CN201738933U - Dust-collecting shotcrete machine - Google Patents

Dust-collecting shotcrete machine Download PDF

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Publication number
CN201738933U
CN201738933U CN2010205232939U CN201020523293U CN201738933U CN 201738933 U CN201738933 U CN 201738933U CN 2010205232939 U CN2010205232939 U CN 2010205232939U CN 201020523293 U CN201020523293 U CN 201020523293U CN 201738933 U CN201738933 U CN 201738933U
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CN
China
Prior art keywords
dust
collecting
shooting machine
hopper
pulp shooting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010205232939U
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Chinese (zh)
Inventor
杨国平
郜强
林永桢
董长明
孙建华
喻树森
刘莹
何陈
陈欢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Yunlong Technology Co.,Ltd.
Original Assignee
CHENGDU RANKEN RAILWAY CONSTRUCTION Ltd
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Priority to CN2010205232939U priority Critical patent/CN201738933U/en
Application granted granted Critical
Publication of CN201738933U publication Critical patent/CN201738933U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides a dust-collecting shotcrete machine, which comprises a hopper, a rotor body, an upper press plate, a lower press plate, an upper pressure relief opening and a lower pressure relief opening. The dust-collecting shotcrete machine is characterized in that a dust-collecting plate is arranged between the upper press plate and the hopper; the dust-collecting plate is provided with a dust suction pipe; an upper dust guide groove is arranged at the upper pressure relief opening; a lower dust guide groove is arranged at the lower pressure relief opening; the upper and the lower dust guide grooves are respectively fixed on the upper and the lower press plates; a dust cage is arranged around the rotator body; and the dust cage is mounted between the lower press plate and the dust-collecting plate. The dust-collecting shotcrete machine completely covers the dust-generating points of the shotcrete machine, completely sucks the floating dust generated by the shotcrete machine in the dust suction pipe and discharges the floating dust, effectively solves the pollution problem of the shotcrete machine, decreases the incidence rate of occupational diseases, and provides a clean construction environment for workers carrying out construction in tunnels. By matching with a dust catcher in use, the dust-collecting shotcrete machine can effectively solve the problems of pollution in a cavity and pollution dispersion.

Description

The dust-collecting type pulp shooting machine
Technical field
The utility model relates to a kind of pulp shooting machine, and particularly a kind of dust-collecting type pulp shooting machine is mainly used in constructing tunnel.
Background technology
The pollution that a common feature is all arranged is equipment of employed dry type pulp shooting machine is big in the constructing tunnel, is topmost dust pollution source in the constructing tunnel.Produce a large amount of dust in the whitewashing process, and because of there not being the diffusion rapidly of effective control measure, pollute whole tunnel, cause dust content severe overweight in the air, air quality descends rapidly in the tunnel, and visibility sharply reduces, and forms major hidden danger to construction safety, and give workman's healthy serious harm, the serious environment pollution of bringing.
The defective of prior art: existing spouting plant does not add any dustproof and dust falling device, and the floating dust that pulp shooting machine produced in the whitewashing process almost can not be effectively controlled, and all diffuses into the tunnel, has produced serious air pollution.
The utility model content
In order to overcome the deficiency of above-mentioned technology, the utility model provides a kind of dust-collecting type pulp shooting machine, comprises oblique feed hopper, rotor block, top board, lower platen, goes up pressure relief opening and following pressure relief opening, it is characterized in that: be provided with collecting plate between top board and the hopper; Sweep-up pipe is installed on the collecting plate; The place is provided with dust guiding groove at last pressure relief opening, dust guiding groove under the pressure relief opening place is provided with down, and upper and lower dust guiding groove is separately fixed on the upper and lower pressing plate; Around a dust gathering arrester, described dust gathering arrester is installed between lower platen and the collecting plate in the rotor block outside; On one vibrating motor is installed at the bottom of the oblique bucket of oblique feed hopper.
Wherein, described hopper is oblique feed hopper.Further, the charging aperture of oblique feed hopper top is provided with the charging baffle plate, and it is shaped as half elliptic.The hopper top of charging baffle plate top and charging aperture top joins, and the bottom is positioned at charging aperture outside 50mm and is the intersection of the position of 80mm apart from the vertical distance at the bottom of the oblique bucket, with the hopper full weld.At the top drilling of oblique feed hopper, weld a dust leg, dust leg links to each other by the negative pressure airduct with sweep-up pipe.Dust leg is inclined upwardly along the circular arc tangential line direction and the along continuous straight runs of oblique feed hopper.
Wherein, at the charging aperture of hopper and hopper seal receptacle of joint welding of hopper, joint ring is pressed between top board and the hopper seal receptacle.
Wherein, collecting plate is provided with charging hole, suction port, dust gathering arrester mounting groove, tracheae installing port and board and regulates the bolt installing port.Further, the size of charging hole is greater than the size of charging aperture.
Wherein, at following pressure relief opening place arc is installed, forms dust guiding groove down, the plain farthest line of following dust guiding groove and pulp shooting machine body side angle are 15 °, with the angle of pulp shooting machine body horizontal direction be 41 °.
Wherein, between top board and the rotor block, compress sealing by rubber gasket sheet and steel liner plate between rotor block and the lower platen.
Wherein, dust gathering arrester is made by transparent plastic sheet.Dust gathering arrester is by on the dust gathering arrester mounting groove that is installed in lower platen and collecting plate and between lower platen and collecting plate.
Wherein, sweep-up pipe is installed on the suction port of collecting plate, is made by reducer pipe.Outward-dipping 72 ° of sweep-up pipe, in the position of distance control of dust plate hight 300mm vertically upward.
The operating principle of dust-collecting type pulp shooting machine of the present utility model is: all product dirt pits of pulp shooting machine are covered in the dust collect plant, the suction that utilizes blower fan or deduster is concentrated floating dust and is discharged or filter out, stop dust in the tunnel, to spread, reduce dust pollution in the constructing tunnel with this.
Dust-collecting type pulp shooting machine of the present utility model produces dirt pits with pulp shooting machine and all covers, the floating dust that pulp shooting machine is produced all sucks in the sweep-up pipe drains, efficiently solve the pollution problem of pulp shooting machine, reduce the incidence of disease of occupational disease, the construction environment of cleaning is provided for the workman of constructing tunnel.This equipment and deduster are used and can effectively solve hole internal contamination and contamination problem.
Description of drawings
Fig. 1 is a dust-collecting type pulp shooting machine general assembly plan view;
Fig. 2 is oblique feed hopper schematic diagram;
Fig. 3 is a hopper seal receptacle schematic diagram;
Fig. 4 is a hopper joint ring schematic diagram;
Fig. 5 is the collecting plate schematic diagram;
Fig. 6 is last dust guiding groove schematic diagram;
Fig. 7 is following dust guiding groove schematic diagram;
Fig. 8 is the sweep-up pipe schematic diagram.
Among the figure: the oblique feed hopper of 1-; 2-hopper joint ring; The last pressure relief opening of 3-; The last dust guiding groove of 4-; The 5-top board; The 6-rubber gasket sheet; The 7-steel liner plate; The 8-rotor block; 9-dust gathering arrester mounting groove; Dust guiding groove under the 10-; Pressure relief opening under the 11-; The 12-sweep-up pipe; 13-negative pressure airduct; The 14-lower platen; The 15-collecting plate; The 16-dust gathering arrester; The 17-vibrating motor; 18-master's motor; The 17-vibrating motor; The 19-dust leg; 20-charging baffle plate; 21-hopper seal receptacle; The 22-charging aperture; The 23-charging hole; The 24-suction port; 25-dust gathering arrester mounting groove; 26-tracheae installing port; The 27-board is regulated the bolt installing port; A-dusty gas contact point.
The specific embodiment
Big at present spouting plant dust-producing amount and can't collect characteristics, the utility model has been done following improvement: in order to collect the dust that spouting plant produces, spouting plant has been increased devices such as collecting plate 15, dust gathering arrester 16, last dust guiding groove 4, following dust guiding groove 10, sweep-up pipe 12, in addition improvement has been done in the sealing between original hopper, hopper and top board.
(1) improvement on the hopper: original hopper is the dead-beat hopper, now changes the dead-beat hopper into oblique feed hopper 1, as shown in Figure 1, 2.
During former pulp shooting machine charging, when rotor block 8 forwards between pressure relief opening 3 and the charging aperture 22, last pressure relief opening 3 can and charging aperture 22 connect, the part high pressure gas is known from experience from charging aperture 22 and is overflowed; At last pressure relief opening 3, down pressure relief opening 11 stops up or during rubber gasket sheet 6 wearing and tearing, gas can be between charging aperture 22, steel liner plate 7 and the rubber gasket sheet 6, overflow the generation dust between hopper and the top board 5.
The gradient of gradient at the bottom of the oblique bucket of oblique feed hopper 1 at the bottom of than former dead-beat hopper is big, and adds a charging baffle plate 20 above the charging aperture of oblique feed hopper 1, and it is shaped as half elliptic, and material is the thick steel plate of 30mm.During installation, the hopper top of charging baffle plate 20 tops and charging aperture 22 tops joins, and the bottom is positioned at charging aperture 22 outside 50mm and is the intersection of the position of 80mm apart from the vertical distance at the bottom of the oblique bucket, with the hopper full weld.When the mix height does not surpass the extreme lower position of charging baffle plate 20, form a semiclosed annular seal space between charging baffle plate 20 and hopper; When the mix height surpasses charging baffle plate 20 extreme lower positions, form a totally-enclosed annular seal space with hopper, collect dust.On vibrating motor 17 being installed at the bottom of the oblique bucket of hopper, to guarantee charging rate.At the hopper top drilling of oblique feed hopper 1 with the semiclosed annular seal space of charging baffle plate 20 formation; weld a dust leg 19 that φ 80mm length is 100mm; its installation position is in pulp shooting machine pressure relief opening direction; circular arc tangential line direction and along continuous straight runs along oblique feed hopper 1 are inclined upwardly 30 °; being beneficial to the collection of gas leakage and coarse granule that gas leakage is taken away falls back in the hopper; dust leg 19 links to each other with the negative pressure airduct 13 of sweep-up pipe 12 usefulness φ 100mm, is brought under the suction of dust at deduster that charging aperture produces and staticizes processing in the deduster.
(2) improvement that seals between hopper and pulp shooting machine top board: the sealing of former machine hopper and pulp shooting machine body is that a thick rubber tile of 5mm is pressed on the platen with press strip, and its sealing is poor, and is fragile.Now the charging aperture 22 with oblique feed hopper 1 is lengthened to 70mm, and at charging aperture 22 hopper seal receptacle 21 of joint weldering with hopper, shape is made with the steel plate that 3MM is thick as shown in Figure 3, width along the profile of charging aperture 22 to extending out 40mm.Make for the rubber tile of 40mm with thick, width suitable for reading along the profile of charging aperture 22 to extending out 30mm, end opening to the right-angled trapezium joint ring 2 that extends out 20mm, to increase elasticity and sealing, its shape as shown in Figure 4, it is filled weight behind the material by oblique feed hopper 1 and compresses and produce sealing, has effectively solved the sealing problem of oblique feed hopper 1 and top board 5.
(3) collecting plate: between pulp shooting machine top board 5 and oblique feed hopper, increase the collecting plate that the 3MM steel plate is done, structure as shown in Figure 5, collecting plate is installed on the top board 5 with the set bolt of the hopper shock-absorbing spring seat of eight M10.
The size of charging hole 23 is than the big 25mm of size of charging aperture 22, allows joint ring 2 be pressed between the hopper seal receptacle 21 on top board 5 and the oblique feed hopper 1.The suction port 24 of collecting plate 15 is than the last pressure relief opening 3 and the following pressure relief opening 11 outside 180mm of pulp shooting machine, and outside top board 5 outline lines, and the hole that to open a diameter directly over last pressure relief opening 3 and the following pressure relief opening 11 be 75mm is used for installing sweep-up pipe 12.Dust gathering arrester mounting groove 25 is the semi-circular groove of welding thick 2mm, φ 10mm on the outer of collecting plate 15, equally also welds identical shaped dust gathering arrester mounting groove on the lower platen 14 of pulp shooting machine body, is used for installing dust gathering arrester 16.Tracheae installing port 26 is holes of a φ 110mm, is the preformed hole that is used for installing tracheae.Between board adjusting bolt installing port 27 and the top board 5 certain clearance is arranged, when the deduster dust suction, guarantee the circulation of air in the dust gathering arrester 16, with extraneous air pressure, prevent that the dust gathering arrester inner and outer air pressure is unbalance flat by suction in the balance dust gathering arrester 16.
(4) dust guiding groove: contain sand and dust gas as being sprayed directly on on the dust gathering arrester 16 owing to what pulp shooting machine sprayed, time has been grown will be breakdown, and following pressure relief opening 11 in the bottom of dust gathering arrester 16 not quilt cover go in the dust gathering arrester, dust all spreads, therefore dust guiding groove 4 on installing at last pressure relief opening 3 places, prevent that dust gathering arrester 16 from being punctured by dusty gas and control the diffusion of dust in dust gathering arrester 16, its shape as shown in Figure 6.At following pressure relief opening 11 places a back cut diameter 220mm chord length being installed is 190mm, lower port diameter 150mm chord length is 130mm, height is the arc of 350mm, form dust guiding groove 10 down, the installation site of arc is that the plain farthest line and the pulp shooting machine body side angle of dust guiding groove 10 down is 15 °, with the angle of pulp shooting machine body horizontal direction be 41 °, its shape is as shown in Figure 7.Form a lift when dusty gas impinges upon its surface, make floating dust rise to enter in the dust gathering arrester 16 and be sucked away, oarse-grained dust dust guiding groove 10 under the action of gravity lower edge falls.Upper and lower dust guiding groove is separately fixed on the upper and lower pressing plate with the bolt of M12.
(5) dust gathering arrester: between top board 5 and the rotor block 8, compress sealing by rubber gasket sheet 6 and steel liner plate 7 between rotor block 8 and the lower platen 14.When rotor block 8 rotation, easily leak and produce dust and cause dust around rotor block 8, overflowing.Therefore around rotor block 8, increased a dust gathering arrester 16, dust gathering arrester 16 is to make with the thick transparent plastic sheet of 2mm, so that observe the leakage situation of pulp shooting machine dust, dust gathering arrester 16 rotates 8 one weeks of daughter, be installed on the dust gathering arrester mounting groove of lower platen 14 and collecting plate 15, tight with quick padlock, prevent overflowing of dust.
(6) sweep-up pipe: the dust that is used to collect oblique feed hopper 1 and dust gathering arrester 16 collections, as shown in Figure 8, the reducer pipe that sweep-up pipe 12 is mounted on the suction port 24, become φ 200mm by φ 150mm is made, in order to avoid oblique feed hopper, sweep-up pipe 12 outward-dipping θ=72 °, vertically upward,, link to each other with dust leg with the negative pressure airduct again at the burn-on steel pipe of φ 80mm, long 50mm of the relevant position of oblique feed hopper dust leg opening from the position of collecting plate 15 high 300mm.
Though embodiment of the present utility model has been described with reference to the drawings above, it will be understood by those skilled in the art that under the situation that does not break away from the utility model scope and spirit, can make various modifications and variations to the utility model.Therefore, should be appreciated that the above embodiments are not restrictions, but the illustrating of various aspects.

Claims (15)

1. a dust-collecting type pulp shooting machine comprises oblique feed hopper, rotor block, top board, lower platen, goes up pressure relief opening and following pressure relief opening, it is characterized in that: be provided with collecting plate between top board and the hopper; Sweep-up pipe is installed on the collecting plate; The place is provided with dust guiding groove at last pressure relief opening, dust guiding groove under the pressure relief opening place is provided with down, and upper and lower dust guiding groove is separately fixed on the upper and lower pressing plate; Around a dust gathering arrester, described dust gathering arrester is installed between lower platen and the collecting plate in the rotor block outside; On one vibrating motor is installed at the bottom of the oblique bucket of oblique feed hopper.
2. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: the charging aperture top of described oblique feed hopper is provided with and is shaped as half elliptic charging baffle plate.
3. dust-collecting type pulp shooting machine according to claim 2, it is characterized in that: the hopper top of described charging baffle plate top and charging aperture top joins, the bottom is positioned at charging aperture outside 50mm and is the intersection of the position of 80mm apart from the vertical distance at the bottom of the oblique bucket, with the hopper full weld.
4. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: at the top drilling of oblique feed hopper, weld a dust leg, dust leg links to each other by the negative pressure airduct with sweep-up pipe.
5. dust-collecting type pulp shooting machine according to claim 4 is characterized in that: described dust leg is inclined upwardly along the circular arc tangential line direction and the along continuous straight runs of oblique feed hopper.
6. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: at the charging aperture of hopper and hopper seal receptacle of joint welding of hopper, a joint ring is pressed between top board and the hopper seal receptacle.
7. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: described collecting plate is provided with charging hole, suction port, dust gathering arrester mounting groove, tracheae installing port and board and regulates the bolt installing port.
8. dust-collecting type pulp shooting machine according to claim 7 is characterized in that: the size of charging hole is greater than the size of the charging aperture of hopper.
9. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: at described pressure relief opening place down arc is installed, forms described dust guiding groove down.
10. dust-collecting type pulp shooting machine according to claim 9 is characterized in that: the plain farthest line and the pulp shooting machine body side angle of described down dust guiding groove are 15 °, with the angle of pulp shooting machine body horizontal direction be 41 °.
11. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: between top board and the rotor block, compress sealing by rubber gasket sheet and steel liner plate between rotor block and the lower platen.
12. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: described dust gathering arrester is made by transparent plastic sheet.
13. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: described dust gathering arrester is by on the dust gathering arrester mounting groove that is installed in lower platen and collecting plate and between lower platen and collecting plate.
14. dust-collecting type pulp shooting machine according to claim 7 is characterized in that: described sweep-up pipe is installed on the suction port of collecting plate, is made by reducer pipe.
15. dust-collecting type pulp shooting machine according to claim 1 is characterized in that: outward-dipping 72 ° of sweep-up pipe, in the position of distance control of dust plate hight 300mm vertically upward.
CN2010205232939U 2010-09-09 2010-09-09 Dust-collecting shotcrete machine Expired - Lifetime CN201738933U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205232939U CN201738933U (en) 2010-09-09 2010-09-09 Dust-collecting shotcrete machine

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Application Number Priority Date Filing Date Title
CN2010205232939U CN201738933U (en) 2010-09-09 2010-09-09 Dust-collecting shotcrete machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103291321A (en) * 2012-02-29 2013-09-11 李长青 Automatic feeding and dedusting type wet concrete spraying machine
CN106743360A (en) * 2017-03-24 2017-05-31 中冶赛迪上海工程技术有限公司 A kind of ribbon conveyer blanking automatic cleaning apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103291321A (en) * 2012-02-29 2013-09-11 李长青 Automatic feeding and dedusting type wet concrete spraying machine
CN106743360A (en) * 2017-03-24 2017-05-31 中冶赛迪上海工程技术有限公司 A kind of ribbon conveyer blanking automatic cleaning apparatus
CN106743360B (en) * 2017-03-24 2023-08-11 中冶赛迪上海工程技术有限公司 Automatic cleaning device for blanking of belt conveyor

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