CN201766849U - Tobacco harvesting machine with roller knife head - Google Patents
Tobacco harvesting machine with roller knife head Download PDFInfo
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- CN201766849U CN201766849U CN2010202595184U CN201020259518U CN201766849U CN 201766849 U CN201766849 U CN 201766849U CN 2010202595184 U CN2010202595184 U CN 2010202595184U CN 201020259518 U CN201020259518 U CN 201020259518U CN 201766849 U CN201766849 U CN 201766849U
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Abstract
本实用新型公开一种带有滚筒刀头的烟草收获机,包括车架和车行部分,车架上装有烟叶收集箱,车架上装有烟叶采收刀箱,烟叶采收刀箱内装有电机,电机主轴通过联轴器与凸轮支承轴相连,凸轮支承轴上装有两个凸轮、两个摆动从动杆,每个摆动从动杆的一端与烟叶采收刀箱铰接,每个摆动从动杆分别与一个凸轮相接触,摆动从动杆的另一端与柔性刀头相连,所述的柔性刀头为一滚筒。采用上述技术方案的烟草收获机,实现了烟叶的自动采摘,且通过调节烟叶采收刀箱的高度,可以采集不同高度的烟叶;具有采收效率高、摘净率高等特点。与国外的大机械相比,本实用新型的结构简单、成本较低。
The utility model discloses a tobacco harvester with a drum cutter head, which comprises a vehicle frame and a vehicle part. The vehicle frame is equipped with a tobacco leaf collection box, and the vehicle frame is equipped with a tobacco leaf harvesting knife box. A motor is installed in the tobacco leaf harvesting knife box. , the main shaft of the motor is connected with the cam support shaft through a coupling, and the cam support shaft is equipped with two cams and two swing follower rods, one end of each swing follower rod is hinged with the tobacco harvesting knife box, and each swing follower The rods are respectively in contact with a cam, and the other end of the swing driven rod is connected with a flexible cutter head, and the flexible cutter head is a roller. The tobacco harvester adopting the above technical scheme realizes the automatic picking of tobacco leaves, and by adjusting the height of the tobacco leaf harvesting knife box, it can collect tobacco leaves of different heights; it has the characteristics of high harvesting efficiency and high picking rate. Compared with foreign large machines, the utility model has simple structure and low cost.
Description
技术领域technical field
本实用新型属于农业机械,尤其涉及一种烟草收获机。 The utility model belongs to agricultural machinery, in particular to a tobacco harvester. the
背景技术Background technique
我国是世界上的烟叶生产大国,烟草行业在我国的国民经济中占有重要地位。在烟叶的生产过程中,烟叶的采摘是基础性的工作,能否及时的采摘会在很大程度上影响烟叶的质量。在国外,已有各种半机械化和机械化的收获机投入使用,采摘效率较高,能及时完成采摘作业,但是这些设备多数是较大的机械,机构复杂,成本较高。而在国内,则多是纯手工操作,由于人工采摘效率低,需要消耗大量的劳力和时间,并难以保证及时采摘。 my country is a big tobacco leaf producing country in the world, and the tobacco industry occupies an important position in my country's national economy. In the production process of tobacco leaves, the picking of tobacco leaves is the basic work, whether picking in time will affect the quality of tobacco leaves to a great extent. In foreign countries, various semi-mechanized and mechanized harvesters have been put into use. The harvesting efficiency is high and the harvesting operation can be completed in time. However, most of these devices are relatively large machines with complex mechanisms and high costs. In China, most of them are purely manual operations. Due to the low efficiency of manual picking, it needs to consume a lot of labor and time, and it is difficult to ensure timely picking. the
实用新型内容Utility model content
本实用新型的目的是针对上述现有技术的不足,提供一种结构简单、成本低的带有滚筒刀头的烟草收获机,实现烟叶的自动采摘、收集和装筐,并具有采收效率高、摘净率高等特点。 The purpose of this utility model is to provide a tobacco harvester with a simple structure and low cost with a drum cutter head for the above-mentioned deficiencies in the prior art, so as to realize automatic picking, collection and loading of tobacco leaves, and has the advantages of high harvesting efficiency, The characteristics of high extraction rate. the
为实现上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种带有滚筒刀头的烟草收获机,包括车架和车行部分,车架上装有烟叶收集箱,车架上装有烟叶采收刀箱,烟叶采收刀箱内装有电机,电机主轴通过联轴器与凸轮支承轴相连,凸轮支承轴上装有两个凸轮、两个摆动从动杆,每个摆动从动杆的一端与烟叶采收刀箱铰接,每个摆动从动杆分别与一个凸轮相接触,摆动从动杆的另一端与柔性刀头相连,所述的柔性刀头为一滚筒。 A tobacco harvester with a drum cutter head, including a frame and a vehicle part. The frame is equipped with a tobacco leaf collection box, and the frame is equipped with a tobacco leaf harvesting knife box. A motor is installed in the tobacco leaf harvesting knife box, and the motor shaft passes through the The coupling is connected with the cam support shaft, and the cam support shaft is equipped with two cams and two swing driven rods, one end of each swing driven rod is hinged with the tobacco leaf harvesting knife box, and each swing driven rod is respectively connected with a The cams are in contact, and the other end of the swing driven rod is connected with the flexible cutter head, and the flexible cutter head is a roller. the
所述的烟叶采收刀箱上设置有箱顶竖杆、箱左侧横杆和箱右侧横杆,车架上装有采收箱上挂架,箱顶竖杆由螺栓固定在采收箱上挂架上,箱左侧横杆和箱右侧横杆分别通过螺栓固定在车架框上。 The described tobacco leaf harvesting knife box is provided with a box top vertical bar, a box left side bar and a box right side bar, and the frame is equipped with a hanger on the harvesting box, and the box top vertical bar is fixed on the box by bolts. On the upper hanger, the cross bar on the left side of the case and the cross bar on the right side of the case are respectively fixed on the vehicle frame by bolts. the
车架包括主车架顶板和底部叶箱挡板,主车架顶板和底部叶箱挡板通过若干车架框相连,所述的车行系统装在底部叶箱挡板上,主车架顶板上装有发动 机,所述的烟叶收集箱装在主车架顶板上,在底部叶箱挡板和烟叶收集箱之间装有主传送带,主传送带通过传送带输入系统与发动机相连,在底部叶箱下方装有底部传送带,底部传送带也通过传送带输入系统与发动机相连。 The vehicle frame includes the top plate of the main frame and the bottom leaf box baffle. The top plate of the main frame and the bottom leaf box baffle are connected through several frame frames. The engine is installed on the top, the tobacco leaf collection box is installed on the top plate of the main frame, and the main conveyor belt is installed between the bottom leaf box baffle plate and the tobacco leaf collection box. The main conveyor belt is connected with the engine through the conveyor belt input system, and the bottom leaf box The bottom conveyor belt is installed below, and the bottom conveyor belt is also connected to the engine through the conveyor belt input system. the
采用上述技术方案的烟草收获机,由电机带动左右凸轮转动,进而带动柔性刀头上下移动,实现了烟叶的自动采摘,且通过调节烟叶采收刀箱的高度,可以采集不同高度的烟叶;由发动机带动前行,实现烟叶的自动收集和装筐,具有采收效率高、摘净率高等特点。与国外的大机械相比,本实用新型的结构简单、成本较低。 The tobacco harvester adopts the above technical scheme, the motor drives the left and right cams to rotate, and then drives the flexible cutter head to move up and down, realizing the automatic picking of tobacco leaves, and by adjusting the height of the tobacco leaf harvesting knife box, tobacco leaves of different heights can be collected; by Driven by the engine, it realizes the automatic collection and loading of tobacco leaves, which has the characteristics of high harvesting efficiency and high picking rate. Compared with foreign large machines, the utility model has simple structure and low cost. the
附图说明Description of drawings
图1是本实用新型的立体示意图; Fig. 1 is the three-dimensional schematic view of the utility model;
图2是本实用新型另一个角度的立体示意图; Fig. 2 is the perspective view of another angle of the utility model;
图3是本实用新型的主视结构示意图(去掉烟叶收集箱); Fig. 3 is the main view structure schematic diagram of the present utility model (remove tobacco leaf collection box);
图4是图3的左视示意图; Fig. 4 is the left view schematic diagram of Fig. 3;
图5是采收箱上挂架的放大示意图; Fig. 5 is the enlarged schematic view of hanger on the collection box;
图6是本实用新型中烟叶采收刀箱的结构示意图; Fig. 6 is a structural representation of the tobacco leaf harvesting knife box in the utility model;
图7是本实用新型中烟草采收刀箱的装配示意图。 Fig. 7 is a schematic diagram of the assembly of the tobacco harvesting knife box in the utility model. the
其中,1.右前轮,1′.右后轮,2.右侧底部叶箱挡板,3.右前外侧车架框,4.右外侧烟草侧采收刀箱,4′.右内侧烟草侧采收刀箱,5.右前内侧车架框,6.中前右侧车架框,7.发动机,8.主车架顶板,9.中前左侧车架框,10.左前内侧车架框,10′.固定凹槽,11.左外侧烟草侧采收刀箱,11′.左内侧烟草侧采收刀箱,12.左前外侧车架框,13.左侧底部叶箱挡板,14.左前轮,14′.右后轮,15.左侧底部传送带,16.柔性刀头,17.中间底部传送带,19.右侧底部传送带,20.前轮转向系统,21.传送带输入系统,22.右侧主传送带,23.中部主传送带,24.左后外侧车架框,25.左侧主传送带,26.烟叶收集箱,27.固定凹槽,28.采收箱上挂架,28′.螺栓,29左垄烟杆,29′.右垄烟杆,30.电机,31.电机主轴,32.左凸轮,32′.右凸轮,33.左摆动从动杆,33′.右摆动从动杆,34.箱顶竖杆,35.左横杆,35′.右横杆,36.联轴器,37.凸轮支撑轴。 Among them, 1. Right front wheel, 1′. Right rear wheel, 2. Right bottom leaf box baffle, 3. Right front outer frame frame, 4. Right outer tobacco side harvesting knife box, 4′. Right inner tobacco Side harvester box, 5. Right front inner frame frame, 6. Middle front right frame frame, 7. Engine, 8. Main frame top plate, 9. Middle front left frame frame, 10. Left front inner car Frame, 10'. Fixed groove, 11. Left outer tobacco side harvesting knife box, 11'. Left inner tobacco side harvesting knife box, 12. Left front outer frame, 13. Left bottom leaf box baffle , 14. Left front wheel, 14'. Right rear wheel, 15. Left bottom conveyor belt, 16. Flexible cutter head, 17. Middle bottom conveyor belt, 19. Right bottom conveyor belt, 20. Front wheel steering system, 21. Conveyor belt Input system, 22. Right main conveyor belt, 23. Middle main conveyor belt, 24. Left rear outer frame frame, 25. Left main conveyor belt, 26. Tobacco leaf collection box, 27. Fixed groove, 28. On the collection box Hanger, 28'. bolt, 29 left ridge tobacco rod, 29'. right ridge tobacco rod, 30. motor, 31. motor spindle, 32. left cam, 32'. right cam, 33. left swing driven rod, 33 '. right swing follower bar, 34. box top vertical bar, 35. left cross bar, 35 '. right cross bar, 36. coupling, 37. cam support shaft. the
具体实施方式Detailed ways
如图1~3所示的烟草收获机,包括车架和车行部分,车架包括主车架顶板8、左侧底部叶箱挡板13和右侧底部叶箱挡板2,主车架顶板8和底部叶箱挡板13、右侧底部叶箱挡板2之间通过若干车架框相连。主车架顶板8上装有发动机7和烟叶收集箱26,在左侧底部叶箱挡板13和烟叶收集箱26之间装有左侧主传送带25,右侧底部叶箱挡板2和烟叶收集箱26之间装有右侧主传送带22,左侧主传送带25、右侧主传送带22、中部主传送带23通过传送带输入系统21与发动机7相连。车架框又分为左侧、中部和右侧三组,每组又以前后及内外侧或左右侧区分,左前外侧车架框12和左前内侧车架框10之间装有左侧底部传送带15,中前左侧车架框9和中前右侧车架框6之间装有中间底部传送带17,右前内侧车架框5和右前外侧车架框3之间装有右侧底部传送带19。左侧底部传送带15、中间底部传送带17和右侧底部传送带19也通过传送带输入系统21与发动机7相连。 The tobacco harvester shown in Figures 1 to 3 includes a vehicle frame and a vehicle part. The vehicle frame includes a main frame
如图6、图7所示,烟叶采收刀箱上有箱顶竖杆34、箱左侧横杆35和箱右侧横杆35′,烟叶采收刀箱内装有电机30,电机主轴31通过联轴器36与凸轮支承轴37相连,凸轮支承轴37上装有左凸轮32和右凸轮32′,还包括左摆动从动杆33和右摆动从动杆33′,左摆动从动杆33与左凸轮32接触,且左摆动从动杆33与柔性刀头16一端相连;右摆动从动杆33′与右凸轮32′接触,且右摆动从动杆33′与柔性刀头16另一端相连,所述的柔性刀头16为一由弹性材料制成的滚筒,所述的弹性材料可以是橡胶或者塑料或者其他。 As shown in Fig. 6 and Fig. 7, there are box top
烟叶采收刀箱分为左外侧烟叶采收刀箱11、左内侧烟叶采收刀箱11′、右外侧烟叶采收刀箱4和右内侧烟叶采收刀箱4′,如图4~5所示,主车架顶板8上装有采收箱上挂架28,左外侧烟叶采收刀箱11的箱顶竖杆由螺栓28′固定在采收箱上挂架28上,箱左侧横杆35通过螺栓固定在左后外侧车架框24上的固定凹槽内,箱右侧横杆35′固定在左前外侧车架框10上的固定凹槽10′内。左内侧烟叶采收刀箱11′以同样的连接方式装在中前左侧车架框9和中后左侧车架框之间,右外侧烟叶采收刀箱4装在右前内侧车架框5和右后内侧车架框之间,右 内侧烟叶采收刀箱4′装在中前右侧车架框6和中后右侧车架框之间。 The tobacco leaf harvesting knife box is divided into the left outer tobacco leaf
所述车行系统包括前轮转向系统20、发动机、和四个车轮,其中前轮转向系统20控制右前轮1和左前轮14的前进方向,右后轮14′和左后轮由发动机驱动。 Described driving system comprises front-
本实用新型的工作方式以左外侧烟叶采收刀箱11为例说明:电机30启动后,将电机主轴31的转动通过联轴器36传给同轴固结的左凸轮32和右凸轮32′,左摆动从动杆33和右摆动从动杆33′上下往复摆动,通过柔性刀头16将烟叶从茎部拍断,拍断茎部烟叶在向下作用的拍打力作用下,落入底部叶箱,并由左侧底部传送带15、中间底部传送带17、右侧底部传送带19将其送入右侧主传送带22、中部主传送带23、左侧主传送带25,最终送入烟叶收集箱26内。 The working mode of the present utility model is illustrated by taking the left outer tobacco leaf
由于柔性刀头16与烟叶的接触面积较大,故烟叶单位面积上作用的应力较小,因而柔性刀头16在拍打时,既能将成熟的叶茎从根部拍断,又不会损伤烟叶叶面。 Because the contact area between the
烟草的平均高度约1.5m,烟草收获机主车架顶板8的高度超过烟草的平均高度。如图3所示,收获机在向前行走时,右前内侧车架框5、中前右侧车架框6分跨在右垄烟杆29′左右两侧,而左前内侧车架框10、中前左侧车架框9分跨在左垄烟杆29左右两侧。采收刀箱中伸出的柔性刀头上下往复运动拍打烟杆29、29′上的烟叶,致使烟叶从茎秆处断裂,并在向下作用的拍打力的作用下,分别落入处在左、中、右位置的底部叶箱内,然后由底部叶箱下部的底部传送带将烟叶分别送入主传送带上,并最终送入上部的烟叶收集箱26内。 The average height of tobacco is about 1.5m, and the height of the main frame
由于烟草成熟为从下向上分层成熟的,第一次采收最下面的第一层烟叶,过一段时间后再根据成熟情况分别不同时间采收第二层、第三层,逐渐向上层采收。通过将采收箱左、右侧横杆放入车架框上的不同固定凹槽,就能实现采收箱位置从下至上变换。 Since the tobacco matures from the bottom to the top, the first layer of tobacco leaves at the bottom is harvested for the first time, and after a period of time, the second and third layers are harvested at different times according to the maturity, and the upper layer is gradually harvested. receive. By putting the left and right crossbars of the harvesting box into different fixing grooves on the vehicle frame, the position of the harvesting box can be changed from bottom to top. the
所述发动机7是带发电机的柴油发动机。 The
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102334402A (en) * | 2010-07-15 | 2012-02-01 | 河南农业大学 | Tobacco harvesting machine with roller cutter head |
CN103636355A (en) * | 2013-12-05 | 2014-03-19 | 云南昆船电子设备有限公司 | Tobacco leaf picking mechanism |
CN113079816A (en) * | 2021-05-13 | 2021-07-09 | 南京农业大学 | Automatic layering and quantitative harvesting method for tobacco leaves |
-
2010
- 2010-07-15 CN CN2010202595184U patent/CN201766849U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102334402A (en) * | 2010-07-15 | 2012-02-01 | 河南农业大学 | Tobacco harvesting machine with roller cutter head |
CN102334402B (en) * | 2010-07-15 | 2013-05-01 | 河南农业大学 | Tobacco harvesting machine with roller cutter head |
CN103636355A (en) * | 2013-12-05 | 2014-03-19 | 云南昆船电子设备有限公司 | Tobacco leaf picking mechanism |
CN103636355B (en) * | 2013-12-05 | 2016-03-02 | 云南昆船电子设备有限公司 | A kind of tobacco leaf picking mechanism |
CN113079816A (en) * | 2021-05-13 | 2021-07-09 | 南京农业大学 | Automatic layering and quantitative harvesting method for tobacco leaves |
CN113079816B (en) * | 2021-05-13 | 2022-04-12 | 南京农业大学 | Automatic layering and quantitative harvesting method for tobacco leaves |
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