CN201760409U - Sesame cleaning device - Google Patents
Sesame cleaning device Download PDFInfo
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- CN201760409U CN201760409U CN2010205058769U CN201020505876U CN201760409U CN 201760409 U CN201760409 U CN 201760409U CN 2010205058769 U CN2010205058769 U CN 2010205058769U CN 201020505876 U CN201020505876 U CN 201020505876U CN 201760409 U CN201760409 U CN 201760409U
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- 235000003434 Sesamum indicum Nutrition 0.000 title claims abstract description 43
- 238000004140 cleaning Methods 0.000 title claims abstract description 19
- 244000000231 Sesamum indicum Species 0.000 title 1
- 241000207961 Sesamum Species 0.000 claims abstract description 42
- 239000000428 dust Substances 0.000 claims abstract description 15
- 239000006148 magnetic separator Substances 0.000 claims description 4
- 241000196324 Embryophyta Species 0.000 claims 5
- 238000007599 discharging Methods 0.000 claims 4
- 238000009423 ventilation Methods 0.000 claims 2
- 239000004744 fabric Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 8
- 230000007306 turnover Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000036541 health Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000012216 screening Methods 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000007423 decrease Effects 0.000 abstract 1
- 230000003028 elevating effect Effects 0.000 abstract 1
- 230000005484 gravity Effects 0.000 description 8
- 239000002994 raw material Substances 0.000 description 7
- 230000002950 deficient Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 208000035240 Disease Resistance Diseases 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Combined Means For Separation Of Solids (AREA)
Abstract
Description
技术领域technical field
本实用新型属于机械技术领域,涉及一种芝麻清理装置。The utility model belongs to the technical field of machinery and relates to a sesame cleaning device.
背景技术Background technique
芝麻是我国重要的优质油料作物和出口创汇农产品,也是我国发展农业外向型经济的优势作物之一。我国芝麻常年种植面积1200万亩左右,占世界总面积的12%,仅次于印度、苏丹和缅甸,但年总产量约75万吨,占世界总产量的25%,居世界首位,在世界芝麻贸易中具有较强的竞争优势。然而,我国在芝麻生产和加工中还存在一些突出的问题,严重制约了芝麻产业的发展。Sesame is an important high-quality oil crop and an agricultural product for exporting foreign exchange in my country, and it is also one of the dominant crops for the development of my country's agricultural export-oriented economy. The perennial planting area of sesame in my country is about 12 million mu, accounting for 12% of the world's total area, second only to India, Sudan and Myanmar, but the annual total output is about 750,000 tons, accounting for 25% of the world's total output, ranking first in the world. Sesame trade has a strong competitive advantage. However, there are still some outstanding problems in the production and processing of sesame in our country, which seriously restrict the development of sesame industry.
在生产方面,我国仍是以农户为单位分散种植,生产上缺乏合理布局,品种多、乱、杂,不同品种混合种植、混合收购,最终导致芝麻产品一致性差,商品品质低劣;原料专用性差,缺少高油、高蛋白、大粒等专用型芝麻新品种,生产出的芝麻商品与市场需求极不相称,芝麻生产与大中型加工企业的需求不能衔接,加工企业得不到大批量的优质原料,影响加工产品品质和加工效率。其次,我国芝麻主产区涝害严重,缺少高度抗病耐渍芝麻新品种,从而造成芝麻产量低而不稳、年份间差异较大,原料供应无保证。再次,耕作栽培管理粗放,生产上缺乏优质高产规范化种植技术体系。除此之外,生产过程中施用大量化肥、农药等给成品芝麻带来了一定化学品残留,致使产品达不到出口标准,与无公害食品标准差距更大,直接影响着我国芝麻的国际竞争力。In terms of production, our country still uses farmers as the unit of scattered planting. There is no rational layout in production, and there are many, chaotic, and miscellaneous varieties. Different varieties are mixed and purchased, which eventually leads to poor consistency of sesame products and poor product quality; poor specificity of raw materials, Lack of high-oil, high-protein, large-grain and other special-purpose sesame varieties, the sesame products produced are extremely disproportionate to market demand, sesame production cannot meet the needs of large and medium-sized processing enterprises, and processing enterprises cannot obtain large quantities of high-quality raw materials. Affect the quality of processed products and processing efficiency. Secondly, the major sesame producing areas in my country suffer from severe waterlogging and lack of new varieties of sesame with high disease resistance and waterlogging resistance, resulting in low and unstable sesame production, large differences between years, and no guarantee of raw material supply. Thirdly, the cultivation management is extensive, and the production lacks a high-quality and high-yield standardized planting technology system. In addition, the use of a large amount of chemical fertilizers and pesticides in the production process has brought certain chemical residues to the finished sesame, which has caused the product to fail to meet the export standard, and the gap between the pollution-free food standard is even greater, which directly affects the international competition of Chinese sesame. force.
原料质量越差,存在的问题越多,越是考验后期加工中的清理、精选工艺。原料清理加工主要是为了去除黄稍、土块、石子、虫粪、草籽及其他异物。The worse the quality of raw materials, the more problems there are, and the more the cleaning and selection process in post-processing will be tested. Raw material cleaning and processing is mainly to remove yellow spots, soil clods, stones, insect droppings, grass seeds and other foreign matter.
我国目前对芝麻原料的清理加工技术还相当落后,主要存在以下问题:At present, the cleaning and processing technology of sesame raw materials in my country is still quite backward, and there are mainly the following problems:
1)分离方式过于简单,多是普通的筛分和去石,往往只能去除单项杂质。1) The separation method is too simple, most of which are ordinary sieving and stone removal, and often only single impurities can be removed.
2)缺乏系统的组合或是组合不科学,芝麻周转次数多,致使大部分芝麻受损脱皮,即破坏了芝麻的品质,同时油粉粘黏到管道、设备之上,影响设备的使用寿命。2) Lack of systematic combination or unscientific combination, high turnover of sesame seeds, resulting in damage and peeling of most sesame seeds, which destroys the quality of sesame seeds. At the same time, oil powder sticks to pipelines and equipment, affecting the service life of equipment.
3)设备不密闭,致使车间及厂区粉尘、黄稍到处飞扬,生产环境较差,严重损害操作工人的身体健康。3) The equipment is not airtight, causing dust and yellow light to fly everywhere in the workshop and factory area, and the production environment is poor, which seriously damages the health of operating workers.
4)产能低、能耗大,甚至存在重复和浪费,产品质量不稳定或不能达到杂质含量小于0.5wt%的要求。4) Low production capacity, high energy consumption, even duplication and waste, unstable product quality or failure to meet the requirement that the impurity content is less than 0.5 wt%.
发明内容Contents of the invention
基于上述问题,本实用新型提供了一种芝麻清理装置。Based on the above problems, the utility model provides a sesame cleaning device.
为达这一目的,本实用新型采用的技术方案为:一种芝麻清理装置,包括三组分离系统,其中第一组分离系统由自上而下设置且依次相连的风选机、直线振动筛、比重去石机、平面回转筛组成;第二组分离系统由比重去石机和直线振动筛依次连接而成,比重去石机设置在直线振动筛的上方;第三组分离系统包括色选机;每两相邻组之间连有风力提升机。In order to achieve this purpose, the technical solution adopted by the utility model is: a sesame cleaning device, including three sets of separation systems, wherein the first set of separation systems consists of a wind separator, a linear vibrating screen, and a linear vibrating screen arranged from top to bottom and connected in sequence. , specific gravity destoner, and plane rotary screen; the second group of separation system is composed of specific gravity destoner and linear vibrating screen in sequence, and the specific gravity destoner is set above the linear vibrating screen; the third group of separation system includes color sorting machine; every two adjacent groups are connected with a wind hoist.
所述色选机上设有成品芝麻出料口和次品芝麻出料口,次品芝麻出料口与磁选机相连。The color sorter is provided with a finished sesame discharge port and a defective sesame discharge port, and the defective sesame discharge port is connected with the magnetic separator.
所述直线振动筛的筛网为编织网,筛面尺寸为宽1米、长2米。The screen mesh of the linear vibrating screen is a woven mesh, and the size of the screen surface is 1 meter wide and 2 meters long.
所述直线振动筛、比重去石机、平面回转筛上方设有集尘罩,集尘罩上方排风口及风选机、风力提升机的排风口均接有粉尘输送管道,粉尘输送管道上设置有通风机。The linear vibrating sieve, the specific gravity destoner, and the plane rotary sieve are provided with a dust collection hood, and the air outlet above the dust collection hood, the air separator, and the air outlet of the wind hoist are all connected with dust conveying pipes, and the dust conveying pipes There is a ventilator on it.
所述装置还包括另一风力提升机,该风力提升机的出料口与风选机的进料口相连通,风力提升机的排风口接有输送管道,该管道上设置有过滤器和通风机。The device also includes another wind lifter, the discharge port of the wind lifter communicates with the feed port of the winnowing machine, the air outlet of the wind lifter is connected with a conveying pipeline, and the pipeline is provided with a filter and ventilator.
本实用新型各部分组合科学,布局合理,使得整个清理流程非常顺畅,芝麻周转次数少,大大提升了生产效率。普通筛分与色选、磁选等多种手段配合使用,清理、分级同时进行,为芝麻后期的针对性深加工提供了便利。提升由原来的斗式提升改为风力输送,降低了破损率,减少了堵塞。筛面筛网的改进使芝麻的清理速度加快,且破损率低能够稳定在0.2wt%以下,大大提高了产量和质量。同时,本装置还增加了集尘设施,净化了工作环境,以保证操作工人的身心健康。The combination of each part of the utility model is scientific and the layout is reasonable, so that the whole cleaning process is very smooth, the number of turnovers of sesame seeds is small, and the production efficiency is greatly improved. Ordinary screening is used in conjunction with various methods such as color separation and magnetic separation, and cleaning and grading are carried out at the same time, which provides convenience for the targeted deep processing of sesame in the later stage. The lifting is changed from the original bucket lifting to wind conveying, which reduces the damage rate and reduces the blockage. The improvement of the sieve surface sieve makes the cleaning speed of the sesame faster, and the damage rate is low and can be kept below 0.2wt%, which greatly improves the yield and quality. At the same time, the device also adds dust collection facilities to purify the working environment to ensure the physical and mental health of the operating workers.
附图说明Description of drawings
图1是本实用新型的机构示意图。Fig. 1 is a schematic diagram of the mechanism of the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的说明。Below in conjunction with accompanying drawing, the utility model is described further.
一种芝麻清理装置,包括三组分离系统,其中第一组分离系统由自上而下设置且依次相连的风选机2、直线振动筛3-1、比重去石机4-1、平面回转筛5组成;第二组分离系统由比重去石机4-2和直线振动筛3-2依次连接而成,比重去石机4-2设置在直线振动筛3-2的上方;第三组分离系统包括色选机6和磁选机,色选机6上设有成品芝麻出料口7和次品芝麻出料口8,次品芝麻出料口8与磁选机相连。所述装置还包括三个风力提升机1-1、1-2、1-3,风力提升机1-1设在原料仓与风选机2之间,其出料口与风选机2的进料口相连通,风力提升机1-1的排风口接有输送管道,该管道上设置有过滤器10和通风机9。风力提升机1-2、1-3分别设置在第二组分离系统和第三组分离系统前,第一、二组分离系统靠风力提升机1-2连在一起,第二、三组分离系统靠风力提升机1-3连接。A sesame cleaning device, including three sets of separation systems, wherein the first set of separation systems consists of a wind separator 2, a linear vibrating screen 3-1, a specific gravity destoner 4-1, and a plane rotary Sieve 5; the second group of separation system is composed of specific gravity destoner 4-2 and linear vibrating screen 3-2 connected in sequence, and specific gravity destoner 4-2 is set above the linear vibrating screen 3-2; the third group The separation system includes a color sorter 6 and a magnetic separator. The color sorter 6 is provided with a finished sesame discharge port 7 and a defective sesame discharge port 8, and the defective sesame discharge port 8 is connected to the magnetic separator. The device also includes three wind lifters 1-1, 1-2, 1-3, the wind lifter 1-1 is located between the raw material warehouse and the wind separator 2, and its discharge port is connected to the air separator 2. The feeding ports are connected, and the air outlet of the wind hoist 1-1 is connected with a conveying pipeline, and the pipeline is provided with a filter 10 and a ventilator 9 . The wind lifters 1-2 and 1-3 are respectively arranged in front of the second group separation system and the third group separation system. The first and second group separation systems are connected together by the wind force lifter 1-2. The system is connected by the wind hoist 1-3.
直线振动筛3-1、3-2的筛网为编织网,筛面尺寸为宽1米、长2米。The screens of the linear vibrating screens 3-1 and 3-2 are braided, and the size of the screen surface is 1 meter wide and 2 meters long.
直线振动筛3-1和3-2、比重去石机4-1和4-2、平面回转筛5上方设有集尘罩,集尘罩上方排风口及风选机2、风力提升机1-1、1-2、1-3的排风口均接有粉尘输送管道,粉尘输送管道上设置有通风机9。Linear vibrating screens 3-1 and 3-2, specific gravity stone removal machines 4-1 and 4-2, and a dust collection hood above the plane rotary screen 5, the air outlet above the dust collection hood and the wind separator 2, and the wind hoist The air outlets of 1-1, 1-2, and 1-3 are all connected with dust conveying pipes, and a fan 9 is arranged on the dust conveying pipes.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205058769U CN201760409U (en) | 2010-08-26 | 2010-08-26 | Sesame cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205058769U CN201760409U (en) | 2010-08-26 | 2010-08-26 | Sesame cleaning device |
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| CN201760409U true CN201760409U (en) | 2011-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010205058769U Expired - Fee Related CN201760409U (en) | 2010-08-26 | 2010-08-26 | Sesame cleaning device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240653A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Process for washing sesame with water |
| CN102240652A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Sesame washing processing device |
| CN103908997A (en) * | 2014-03-14 | 2014-07-09 | 郑州格德格瑞机械工程有限公司 | Sesame powdering process and special powdering system thereof |
| CN111871756A (en) * | 2020-08-17 | 2020-11-03 | 湖北元大生物能量平衡科技有限公司 | Rapeseed particle classification screening system |
-
2010
- 2010-08-26 CN CN2010205058769U patent/CN201760409U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240653A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Process for washing sesame with water |
| CN102240652A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Sesame washing processing device |
| CN103908997A (en) * | 2014-03-14 | 2014-07-09 | 郑州格德格瑞机械工程有限公司 | Sesame powdering process and special powdering system thereof |
| CN111871756A (en) * | 2020-08-17 | 2020-11-03 | 湖北元大生物能量平衡科技有限公司 | Rapeseed particle classification screening system |
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Granted publication date: 20110316 Termination date: 20120826 |