CN201768802U - Novel stripping structure of stamping die - Google Patents
Novel stripping structure of stamping die Download PDFInfo
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- CN201768802U CN201768802U CN2010205043570U CN201020504357U CN201768802U CN 201768802 U CN201768802 U CN 201768802U CN 2010205043570 U CN2010205043570 U CN 2010205043570U CN 201020504357 U CN201020504357 U CN 201020504357U CN 201768802 U CN201768802 U CN 201768802U
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Abstract
本实用新型提供了一种新型的冲压模具脱料结构,旨在提供一种能够避免冲压过程中产生铁屑的新型冲压模具脱料结构。本实用新型由上模座、上凹模、下模座、下凸模、下模废料刀块组成,其中上凹模由活动凹模刀块和固定凹模刀块组成,活动凹模刀块通过可伸缩气压装置与上模座活动连接,活动凹模刀块与上模座之间沿着冲压方向设置导向机构,固定凹模刀块设置与下模废料刀块相配合的固定凹模废料切削刃,活动凹模刀块的切削刃口与固定凹模刀块的切削刃口平齐。本实用新型具有工作效率高、工作稳定性好的特点,适用于较大型的冲压模具及冲压流水线上的应用。
The utility model provides a novel stamping die stripping structure, aiming at providing a novel stamping die stripping structure capable of avoiding iron filings in the stamping process. The utility model is composed of an upper mold base, an upper die, a lower mold base, a lower punch, and a waste cutter block of the lower die, wherein the upper die is composed of a movable die cutter block and a fixed die cutter block, and the movable die cutter block The flexible connection between the flexible pneumatic device and the upper die base, the guiding mechanism is set between the movable die block and the upper die base along the stamping direction, and the fixed die die block is provided with the fixed die waste material matched with the waste die block of the lower die. Cutting edge, the cutting edge of the movable die cutter block is flush with the cutting edge of the fixed die cutter block. The utility model has the characteristics of high working efficiency and good working stability, and is suitable for relatively large stamping dies and stamping assembly lines.
Description
技术领域technical field
本实用新型是关于一种模具,具体的说,是关于一种冲压模具。 The utility model relates to a die, in particular to a stamping die. the
背景技术Background technique
现代冲压模具的自动化程度越来越高,目前已经有很多厂家采用了多工位模具和自动化冲压生产线进行板材工件的加工,去除压机设备的性能、工序排布等因素外,冲压模具结构的合理性是关系到冲压产品的质量、冲压过程的稳定性、自动化生产的连续性的重要因素。现有技术中一些面积较大的板材工件的冲压模具如图3所示,图中:凹模废料刀块13、固定凹模刀块8组成上凹模5,上凹模5与上模座1固定连接;固定凹模刀块8在下模废料刀块11对应部位设有让刀缺口14;下凸模10、下模废料刀块11与下模座12固定连接;上凹模5与下凸模10配合对工件9进行冲裁,凹模废料刀块13上设置的废料切削刃15和下模废料刀块11相配合,用以切断围框废料使围框废料自然脱落;现有技术的缺点是冲压过程中在下模废料刀块11的部位容易产生铁屑,原因是固定凹模刀块8在下模废料刀块11的部位要作躲避让空处理,固定凹模刀块8在下模废料刀块11对应的的部位必需设置让刀缺口14,造成冲压过程中让刀缺口14部位的工件晚于其它部位冲裁,由于冲裁的不同步会产生毛刺,从而产生大量铁屑,而部分铁屑会随着上模的运动被带入模具型腔,这将会造成两种不良的后果:1、模具压型工作型面压伤,造成模具报废;2、冲压件表面压出凸包缺陷,造成冲压工件报废;为避免这种现象的发生,冲压过程中需要经常清理模具,影响了自动化生产过程的连续性,降低了生产效率,成为制约自动化生产的瓶颈,如何通过冲压模具的结构变化来消除冲裁过程中铁屑的产生是自动化冲压模具制造的重要技术问题。 The degree of automation of modern stamping dies is getting higher and higher. At present, many manufacturers have adopted multi-station dies and automated stamping production lines to process sheet metal workpieces. Apart from factors such as the performance of press equipment and process arrangement, the structure of stamping dies Rationality is an important factor related to the quality of stamping products, the stability of the stamping process, and the continuity of automated production. The stamping dies of some larger plate workpieces in the prior art are as shown in Figure 3. Among the figures: the die waste cutter block 13 and the fixed die cutter block 8 form the upper die 5, and the upper die 5 and the upper die base 1 fixed connection; the fixed die block 8 is provided with a gap 14 at the corresponding part of the lower die waste block 11; the
现有技术提出了一些技术方案,用以解决铁屑给冲压工序带来的问题,如中国专利公告号CN2213031Y、名称为“一种冲压模具”、公开日为1995年11月22日所公告的技术方案,其特点是模具附加了自动清理上模的装置,其不足之处是没有解决铁屑的产生问题,而只是被动的清理上模,对上模提升过程中脱落在下模表面上的铁屑也无法进行清理,没有从根本上解决铁屑产生的技术问题。 Some technical solutions have been proposed in the prior art to solve the problems caused by iron filings to the stamping process, such as the Chinese patent announcement number CN2213031Y, titled "A Stamping Die", and published on November 22, 1995 The technical solution is characterized in that the mold is equipped with a device for automatically cleaning the upper mold. Its shortcoming is that it does not solve the problem of iron filings, but only passively cleans the upper mold, and removes the iron that falls off the surface of the lower mold during the lifting process of the upper mold. Chips also cannot be cleaned, and the technical problem of iron filings is not fundamentally solved. the
实用新型内容Utility model content
本实用新型采用了一种新型的冲压模具脱料结构,提供了一种带有活动凹模刀块的冲压模具,解决了冲压模具在下模废料刀块部位容易大量产生铁屑的技术问题。 The utility model adopts a new type of stamping die stripping structure, provides a stamping die with a movable concave die block, and solves the technical problem that the stamping die is prone to produce a large amount of iron filings at the waste knife block of the lower die. the
为了解决上述技术问题,本实用新型采用了下述技术方案:一种新型的冲压模具脱料结构,包括:上模座、上凹模、下模座、下凸模、下模废料刀块,所述上凹模由活动凹模刀块和固定凹模刀块组成,活动凹模刀块通过可伸缩气压装置与上模座活动连接,活动凹模刀块与上模座之间沿着冲压方向设置导向机构,固定凹模刀块设置与下模废料刀块相配合的固定凹模废料切削刃,活动凹模刀块的切削刃口与固定凹模刀块的切削刃口平齐。 In order to solve the above technical problems, the utility model adopts the following technical scheme: a new type of stamping die stripping structure, including: upper die base, upper die, lower die base, lower punch, lower die waste knife block, The upper die is composed of a movable die block and a fixed die block. The movable die block is movably connected with the upper die base through a retractable air pressure device. The direction is provided with a guiding mechanism, the fixed die cutter block is provided with a fixed die waste cutting edge matched with the lower die waste cutter block, and the cutting edge of the movable die cutter block is flush with the cutting edge of the fixed die cutter block. the
本实用新型的上凹模与下凸模配合对工件进行冲裁,上凹模中的固定凹模刀块上设置的固定凹模废料切削刃与下模废料刀块配合,用以切断围框废料;与现有技术相比,本实用新型取消了固定凹模刀块上的让刀缺口,活动凹模刀块的切削刃口与固定凹模刀块的切削刃口平齐,保证了上凹模的切削刃在冲裁工件时同步切料,避免了冲压过程中毛刺和铁屑的产生。 The upper die of the utility model cooperates with the lower punch to punch the workpiece, and the fixed die waste cutting edge provided on the fixed die cutter block in the upper die cooperates with the lower die waste cutter block to cut off the surrounding frame Waste; Compared with the prior art, the utility model cancels the knife gap on the fixed die cutter block, and the cutting edge of the movable die cutter block is flush with the cutting edge of the fixed die cutter block, ensuring that the upper The cutting edge of the die cuts the material synchronously when punching the workpiece, which avoids the generation of burrs and iron chips during the punching process. the
本实用新型的可伸缩气压装置为氮气缸,氮气缸的底座与上模座固定连接,氮气缸的活塞与活动凹模刀块固定连接,活动凹模刀块与上模座之间的导向机构由安装在活动凹模刀块上的导向柱和安装在上模座上的导向套组成,导向柱与活动凹模刀块固定连接,导向套与上模座固定连接,活动凹模刀块的外侧设置挡块,挡块与上模座固定连接。The telescopic air pressure device of the utility model is a nitrogen cylinder, the base of the nitrogen cylinder is fixedly connected with the upper mold base, the piston of the nitrogen cylinder is fixedly connected with the movable die block, and the guiding mechanism between the movable die cutter block and the upper die base It consists of a guide post installed on the movable die block and a guide sleeve installed on the upper die base. The guide post is fixedly connected with the movable die die block, and the guide sleeve is fixedly connected with the upper die base. A stopper is arranged on the outside, and the stopper is fixedly connected with the upper mold base.
本实用新型的可伸缩气压装置采用初始压力大于活动凹模刀块的冲裁切削力的氮气缸,以保证活动凹模刀块在冲裁工件时的切削力;安装在活动凹模刀块上的导向柱和安装在上模座上的导向套组成导向机构,导向机构对沿着冲压方向做伸缩运动的活动凹模刀块进行运动导向;安装在活动凹模刀块外侧的挡块对活动凹模刀块起到限位作用,以提高活动凹模刀块的安装精度及运动的稳定性。The telescopic air pressure device of the utility model adopts a nitrogen cylinder whose initial pressure is greater than the punching cutting force of the movable die cutter block, so as to ensure the cutting force of the movable die cutter block when punching workpieces; it is installed on the movable die cutter block The guide column and the guide sleeve installed on the upper die base form the guide mechanism, and the guide mechanism guides the movement of the movable die cutter block along the stamping direction; the stopper installed on the outside of the movable die cutter block The die cutter block acts as a limiter to improve the installation accuracy and motion stability of the movable die cutter block.
本实用新型结构上的改变,解决了现有技术由于工件冲裁过程不同步而产生大量铁屑的技术问题,从而大幅度的降低了冲压过程中铁屑的产生,消除了铁屑对冲压工序的影响,提高了冲压工件的成品率,延长了冲压模具的使用寿命,起到了提高工作效率和降低损耗的积极作用。The structural change of the utility model solves the technical problem in the prior art that a large amount of iron filings are produced due to the asynchronous punching process of the workpiece, thereby greatly reducing the generation of iron filings in the stamping process and eliminating the impact of iron filings on the stamping process. Impact, improve the yield of stamping workpieces, prolong the service life of stamping dies, and play a positive role in improving work efficiency and reducing losses.
附图说明Description of drawings
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2是本实用新型活动凹模刀块装配图;Fig. 2 is the assembling drawing of movable die cutter block of the present utility model;
图3是现有技术结构示意图。Fig. 3 is a schematic structural diagram of the prior art.
图中:上模座1 挡块2 导向机构3 氮气缸4 上凹模5 活动凹模刀块6 固定凹模废料切削刃7 固定凹模刀块8 工件9 下凸模10 下模废料刀块11 下模座12 上模废料刀块13 让刀缺口14 废料切削刃15 导向套16 导向柱17 压板18 In the figure: Upper Die Base 1
具体实施方法Specific implementation method
下面结合附图与具体实施方法对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific implementation method, the utility model is described in further detail:
如图1所示:上凹模5由活动凹模刀块6和固定凹模刀块8组成,活动凹模刀块6通过氮气缸4与上模座1活动连接,固定凹模刀块8与上模座1固定连接;下凸模10、下模废料刀块11与下模座12固定连接;上凹模5与下凸模10配合对工件9进行冲裁,上凹模5中的固定凹模刀块8上设置的固定凹模废料切削刃7与下模废料刀块11配合,用以切断围框废料;活动凹模刀块6的切削刃口与固定凹模刀块8的切削刃口平齐。 As shown in Figure 1: the upper die 5 is composed of a movable die block 6 and a fixed die block 8, the movable die block 6 is movably connected with the upper die base 1 through a nitrogen cylinder 4, and the fixed die block 8 It is fixedly connected with the upper die base 1; the
如图2所示,挡块2与上模座1螺栓连接,导套3与上模座1固定连接,导杆4与活动凹模刀块6螺栓连接,氮气缸4的底座与上模座1固定连接,氮气缸5的活塞杆与活动刀块固定连接;通过调节氮气缸4的活塞杆与活动凹模刀块6的连接,使活动凹模刀块6的切削刃与固定凹模刀块8的切削刃齐平;调节安装在下模座12上的下模废料刀块11的位置,使下模废料刀块11的废料切削刃与上凹模固定凹模刀块8的固定凹模废料切削刃7对应;选择氮气缸4的初始压力大于其连接的活动凹模刀块6冲裁工件时所需的切削力。 As shown in Figure 2, the
本实用新型的工作原理及工作过程为:如图1所示,压机下行,安装在上模座1上的固定凹模刀块8和活动凹模刀块6将同时下行并同步对材料9进行冲裁,当压机下行至活动凹模刀块6接触到下模废料刀块11时,活动凹模刀块6将停止下行,活动凹模刀块6压住废料围框,而固定凹模刀块8将继续下行,固定凹模刀块8上的固定凹模废料切削刃7与下模废料刀块11配合,二次切断围框废料,使围框废料自然脱落。 The working principle and working process of the present utility model are: as shown in Figure 1, the press machine goes down, and the fixed die cutter block 8 and the movable die cutter block 6 installed on the upper die base 1 will go down simultaneously and simultaneously press the material 9 For blanking, when the press moves down until the movable die cutter block 6 touches the lower die waste cutter block 11, the movable die cutter block 6 will stop descending, and the movable die cutter block 6 will press the waste surrounding frame, and the fixed die The mold cutter block 8 will continue to descend, and the fixed die scrap cutting edge 7 on the fixed die cutter block 8 cooperates with the lower mold scrap cutter block 11 to cut off the surrounding frame waste for the second time, so that the surrounding frame waste comes off naturally. the
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Priority Applications (1)
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| CN2010205043570U CN201768802U (en) | 2010-08-25 | 2010-08-25 | Novel stripping structure of stamping die |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010205043570U CN201768802U (en) | 2010-08-25 | 2010-08-25 | Novel stripping structure of stamping die |
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| CN201768802U true CN201768802U (en) | 2011-03-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736814A (en) * | 2013-12-06 | 2014-04-23 | 上汽通用五菱汽车股份有限公司 | Die structure for cutting edges and scraps |
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2010
- 2010-08-25 CN CN2010205043570U patent/CN201768802U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736814A (en) * | 2013-12-06 | 2014-04-23 | 上汽通用五菱汽车股份有限公司 | Die structure for cutting edges and scraps |
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Granted publication date: 20110323 Termination date: 20130825 |
