CN201752201U - Miniature vegetable factory - Google Patents

Miniature vegetable factory Download PDF

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Publication number
CN201752201U
CN201752201U CN2010202568242U CN201020256824U CN201752201U CN 201752201 U CN201752201 U CN 201752201U CN 2010202568242 U CN2010202568242 U CN 2010202568242U CN 201020256824 U CN201020256824 U CN 201020256824U CN 201752201 U CN201752201 U CN 201752201U
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nutrient solution
micro
vegetable factory
air
tank
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魏灵玲
杨其长
段发民
王利斌
葛一峰
李群
田利静
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Beijing Ieda Protected Horticulture Co Ltd
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Beijing Ieda Protected Horticulture Co Ltd
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Priority to PCT/CN2011/075135 priority patent/WO2012003750A1/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • A01G31/06Hydroponic culture on racks or in stacked containers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Hydroponics (AREA)

Abstract

The utility model relates to a miniature vegetable factory, which belongs to vegetable production devices in the field of agricultural machinery. The miniature vegetable factory comprises a cabinet, a water culture device, an automatic nutrient solution circulating system, an air circulating system, a manual light filling system and an intelligent control system. In a closed environment, various environment factors can be controlled by different environment control systems, so that plants can grow in the optimum environmental condition, environmental conditions including light illumination, temperature, humidity, moisture, nutrition, CO2 and the like can be most suitable for plant growth, and vegetables growing in the vegetable factory are strong, high in yield and fine in quality. The miniature vegetable factory realizes intelligent control and automatic management, reduces labor intensity and labor time greatly, guarantees health and nutrient food and drinks for family life in the future, is an essential article for comfortable and convenient life of modern families, and can also be used as a greening ornament for family life, an air purifier, a natural oxygen bar and the like.

Description

一种微型蔬菜工厂 A micro vegetable factory

技术领域technical field

本实用新型涉及一种微型蔬菜工厂,具体为一种家庭用的微型蔬菜生产工厂,属于农业机械领域的蔬菜生产装置。The utility model relates to a miniature vegetable factory, in particular to a family-used miniature vegetable production factory, which belongs to the vegetable production device in the field of agricultural machinery.

背景技术Background technique

随着人们生活水平的逐步提高及对食物需求的改变,健康、绿色、环保、便捷的生活方式越来越受重视,卫生、营养、健康的食物愈来愈受到人们的喜爱,其中绿色无公害、新鲜洁净的蔬菜产品对人们的现代生活尤为重要。而如何快捷的生产这种蔬菜成为人们关注的重要话题。With the gradual improvement of people's living standards and changes in food demand, more and more attention has been paid to healthy, green, environmentally friendly, and convenient lifestyles. Hygienic, nutritious, and healthy foods are becoming more and more popular among people, among which green is pollution-free. , Fresh and clean vegetable products are particularly important to people's modern life. And how to produce this vegetable quickly has become an important topic that people pay attention to.

植物工厂是植物栽培的最高境界,它为植物提供了生长发育的最佳环境,集成了全自动、全智能的环境模拟技术为植物的生长与发育创造出最佳的人工环境,是完全可控可调、按照人的意志进行管理的一种生产模式。它是集约化最高的一种农业生产方式,采用完全工厂化流程式作业的生产模式,规避了外界气候因子的一切干扰,实现了栽培环境的精确模拟,所生产的蔬菜品质高、产量好,具有传统栽培模式无法比拟的优势。The plant factory is the highest state of plant cultivation, it provides the best environment for the growth and development of plants, integrates fully automatic and fully intelligent environment simulation technology to create the best artificial environment for the growth and development of plants, it is completely controllable A production mode that can be adjusted and managed according to human will. It is the most intensive agricultural production method. It adopts a production mode of complete factory-like process operation, avoids all interference from external climatic factors, and realizes accurate simulation of the cultivation environment. The vegetables produced are of high quality and good yield. It has incomparable advantages over the traditional cultivation mode.

实用新型内容Utility model content

本实用新型的目的是提供一种微型蔬菜工厂,本实用新型的微型蔬菜工厂是针对家庭开发的一种微型植物工厂,采用全封闭式智能环境控制系统,精巧美观,便捷实用,智能操控、管理方便。既可很好的满足人们日常生活对蔬菜产品的基本需要,还可以作为家庭生活的绿色装饰品、空气净化器、天然氧吧,实现低碳、智能、环保、健康的生活。另外,这种家庭蔬菜工厂可以广泛应用于气候环境恶劣,不适合植物生长的区域,如沙漠化地域、海洋舰艇、南北极地等特殊地带,从而满足特殊群体的需求,为解决非可耕地人类生存问题做出贡献。The purpose of this utility model is to provide a miniature vegetable factory. The miniature vegetable factory of this utility model is a kind of miniature plant factory developed for families. It adopts a fully enclosed intelligent environment control system, which is exquisite and beautiful, convenient and practical, and intelligently controlled and managed. convenient. It can not only meet people's basic needs for vegetable products in daily life, but also can be used as green decorations, air purifiers, and natural oxygen bars in family life to achieve low-carbon, intelligent, environmentally friendly, and healthy life. In addition, this family vegetable factory can be widely used in areas with harsh climates that are not suitable for plant growth, such as desertification areas, ocean ships, and Arctic and Antarctic areas, so as to meet the needs of special groups and solve the problem of human survival on non-arable land. make a contribution.

为实现本实用新型的目的,采取以下技术方案:For realizing the purpose of this utility model, take following technical scheme:

一种微型蔬菜工厂,其特征在于:包括柜体,柜体内设置水耕栽培装置、营养液自动循环系统、空气循环系统、人工补光系统和智能控制系统。A micro-vegetable factory is characterized in that it includes a cabinet body, and a hydroponic cultivation device, an automatic nutrient solution circulation system, an air circulation system, an artificial light supplement system and an intelligent control system are arranged in the cabinet body.

一种优选的技术方案,其特征在于:所述柜体的正面由上、中、下三部分组成,柜体的背面具有一个夹层,柜体的最底部设有轮子。A preferred technical solution is characterized in that: the front of the cabinet is composed of upper, middle and lower parts, the back of the cabinet has a mezzanine, and the bottom of the cabinet is provided with wheels.

所述柜体的正面的上部,内部安装PLC(可编程逻辑控制器),表面一侧设置人机交互界面,另一侧设有维修口,维修口用钢板以螺丝固定封闭。On the top of the front of the cabinet, a PLC (programmable logic controller) is installed inside, a man-machine interface is arranged on one side of the surface, and a maintenance port is provided on the other side, and the maintenance port is fixed and closed with a steel plate with screws.

所述柜体的正面的中部为栽培室,具有三扇向外拉的门。栽培室内设置水耕栽培装置和人工补光系统。The middle part of the front of the cabinet is a cultivation chamber, which has three doors that are pulled outwards. The cultivation room is equipped with a hydroponic cultivation device and an artificial lighting system.

所述柜体的正面的下部安装空调系统、营养液箱和水泵,具有三扇向外拉的门。The lower part of the front of the cabinet is equipped with an air-conditioning system, a nutrient solution tank and a water pump, and has three outwardly drawn doors.

所述柜体的夹层内设置回风道、进风道、散热风道、供液管和回液管,夹层顶部设有出气孔,夹层厚度为10cm。The interlayer of the cabinet body is provided with a return air duct, an air inlet duct, a heat dissipation air duct, a liquid supply pipe and a liquid return pipe, and an air outlet is provided on the top of the interlayer, and the thickness of the interlayer is 10cm.

一种优选的技术方案,其特征在于:所述的水耕栽培装置包括水耕栽培槽和定植盖板,所述的水耕栽培槽在侧面分别设有供液孔和回液孔,在底面上设有排液孔,所述定植盖板上设有定植孔,纵向放置在水耕栽培槽上。A preferred technical solution is characterized in that: the hydroponic cultivation device includes a hydroponic cultivation tank and a planting cover plate, and the hydroponic cultivation tank is respectively provided with a liquid supply hole and a liquid return hole on the side, and a liquid return hole on the bottom surface There are liquid drainage holes on the top, and the planting cover plate is provided with planting holes, which are vertically placed on the hydroponic cultivation tank.

所述的水耕栽培槽深10cm,纵向长度为50cm,横向长度为180cm,所述的供液孔和回液孔的孔径为3-8cm,排液孔的孔径为3-6cm。The hydroponic cultivation groove is 10cm deep, the longitudinal length is 50cm, and the transverse length is 180cm. The apertures of the liquid supply holes and liquid return holes are 3-8cm, and the apertures of the liquid drainage holes are 3-6cm.

所述定植盖板纵向长度为51cm,横向长度为20cm,纵向每间隔10cm设有直径为2.5cm的定植孔,每个水耕栽培槽上放置9个定植盖板。The longitudinal length of the planting cover plate is 51 cm, the transverse length is 20 cm, and the vertical length is 2.5 cm at intervals of 10 cm. There are 2.5 cm planting holes, and 9 planting cover plates are placed on each hydroponic cultivation tank.

所述的水耕栽培槽为不锈钢或PVC材料制成,所述的定植盖板为高密度泡沫材料制成。The hydroponic cultivation tank is made of stainless steel or PVC material, and the planting cover plate is made of high-density foam material.

一种优选的技术方案,其特征在于:所述的营养液自动循环系统包括水耕栽培槽、营养液箱、水泵、供液管、回液管、检测器、PLC、自动配液系统和营养液强排管线,水泵置于营养液箱内,供液管底端与水泵连接,营养液通过供液管流入水耕栽培槽中,再通过回液管流回营养液箱,自动配液系统通过管线与营养液箱相连,强排管线与供液管相连,其上安装强排阀门。A preferred technical solution is characterized in that: the nutrient solution automatic circulation system includes a hydroponic cultivation tank, a nutrient solution tank, a water pump, a liquid supply pipe, a liquid return pipe, a detector, PLC, an automatic liquid distribution system and a nutrient solution The liquid discharge pipeline, the water pump is placed in the nutrient solution tank, the bottom of the liquid supply pipe is connected to the water pump, the nutrient solution flows into the hydroponic cultivation tank through the liquid supply pipe, and then flows back to the nutrient solution tank through the liquid return pipe, automatic liquid distribution system The pipeline is connected with the nutrient solution tank, the forced discharge pipeline is connected with the liquid supply pipe, and a forced discharge valve is installed on it.

所述的自动配液系统包括配液箱和计量泵,配液箱通过管线与计量泵相连,剂量泵通过管线与营养液箱相连。营养液可以实现自动配制。The automatic liquid distribution system includes a liquid distribution tank and a metering pump, the liquid distribution tank is connected to the metering pump through a pipeline, and the dosage pump is connected to the nutrient solution tank through a pipeline. The nutrient solution can be automatically prepared.

所述的供液管上安装供液阀门。可以对供液流速进行调节。A liquid supply valve is installed on the liquid supply pipe. The flow rate of the liquid supply can be adjusted.

所述的营养液自动循环系统还包括搅拌管线,所述的搅拌管线一端连接在靠近营养液箱的供液管上,另一端与营养液箱相连,搅拌管线上安装搅拌阀门。The nutrient solution automatic circulation system also includes a stirring pipeline, one end of which is connected to a liquid supply pipe close to the nutrient solution tank, and the other end is connected to the nutrient solution tank, and a stirring valve is installed on the stirring pipeline.

所述的营养液自动循环系统还包括给水管线,所述给水管线与营养液箱相连,其上安装给水阀门。The nutrient solution automatic circulation system also includes a water supply pipeline, the water supply pipeline is connected with the nutrient solution tank, and a water supply valve is installed on it.

检测器可实时监测箱体内营养液的pH、EC、溶氧、液位等各项指标,并将各种监测数据传送到PLC,通过PLC对自动配液系统进行控制,实现各项参数的调节,保证各项参数适应蔬菜生长发育需求。The detector can monitor the pH, EC, dissolved oxygen, liquid level and other indicators of the nutrient solution in the tank in real time, and transmit various monitoring data to the PLC, and control the automatic liquid dosing system through the PLC to realize the adjustment of various parameters , to ensure that various parameters meet the needs of vegetable growth and development.

一种优选的技术方案,其特征在于:所述的空气循环系统包括栽培室内部气体循环系统和栽培室与外界气体循环系统,内部气体循环系统包括风道和空调系统,风道与空调系统相连通,栽培室与外界气体循环系统包括进气孔、出气孔和散热风道。A preferred technical solution is characterized in that: the air circulation system includes the internal air circulation system of the cultivation room and the air circulation system between the cultivation room and the outside world, the internal air circulation system includes an air duct and an air conditioning system, and the air duct is connected to the air conditioning system Communication, the cultivation room and the external air circulation system include air intake holes, air outlet holes and cooling air ducts.

所述的风道分布于微型蔬菜工厂柜体的背面夹层中,设有三个风道,中间的风道为进风道,两侧的风道为回风道。The air ducts are distributed in the back interlayer of the micro-vegetable factory cabinet, and there are three air ducts, the air duct in the middle is the air inlet duct, and the air ducts on both sides are the return air ducts.

所述的进风道上安装过滤网,进风道顶端与风机相连。A filter screen is installed on the air inlet duct, and the top of the air inlet duct is connected with the fan.

所述的空调系统包括风机和压缩机组,位于微型蔬菜工厂柜体的下部。The air-conditioning system includes a blower fan and a compressor unit, which are located in the lower part of the cabinet of the micro-vegetable factory.

所述的进气孔分布于微型蔬菜工厂柜体侧面,出气孔分布于微型蔬菜工厂柜体顶部,出气孔和进气孔直径为3-6cm。The air inlets are distributed on the side of the cabinet of the miniature vegetable factory, and the outlets are distributed on the top of the cabinet of the miniature vegetable factory, and the diameters of the outlets and the inlets are 3-6cm.

一种优选的技术方案,其特征在于:所述的人工补光系统包括植物生长光源、光照检测器和PLC,所述的植物生长光源安装在微型蔬菜工厂每层栽培室的顶部,植物生长光源均匀地间隔排列。A preferred technical solution is characterized in that: the artificial light supplement system includes a plant growth light source, a light detector and a PLC, and the plant growth light source is installed on the top of each layer of the cultivation room in the micro-vegetable factory, and the plant growth light source Evenly spaced.

所述的植物生长光源为LED植物生长灯和荧光灯,LED植物生长灯和荧光灯横向或纵向交替排列,灯管间距为8-12cm。The plant growth light sources are LED plant growth lamps and fluorescent lamps, the LED plant growth lamps and fluorescent lamps are alternately arranged horizontally or vertically, and the distance between the lamp tubes is 8-12cm.

在所述栽培室两侧面的上部,与植物生长光源同一高度处,设置光源散热孔。On the upper part of the two sides of the cultivation room, at the same height as the plant growth light source, heat dissipation holes for the light source are arranged.

所述散热孔的间距为6-10cm,散热孔直径为4cm-6cm。The distance between the heat dissipation holes is 6-10cm, and the diameter of the heat dissipation holes is 4cm-6cm.

在植物生长光源下方设置光源热量隔离板。A light source heat isolation plate is arranged below the plant growth light source.

所述的光源热量隔离板位于植物生长光源下方1-2cm处,采用透明亚克力板制成。The light source heat isolation board is located 1-2 cm below the plant growth light source and is made of transparent acrylic board.

在微型蔬菜工厂供蔬菜生长的栽培室内设有光照检测器,光照检测器在为植物补光过程中,可以收集光源的光照强度、光照频率、光照周期等信息,并将这些信息传输到微型蔬菜工厂顶部的PLC内,PLC可按照预先根据植物生长特性设定的最佳光照参数实时对光源各项指标进行调控,使各项光照指标适合植物生长发育要求。There is a light detector in the cultivation room of the micro-vegetable factory for vegetable growth. The light detector can collect information such as light intensity, light frequency, and light cycle of the light source during the process of supplementing light for the plants, and transmit this information to the micro-vegetables. In the PLC on the top of the factory, the PLC can adjust the indicators of the light source in real time according to the optimal light parameters set in advance according to the characteristics of plant growth, so that the various light indicators can meet the requirements of plant growth and development.

一种微型蔬菜工厂的智能控制系统,其特征在于:包括传感器、PLC(可编程逻辑控制器)、人机交互界面和执行机构,传感器、人机交互界面和执行机构分别与PLC相连。An intelligent control system for a micro-vegetable factory is characterized in that it includes a sensor, a PLC (programmable logic controller), a man-machine interface and an actuator, and the sensor, the man-machine interface and the actuator are respectively connected to the PLC.

所述的传感器包括pH传感器、EC(电导率)传感器、液位传感器、液温传感器、湿度传感器、温度传感器、二氧化碳传感器、光照传感器等。The sensors include pH sensors, EC (conductivity) sensors, liquid level sensors, liquid temperature sensors, humidity sensors, temperature sensors, carbon dioxide sensors, light sensors and the like.

所述的人机交互界面为HMI(人机界面)显示屏。The human-computer interaction interface is an HMI (human-machine interface) display screen.

所述的执行机构包括补光装置、供回液和给排水装置及环境控制装置等。The executive mechanism includes a light supplement device, a liquid supply and return device, a water supply and drainage device, an environment control device and the like.

智能控制系统还包括摄像头和监控器,摄像头通过网络与监控器相连。摄像头安装在微型蔬菜工厂的栽培室内,通过监视器实现远端监控。The intelligent control system also includes a camera and a monitor, and the camera is connected with the monitor through a network. The camera is installed in the cultivation room of the micro vegetable factory, and the remote monitoring is realized through the monitor.

有益效果:本微型蔬菜生产工厂可以在封闭的环境中,通过各个环境控制系统对各个环境因子的调控,使植物在最适宜的环境条件下生长,光照、温度、湿度、水分、营养、CO2等环境条件都达到植物生长最适合状态,生产的蔬菜茁壮,产量高、品质好。此外,在密闭的空间中生长的蔬菜,植物在生长的过程中与外界完全隔离,有效防止了病菌,大大减小了病虫害的发生几率,因此可以实现蔬菜无农药的生产,从而达到无污染、无公害绿色蔬菜生产的标准。此外,这种密闭的环境,使蔬菜不受外界环境的影响,不管季节和气候导致的光照、温度、湿度、CO2等外部环境条件的改变都不会改变蔬菜工厂内部的环境条件,植物生长发育不会受到丝毫影响,可实现周期性连续工厂化生产。Beneficial effects: the micro-vegetable production factory can be in a closed environment, through the regulation and control of various environmental factors by various environmental control systems, so that plants can grow under the most suitable environmental conditions, such as light, temperature, humidity, water, nutrition, CO 2 And other environmental conditions have reached the most suitable state for plant growth, and the vegetables produced are strong, with high yield and good quality. In addition, vegetables grown in a confined space are completely isolated from the outside world during the growth process, which effectively prevents germs and greatly reduces the probability of pests and diseases. Therefore, the production of vegetables without pesticides can be achieved, so as to achieve pollution-free, Standards for the production of pollution-free green vegetables. In addition, this kind of airtight environment keeps vegetables from being affected by the external environment. Regardless of changes in external environmental conditions such as light, temperature, humidity, and CO 2 caused by seasons and climates, the internal environmental conditions of the vegetable factory will not be changed, and plant growth The development will not be affected at all, and periodic continuous factory production can be realized.

此外,这种系统实现了智能化控制、自动化管理,极大减少了劳动力,极大降低了劳动强度和劳动时间,是未来家庭生活的健康营养饮食的保证,是现代家庭舒适便捷生活的必备品,还可以作为家庭生活的绿色装饰品、空气净化器、天然氧吧等。In addition, this system realizes intelligent control and automatic management, which greatly reduces the labor force, labor intensity and labor time. It is the guarantee of healthy and nutritious diet for family life in the future, and it is a must for the comfortable and convenient life of modern families. It can also be used as a green decoration for family life, an air purifier, a natural oxygen bar, etc.

综合上述因素,本家庭蔬菜工厂可以为蔬菜满足最适生长发育环境要求,通过便捷操作,智能的控制,可以生产出新鲜、绿色无公害蔬菜,满足家庭日常生活饮食对蔬菜的需求。Combining the above factors, this family vegetable factory can meet the requirements of the most suitable growth and development environment for vegetables. Through convenient operation and intelligent control, it can produce fresh, green and pollution-free vegetables to meet the needs of the family's daily diet for vegetables.

下面通过附图和具体实施方式对本实用新型做进一步说明,但并不意味着对本实用新型保护范围的限制。The utility model will be further described below through the accompanying drawings and specific embodiments, but it does not mean that the protection scope of the utility model is limited.

附图说明Description of drawings

图1为微型蔬菜工厂柜体的结构示意图。Fig. 1 is a structural schematic diagram of a micro-vegetable factory cabinet.

图2为微型蔬菜工厂柜体内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the micro-vegetable factory cabinet.

图3为微型蔬菜工厂柜体夹层结构示意图。Fig. 3 is a schematic diagram of the interlayer structure of the micro-vegetable factory cabinet.

具体实施方式Detailed ways

家庭蔬菜工厂,其主要结构包括柜体,柜体内设置水耕栽培装置、营养液自动循环系统、空气循环系统、人工补光系统和智能控制系统。The main structure of the family vegetable factory includes a cabinet, which is equipped with a hydroponic cultivation device, an automatic nutrient solution circulation system, an air circulation system, an artificial light supplement system and an intelligent control system.

微型蔬菜工厂柜体,长度180cm,宽70cm,高225cm,基本材料为不锈钢材料。微型蔬菜工厂柜体的结构如图1所示,其中1为栽培室,2为玻璃门,3为轮子,4为人机交互界面,5为玻璃门把手。柜体最底部设有四个自由滑动的轮子3,移动方便。柜体的正面由上、中、下三部分组成,柜体的背面具有一个夹层。从柜体200cm处到柜体顶部边缘处为柜体正面的上部,该部分高度为150mm,为不锈钢结构,内部安装PLC(可编程逻辑控制器),一侧设置人机交互界面4,另一侧设有维修口,维修口用钢板以螺丝固定、封闭,可以拆卸,便于维修。从柜体50cm处往上至200cm处的区域为柜体正面的中部,该部分为蔬菜栽培室1,内部设置上下两个隔板,将栽培室1分成上、中、下三层。具有三扇向外拉的玻璃门2,每扇门周边5cm为不锈钢结构,剩余部分为玻璃结构,透过玻璃可直接观察到栽培室内植物生长情况。左侧门可以往左侧拉开,中间门与右侧门左右对开。每扇玻璃门上包含一玻璃门把手5。从轮子顶部柜体底边缘向上至柜体50cm处为柜体正面的下部,该部分包括三扇向外拉的门,每扇门都为不锈钢材料,左侧门可以往左侧拉开,中间门与右侧门左右对开,每扇门上包含一把手。内部安装空调系统、营养液箱和水泵,打开门,可以检查空调系统及营养液箱状况及水泵运转情况。Micro vegetable factory cabinet, length 180cm, width 70cm, height 225cm, the basic material is stainless steel. The structure of the micro-vegetable factory cabinet is shown in Figure 1, where 1 is the cultivation room, 2 is the glass door, 3 is the wheels, 4 is the human-computer interface, and 5 is the glass door handle. The bottom of the cabinet is provided with four freely sliding wheels 3 for easy movement. The front of the cabinet is composed of upper, middle and lower parts, and the back of the cabinet has a mezzanine. From the 200cm of the cabinet to the edge of the top of the cabinet is the upper part of the front of the cabinet. This part is 150mm in height and is made of stainless steel. PLC (programmable logic controller) is installed inside. There is a maintenance port on the side. The maintenance port is fixed and closed with steel plates and screws, and can be disassembled for easy maintenance. The area from 50cm up to 200cm from the cabinet is the middle part of the front of the cabinet. This part is the vegetable cultivation room 1. The interior is provided with two partitions up and down, and the cultivation room 1 is divided into upper, middle and lower layers. There are three outwardly drawn glass doors 2, the 5cm around each door is made of stainless steel, and the rest is made of glass, through which the growth of indoor plants can be directly observed. The left door can be opened to the left, and the middle door and the right door are opened left and right. Each glass door includes a glass door handle 5 . From the bottom edge of the cabinet on the top of the wheels to 50cm from the bottom of the cabinet is the lower part of the front of the cabinet. This part includes three doors that pull outwards. Each door is made of stainless steel. The left door can be pulled to the left. The doors are split left and right from the right door, and each door contains a handle. The air-conditioning system, nutrient solution tank and water pump are installed inside, and the condition of the air-conditioning system, nutrient solution tank and water pump can be checked by opening the door.

每层栽培室内设置水耕栽培装置和营养液供、回液管道。水耕栽培装置包括水耕栽培槽和定植盖板,水耕栽培槽通过供液管和回液管与营养液箱相连接,实现营养液的自动供应。水耕栽培槽深10cm,纵向长度为53cm,横向长度为176cm;每层水耕栽培槽在右侧设有孔径为3cm的供液孔和回液孔,供液孔直接与供液管连接,回液孔直接与回液管相连,从而实现营养液的供给与排放。此外,水耕栽培槽底部一侧,设有排液孔,孔径为6cm,在植物栽培过程中,排液孔用塞子堵住,为进行栽培槽营养液的更换与栽培槽的清洗,打开塞子,可实现液体强行排放。定植盖板纵向长度为51cm,横向长度为20cm,每个定植盖板上纵向每间隔10cm设有直径为2.5cm的定植孔,每层水耕栽培槽上可纵向放置9个定植盖板,可将植物直接定植在定植孔内。水耕栽培槽材料为不锈钢或PVC材料,定植盖板材料为高密度泡沫材料。Each layer of cultivation room is equipped with hydroponic cultivation device and nutrient solution supply and return pipeline. The hydroponic cultivation device includes a hydroponic cultivation tank and a planting cover plate, and the hydroponic cultivation tank is connected with a nutrient solution tank through a liquid supply pipe and a liquid return pipe to realize automatic supply of nutrient solution. The hydroponic cultivation tank is 10cm deep, the longitudinal length is 53cm, and the horizontal length is 176cm; each layer of hydroponic cultivation tank is provided with a liquid supply hole and a liquid return hole with a diameter of 3cm on the right side, and the liquid supply hole is directly connected with the liquid supply pipe. The liquid return hole is directly connected with the liquid return pipe, so as to realize the supply and discharge of the nutrient solution. In addition, on the bottom side of the hydroponic cultivation tank, there is a drain hole with a diameter of 6 cm. During the plant cultivation process, the drain hole is blocked with a plug. In order to replace the nutrient solution of the cultivation tank and clean the cultivation tank, open the plug. , can realize forced discharge of liquid. The vertical length of the planting cover plate is 51cm, and the horizontal length is 20cm. Each planting cover plate is provided with a colonization hole with a diameter of 2.5cm at an interval of 10cm in the vertical direction. Nine planting cover plates can be placed vertically on each layer of hydroponic cultivation tank. Plant the plants directly in the planting hole. The material of the hydroponic cultivation tank is stainless steel or PVC material, and the material of the planting cover plate is high-density foam material.

微型蔬菜工厂的营养液自动循环系统包括水耕栽培槽、营养液箱、水泵、供液管、回液管、检测器、PLC、自动配液系统和营养液强排管线等。可实现营养液的自动循环供液、营养液自动配制及液位自动调控等功能。营养液箱位于微型蔬菜工厂最下层,水泵置于营养液箱内,供液管和回液管并排纵向布置于栽培室夹层一侧。供液管底端与水泵连接,另一端与每层栽培室水耕栽培槽上的供液孔连接,营养液通过供液管直接流通到植物栽培室水耕栽培槽内,实现植物营养的供给。回液管一端与每层栽培室水耕栽培槽上的回液孔连通,底端与营养液箱相连,液位超过一定高度时,多余营养液通过回液管直接流回营养液箱,从而实现营养液自动回液、循环。每根供液管上安有供液阀门,可以对供液流速进行调节。供液管和回液管采用UPVC管。自动配液系统通过管线与营养液箱相连,自动配液系统包括配液箱和计量泵,配液箱通过管线与计量泵相连,剂量泵通过管线与营养液箱相连。营养液可以实现自动配制。配液箱分别装有A液、B液、C液,每个配液箱与计量泵相连,剂量泵通过管线直接与营养液箱相连,根据系统设定的营养液配制比例,剂量泵将每种组分溶液直接流入营养液箱,实现营养液自动配制。该系统设置有营养液强排管线,与供液管相连,其上安装强排阀门。可实现营养液的强行排放。当营养液需要更换时,开启强排阀门,实现营养液强行排放。营养液箱设有最高液位与最低液位,当营养液液位高于最高液位时,系统将对营养液进行强行排放,当液位低于最低液位时,系统将进行营养液的自动补给。此外,该系统还设置搅拌管线,搅拌管线一端连接在靠近营养液箱的供液管上,另一端与营养液箱相连,搅拌管线上安装搅拌阀门。开通搅拌阀门,可对配制的营养液进行搅拌,使各种养分配制均匀。该系统还设置给水管线,给水管线与营养液箱相连,其上安装给水阀门。给水管线设置在营养液箱一端,通过控制给水阀门,可以直接将水流入营养液内,实现对高浓度营养液的稀释。The nutrient solution automatic circulation system of the micro-vegetable factory includes hydroponic cultivation tanks, nutrient solution tanks, water pumps, liquid supply pipes, liquid return pipes, detectors, PLC, automatic liquid distribution system and nutrient solution forced discharge pipelines, etc. It can realize the functions of automatic circulation supply of nutrient solution, automatic preparation of nutrient solution and automatic regulation of liquid level. The nutrient solution tank is located at the bottom of the micro-vegetable factory, the water pump is placed in the nutrient solution tank, and the liquid supply pipe and the liquid return pipe are arranged side by side longitudinally on the side of the interlayer of the cultivation room. The bottom end of the liquid supply pipe is connected to the water pump, and the other end is connected to the liquid supply hole on the hydroponic cultivation tank of each layer of cultivation room. The nutrient solution flows directly into the hydroponic cultivation tank of the plant cultivation room through the liquid supply pipe to realize the supply of plant nutrition. . One end of the liquid return pipe is connected to the liquid return hole on the hydroponic cultivation tank of each layer of cultivation room, and the bottom end is connected to the nutrient solution tank. When the liquid level exceeds a certain height, the excess nutrient solution directly flows back to the nutrient solution tank through the liquid return pipe, thereby Realize automatic return and circulation of nutrient solution. Each liquid supply pipe is equipped with a liquid supply valve, which can adjust the flow rate of the liquid supply. The liquid supply pipe and liquid return pipe adopt UPVC pipe. The automatic liquid distribution system is connected to the nutrient solution tank through pipelines. The automatic liquid distribution system includes a liquid distribution tank and a metering pump. The liquid distribution tank is connected to the metering pump through pipelines, and the dosage pump is connected to the nutrient solution tank through pipelines. The nutrient solution can be automatically prepared. The liquid distribution tanks are respectively equipped with liquid A, liquid B and liquid C. Each liquid distribution tank is connected to a metering pump, and the dosage pump is directly connected to the nutrient solution tank through a pipeline. The component solutions flow directly into the nutrient solution tank to realize the automatic preparation of nutrient solution. The system is provided with a forced discharge pipeline for nutrient solution, which is connected with a liquid supply pipe, and a forced discharge valve is installed on it. It can realize the forced discharge of nutrient solution. When the nutrient solution needs to be replaced, the forced discharge valve is opened to realize the forced discharge of the nutrient solution. The nutrient solution tank has a maximum level and a minimum level. When the nutrient solution level is higher than the maximum level, the system will forcibly discharge the nutrient solution. When the nutrient solution level is lower than the minimum level, the system will discharge the nutrient solution. Automatic replenishment. In addition, the system is also equipped with a stirring pipeline, one end of the stirring pipeline is connected to the liquid supply pipe close to the nutrient solution tank, and the other end is connected to the nutrient solution tank, and a stirring valve is installed on the stirring pipeline. When the stirring valve is opened, the prepared nutrient solution can be stirred to make the preparation of various nutrients uniform. The system is also provided with a water supply pipeline, which is connected with the nutrient solution tank, and a water supply valve is installed on it. The water supply pipeline is set at one end of the nutrient solution tank. By controlling the water supply valve, water can flow directly into the nutrient solution to achieve dilution of high-concentration nutrient solution.

微型蔬菜工厂的空气循环系统包括栽培室内部气体循环系统和栽培室与外界气体循环系统,内部气体循环系统包括风道和空调系统,风道与空调系统相连通,栽培室与外界气体循环系统包括进气孔、出气孔和散热风道。进气孔分布于微型蔬菜工厂柜体侧面,出气孔分布于微型蔬菜工厂柜体顶部,进气孔和出气孔直径为3-6cm,散热风道宽为5cm。设有三个风道,中间的风道为进风道,两侧的风道为回风道,每个进风道与回风道的大小为:高31cm,宽15cm。空调系统包括风机和压缩机组,位于微型蔬菜工厂柜体的底部。进风道上安装过滤网,进风道顶端与风机相连,带动栽培室内气体流通,最后室内气体通过蔬菜工厂顶部出气孔实现与室外气体的交换流通与热量排放。柜体的背面下部设有空调进风口和空调回风口。每层栽培室放置温度检测器,根据植物生长特征,设定合适的植物生长温度,当栽培室温度不适合植物生长发育时,空调自动启动加热或制冷机组,将热气或冷气从柜体底部直接通入进风道,进入柜体顶部,通过风机带动,热风或冷风通过柜体两侧风道进行流通,从而提高或降低栽培室温度,使栽培室温度适合植物生长发育。同时,气体通过进气口流入栽培室,通过出气孔流出,实现室外与室内气体交换,保障了植物生长的良好气体条件。The air circulation system of the micro-vegetable factory includes the internal air circulation system of the cultivation room and the external air circulation system of the cultivation room. The internal air circulation system includes the air duct and the air conditioning system. Air intake holes, air outlet holes and cooling air ducts. The air intake holes are distributed on the side of the cabinet of the micro vegetable factory, and the air outlet holes are distributed on the top of the cabinet of the micro vegetable factory. The diameter of the air inlet and outlet holes is 3-6cm, and the width of the cooling air duct is 5cm. There are three air ducts, the air duct in the middle is the air intake duct, and the air ducts on both sides are the air return duct. The size of each air intake duct and air return duct is: 31cm high and 15cm wide. The air-conditioning system includes fans and compressor units, located at the bottom of the cabinet of the microgreens factory. A filter is installed on the air inlet, and the top of the air inlet is connected to the fan to drive the air circulation in the cultivation room. Finally, the indoor air passes through the air outlet on the top of the vegetable factory to exchange and circulate with the outdoor air and discharge heat. The back lower part of the cabinet is provided with an air-conditioning air inlet and an air-conditioning return air outlet. A temperature detector is placed in each layer of cultivation room to set the appropriate plant growth temperature according to the growth characteristics of the plants. When the temperature of the cultivation room is not suitable for plant growth and development, the air conditioner will automatically start the heating or cooling unit, and the hot or cold air will be directly discharged from the bottom of the cabinet. It enters the air inlet channel, enters the top of the cabinet, and is driven by the fan. The hot or cold air circulates through the air ducts on both sides of the cabinet, thereby increasing or reducing the temperature of the cultivation room, so that the temperature of the cultivation room is suitable for plant growth and development. At the same time, the gas flows into the cultivation chamber through the air inlet, and flows out through the air outlet, realizing the gas exchange between the outdoor and the indoor, and ensuring good gas conditions for plant growth.

如图2所示,为微型蔬菜工厂柜体内部结构示意图。其中11为柜体,12为出气孔,13为人机交互界面,14为水耕栽培槽,15为风道,16为营养液箱,17为空调系统。As shown in Fig. 2, it is a schematic diagram of the internal structure of the micro vegetable factory cabinet. Wherein 11 is a cabinet body, 12 is an air outlet, 13 is a man-machine interface, 14 is a hydroponic cultivation tank, 15 is an air duct, 16 is a nutrient solution tank, and 17 is an air conditioning system.

如图3所示,为微型蔬菜工厂柜体夹层结构示意图。其中21为柜体背面不锈钢板,22为回风道,23为进风道,24为进气孔,25为光源散热风道,26为空调系统,27为供液管,28为回液管,29为营养液箱。As shown in Fig. 3, it is a schematic diagram of the interlayer structure of the micro vegetable factory cabinet. Among them, 21 is the stainless steel plate on the back of the cabinet, 22 is the return air duct, 23 is the air intake duct, 24 is the air intake hole, 25 is the light source cooling air duct, 26 is the air conditioning system, 27 is the liquid supply pipe, and 28 is the liquid return pipe , 29 is the nutrient solution tank.

人工补光系统包括植物生长光源、光照检测器和PLC,植物生长光源安装在微型蔬菜工厂每层栽培室的顶部,植物生长光源均匀地间隔排列。植物生长光源包括LED植物生长灯和荧光灯,横向排列,共设有6支灯管,包括红色LED植物生长灯管、蓝色LED植物生长灯管和普通荧光灯管,各两支,交替错开均匀分布,每根灯管长170cm,灯管间距为10cm,在栽培室左右两个侧面的上部,与LED植物生长灯和荧光灯的灯管同一高度处,设置光源散热孔,共6个,孔间距一般为10cm,孔直径为6cm,光源为植物补光的过程中,产生的一部分热量,可通过此孔排出,避免栽培室内温度过高。在距离LED植物生长灯和荧光灯的下面1cm处,装有一光源热量隔离板,长1.8cm,宽60cm,热量隔离板材料采用透明亚克力板,可以很好的避免光源产生的热量向下面蔬菜的传导,使植物生长的环境温度维持在相对恒定的范围。光照检测器置于栽培室内,根据植物光照需求特性通过智能控制系统设定合适光强、光质、光周期等参数。光照检测器可以收集在为植物补光过程中,光源的光照强度、光照频率、光照周期等信息,并将这些信息传输到微型蔬菜工厂顶部的PLC内,当光照信息参数不符合植物生长特性设定的最佳光照参数实时,PLC对光源各项指标进行调控,使各项光照指标适合植物生长发育要求。The artificial light supplement system includes a plant growth light source, a light detector and a PLC. The plant growth light source is installed on the top of each cultivation room in the micro vegetable factory, and the plant growth light sources are evenly spaced. Plant growth light sources include LED plant growth lamps and fluorescent lamps, arranged horizontally, with a total of 6 lamp tubes, including red LED plant growth lamps, blue LED plant growth lamps and ordinary fluorescent lamps, two for each, alternately staggered and evenly distributed , each lamp tube is 170cm long, and the distance between the lamp tubes is 10cm. On the upper part of the left and right sides of the cultivation room, at the same height as the lamp tubes of the LED plant growth lamp and the fluorescent lamp, there are 6 heat dissipation holes for the light source, and the hole spacing is average. The diameter of the hole is 10cm, and the diameter of the hole is 6cm. The light source is the process of supplementing light for plants, and part of the heat generated can be discharged through this hole to avoid excessive temperature in the cultivation room. At a distance of 1cm below the LED plant growth lamp and the fluorescent lamp, there is a heat isolation plate for the light source, which is 1.8cm long and 60cm wide. The heat isolation plate is made of transparent acrylic plate, which can well prevent the heat generated by the light source from being transmitted to the vegetables below. , so that the ambient temperature of plant growth is maintained in a relatively constant range. The light detector is placed in the cultivation room, and parameters such as light intensity, light quality, and photoperiod are set through an intelligent control system according to the characteristics of plant light requirements. The light detector can collect information such as light intensity, light frequency, and light cycle of the light source during the process of supplementing light for plants, and transmit this information to the PLC on the top of the micro-vegetable factory. When the light information parameters do not meet the plant growth characteristics set The optimal lighting parameters are determined in real time, and the PLC regulates the indicators of the light source to make the various lighting indicators suitable for plant growth and development requirements.

微型蔬菜工厂的智能控制系统包括传感器、PLC(可编程逻辑控制器)、人机交互界面和执行机构,传感器、人机交互界面和执行机构,分别与PLC相连。传感器包括pH传感器、EC(电导率)传感器、液位传感器、湿度传感器、温度传感器、二氧化碳传感器、光照传感器等。执行机构包括补光装置、供回液和给排水装置及环境控制装置等。智能控制系统可对微型蔬菜工厂内各类环境因子进行智能控制。各项环境因子的传感器可对微型蔬菜工厂内的pH、EC、液位、湿度、温度、二氧化碳、光照等进行实时监测,采集的数据转换成PLC读取的模拟信号,再实时地显示到人机交互界面上。HMI显示屏为触摸屏,在触摸屏上显示实时数据及历史数据。可在触摸屏上设定适宜植物生长发育的系统参数,PLC根据设定的系统参数对采集的数据进行合理处理,对补光装置、供回液和给排水装置及环境控制装置等进行调整和控制,使各项环境参数达到植物生长发育要求,实现系统灵活可调整性。此外,在微型蔬菜工厂每层栽培室的顶角安装一台360度摄像探头,拍摄的图像通过网络传输到PC机上,可以实现远程图像传输,通过远端PC机实时监控微型蔬菜工厂内的蔬菜生长情况,实时地掌握植物的生长进度。The intelligent control system of the micro-vegetable factory includes sensors, PLC (programmable logic controller), human-computer interaction interface and actuator, and the sensor, human-computer interaction interface and actuator are respectively connected with PLC. Sensors include pH sensors, EC (conductivity) sensors, liquid level sensors, humidity sensors, temperature sensors, carbon dioxide sensors, light sensors, and the like. The actuators include lighting supplementary devices, liquid supply and return, water supply and drainage devices, and environmental control devices. The intelligent control system can intelligently control various environmental factors in the micro vegetable factory. Sensors for various environmental factors can monitor pH, EC, liquid level, humidity, temperature, carbon dioxide, light, etc. in the micro-vegetable factory in real time, and convert the collected data into analog signals read by PLC, and then display them in real time to human on the machine interface. The HMI display screen is a touch screen, which displays real-time data and historical data on the touch screen. The system parameters suitable for plant growth and development can be set on the touch screen, and the PLC can reasonably process the collected data according to the set system parameters, and adjust and control the light supplement device, liquid supply and return, water supply and drainage devices, and environmental control devices. , so that various environmental parameters meet the requirements of plant growth and development, and realize the flexible adjustability of the system. In addition, a 360-degree camera probe is installed at the top corner of each cultivation room in the micro-vegetable factory, and the captured images are transmitted to the PC through the network, which can realize remote image transmission and monitor the vegetables in the micro-vegetable factory in real time through the remote PC. Growth status, real-time grasp of plant growth progress.

Claims (10)

1.一种微型蔬菜工厂,其特征在于:包括柜体,柜体内设置水耕栽培装置、营养液自动循环系统、空气循环系统、人工补光系统和智能控制系统。1. A micro-vegetable factory, characterized in that: comprise a cabinet, hydroponic cultivation device, nutrient solution automatic circulation system, air circulation system, artificial light supplement system and intelligent control system are set in the cabinet. 2.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述柜体的正面由上、中、下三部分组成,柜体的背面具有一个夹层,柜体的最底部设有轮子。2. The micro-vegetable factory according to claim 1, characterized in that: the front of the cabinet is composed of upper, middle and lower parts, the back of the cabinet has a mezzanine, and the bottom of the cabinet is provided with wheels. 3.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述的水耕栽培装置包括水耕栽培槽和定植盖板,所述的水耕栽培槽在侧面分别设有供液孔和回液孔,在底面上设有排液孔,所述定植盖板上设有定植孔,纵向放置在水耕栽培槽上。3. The micro-vegetable factory according to claim 1, characterized in that: said hydroponic cultivation device comprises a hydroponic cultivation tank and a planting cover plate, and said hydroponic cultivation tank is respectively provided with liquid supply holes and The liquid return hole is provided with a liquid drainage hole on the bottom surface, and the planting cover plate is provided with a planting hole, which is vertically placed on the hydroponic cultivation tank. 4.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述的营养液自动循环系统包括水耕栽培槽、营养液箱、水泵、供液管、回液管、检测器、PLC、自动配液系统和营养液强排管线,水泵置于营养液箱内,供液管底端与水泵连接,营养液通过供液管流入水耕栽培槽中,再通过回液管流回营养液箱,自动配液系统通过管线与营养液箱相连,强排管线与供液管相连,其上安装强排阀门。4. The micro-vegetable factory according to claim 1, characterized in that: the nutrient solution automatic circulation system includes a hydroponic cultivation tank, a nutrient solution tank, a water pump, a liquid supply pipe, a liquid return pipe, a detector, a PLC, Automatic liquid distribution system and nutrient solution forced discharge pipeline, the water pump is placed in the nutrient solution tank, the bottom of the liquid supply pipe is connected to the water pump, the nutrient solution flows into the hydroponic cultivation tank through the liquid supply pipe, and then flows back to the nutrient solution through the liquid return pipe The automatic liquid distribution system is connected to the nutrient solution tank through pipelines, the forced discharge pipeline is connected to the liquid supply pipe, and the forced discharge valve is installed on it. 5.根据权利要求4所述的微型蔬菜工厂,其特征在于:所述的营养液自动循环系统还包括搅拌管线,所述的搅拌管线一端连接在靠近营养液箱的供液管上,另一端与营养液箱相连,搅拌管线上安装搅拌阀门。5. The micro-vegetable factory according to claim 4, characterized in that: the automatic circulation system of the nutrient solution also includes a stirring pipeline, one end of the stirring pipeline is connected to the liquid supply pipe close to the nutrient solution tank, and the other end is It is connected with the nutrient solution tank, and a stirring valve is installed on the stirring pipeline. 6.根据权利要求4所述的微型蔬菜工厂,其特征在于:所述的营养液自动循环系统还包括给水管线,所述给水管线与营养液箱相连,其上安装给水阀门。6. The micro-vegetable factory according to claim 4, characterized in that: the nutrient solution automatic circulation system further includes a water supply pipeline, the water supply pipeline is connected with the nutrient solution tank, and a water supply valve is installed on it. 7.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述的空气循环系统包括栽培室内部气体循环系统和栽培室与外界气体循环系统,内部气体循环系统包括风道和空调系统,风道与空调系统相连通,栽培室与外界气体循环系统包括进气孔、出气孔和散热风道。7. The micro-vegetable factory according to claim 1, characterized in that: said air circulation system comprises a cultivation chamber internal air circulation system and a cultivation chamber and an external air circulation system, and the internal air circulation system comprises an air duct and an air conditioning system, The air duct is connected with the air-conditioning system, and the cultivation room and the external air circulation system include an air intake hole, an air outlet hole and a cooling air duct. 8.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述的人工补光系统包括植物生长光源、光照检测器和PLC,所述的植物生长光源安装在微型蔬菜工厂每层栽培室的顶部,植物生长光源均匀地间隔排列。8. The micro-vegetable factory according to claim 1, characterized in that: the artificial light supplement system includes a plant growth light source, a light detector and a PLC, and the plant growth light source is installed in each layer of the cultivation room of the micro-vegetable factory The top of the plant growth light source is evenly spaced. 9.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述的智能控制系统包括传感器、PLC、人机交互界面和执行机构,传感器、人机交互界面和执行机构分别与PLC相连。9. The micro-vegetable factory according to claim 1, characterized in that: the intelligent control system comprises a sensor, a PLC, a man-machine interface and an actuator, and the sensor, the man-machine interface and the actuator are respectively connected to the PLC. 10.根据权利要求1所述的微型蔬菜工厂,其特征在于:所述的智能控制系统还包括摄像头和监控器,摄像头通过网络与监控器相连。10. The micro-vegetable factory according to claim 1, wherein the intelligent control system further includes a camera and a monitor, and the camera is connected to the monitor through a network.
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