precipitation and separate.Simultaneously, the swimming in electric field of charged contaminant particle, its Partial charge is neutralized by electrode and impels it to take off steady coagulation.The main factor that influences electric flocculating effect is a current density, by regulating the size of current density, produces the agglutinating matter of appropriate amount, can remove polymkeric substance (polyacrylamide) in the water in the suspended matter in flocculation water.
Adopting metallic iron or aluminium is the electroplax material, and polar plate spacing is 20mm, current density according to effluent quality at 10-100A/m
2Between regulate arbitrarily, according to pole plate area size, the optimum flow of determining the water outlet current is 1.5-2.5m
3/ h measures the situation of effluent quality, again to determine optimum current density size by the size of regulating electric current.Electricity flocculation water outlet is behind settling bowl, and supernatant liquor enters ultrafiltration system.
Described electric flocculation treatment process is mainly used in COD (chemical oxygen demand (COD)) and the polymkeric substance of removing in the oil extraction-generated waste water, and its current density is at 30-60A/m
2
2, uf processing
Ultrafiltration is the relevant screening process of a kind of and membrane pore size size, pressure difference with the film both sides is a motivating force, with the ultra-filtration membrane is filtration medium, under certain pressure, when stoste flow through the film surface, the many tiny micropore that gathers in the ultra-filtration membrane surface only allowed water and small-molecule substance by becoming through liquid, and volume then is trapped within the liquid feeding side of film in the stoste greater than the material in film surface micropore footpath, become concentrated solution, thus realize to stoste purification, separation and spissated purpose.The pore size filter of ultrafiltration is generally at 0.002-0.1 μ m, molecular weight cut-off is 1,000-500,000 dalton, suspended substance, colloid, bacterium and the part chemical oxygen demand COD in the water can effectively catching be lived in ultrafiltration, cross flow filter is adopted in ultrafiltration in oil extraction-generated waste water is handled, and back flushing regularly is to guarantee its water flux.
Ultra-filtration equipment moves automatically, adopts two
The hyperfiltration membrane assembly parallel connection of polysulfones material, the inner pressed operation, technical process is operation-back washing-backwash-just wash-move, be that every operation 30min carries out the reverse flushing of 10s, be back flushing then, last row is each 30s of row down, is the forward flushing of 5s after the backwash, the operating pressure of ultra-filtration equipment produces the water water yield at 1.5-2.0m between 0.1-0.18MPa
3/ h, the cross flow filter concentrated water discharge is at 95-105L/h.
Uf processing technology is mainly used in turbidity and the impurity of removing in the oil extraction-generated waste water such as bacterium, viral colloid; Turbidity is meant the obstruction degree that is taken place when suspended substance sees through light in the water.Suspended substance in the water generally is earth, sand grains, fine organism and inorganics, planktonic organism, microorganism and colloidalmaterial etc.The turbidity of water is not only relevant with the content of suspended matter in the water, and relevant with their size, shape and specific refraction etc.The intake pressure of ultrafiltration apparatus is 0.1-0.2MPa, the ultrafiltration molecular weight cut-off is 5-15 ten thousand dalton (it is that 5-15 ten thousand is daltonian that the ultrafiltration membrane technique index is selected rejection for use) (the daltonian symbol D of standard unit), and the material of the ultra-filtration membrane of ultrafiltration apparatus can be polysulfones, polyvinylidene difluoride (PVDF), polyacrylonitrile material.
3, reverse-osmosis treated
Reverse osmosis membrane is under pressure-driven, allows solvent molecule to see through and a kind of functional semi-permeable membranes of not allowing solute molecule to see through.Reverse osmosis is the most accurate embrane method liquid separation technology, and it can stop nearly all solvability salt and molecular weight greater than 200 daltonian organism, but allows water and part salinity to see through.What of soluble solid amount are relevant in the working pressure of reverse osmosis and the water, and the main effect of reverse osmosis is to remove total dissolved solid in the water in oil extraction-generated waste water is handled.
Because the oilfield produced water salinity is very high, specific conductivity 12000-15000 μ s/cm, the utility model reverse osmosis unit adopts three Hydranautics to produce the series connection of SWC5 sea water desaltination membrane element, about the rate of recovery 30%, intake pressure is at 3-3.5MPa, produce water water yield 0.8-1.2m3/h, produce water conductivity 30-50 μ s/cm.Parameter online such as intake pressure, dense water pressure, fresh water pressure, product discharge, concentrated stream amount, temperature, specific conductivity.Regulate the size of the fresh-water flow and the rate of recovery by regulating the concentrated water discharge valve.
Ro treatment technology is mainly used in the soluble solid removed in the oil extraction-generated waste water (comprise solvability salt in the water, some organism and some undissolved filter solid fine grain and microorganism), and (specific conductivity is for producing the conductivity of water to produce water conductivity.The big more then conductivity of specific conductivity is strong more, otherwise more little) less than 50 μ s/cm, reach and join poly-water requirement, reverse-osmosis membrane element is selected for use and is the sea water desaltination film, and operating pressure is at 3.2-3.6MPa, and the water rate of recovery is 30-75%.
Above-mentioned three steps are removed polymkeric substance, suspended substance colloid and the soluble solid in the oil extraction-generated waste water respectively step by step, and three steps are displayed one's respective advantages, and are combined into an indispensable complete process, reach to join the poly-water technology requirement of using.
Traditional technology and the comparison of the utility model embodiment in actual motion:
| Project |
Technology is described |
Treatment effect |
| Traditional technology |
Dosing, air supporting |
The secondary discharging |
| Combination process |
Electricity flocculation+ultrafiltration+reverse osmosis |
Join poly-water |
Example
Oil extraction-generated waste water enters electric flocculation plant after simple air supporting, regulate electric current at 30A/m
2The electricity flocculation is produced water through the settling tank post precipitation, supernatant liquor enters the ultrafiltration inlet chest, under the intake pressure of topping-up pump, enter ultra-filtration equipment again at 0.12MPa, ultra-filtration equipment adopts the UF1IA200 of Shandong Zhaojin Motian Co., Ltd polysulfones material ultra-filtration membrane, molecular weight cut-off 67000 dalton, cross flow filter is operated automatically, and every 40min carries out a back flushing, and ultrafiltration is produced water and entered the feed water by reverse osmosis case, reverse osmosis unit adopts the sea water desaltination film SWC5 of Hydranautics, provide under the 3.3MPa pressure in high-pressure pump, fresh water enters fresh-water tank, concentrated water discharge, the rate of recovery of fresh water is at 30% (three film cascades), and specific conductivity is about 30 μ s/cm.