CN201728856U - Signal transmission device of eccentric gear type closed double-point press - Google Patents

Signal transmission device of eccentric gear type closed double-point press Download PDF

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Publication number
CN201728856U
CN201728856U CN201020243928XU CN201020243928U CN201728856U CN 201728856 U CN201728856 U CN 201728856U CN 201020243928X U CN201020243928X U CN 201020243928XU CN 201020243928 U CN201020243928 U CN 201020243928U CN 201728856 U CN201728856 U CN 201728856U
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China
Prior art keywords
shaft
eccentric gear
axle
fixedly connected
rotary encoder
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Expired - Fee Related
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CN201020243928XU
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Chinese (zh)
Inventor
方昕
陆爱国
陈春
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Jiangsu Yangzhou Metalforming Machine Group Co ltd
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Jiangsu Yangzhou Metalforming Machine Group Co ltd
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Abstract

A signal transmission device of an eccentric gear type closed double-point press. Relates to a signal transmission device for the rotating speed of an eccentric gear type closed double-point press. The position of the eccentric gear can be mastered in real time, and the position of the sliding block can be determined. The press machine comprises an eccentric gear and a gear shaft which are meshed according to the transmission ratio of X to 1, wherein X is 2-5, the signal transmission device comprises a shaft fixedly connected to the end face of the gear shaft, a small chain wheel fixedly connected to the other end of the shaft, a large chain wheel connected with the small chain wheel through a transmission chain, a rotating speed receiving and converting device and a mounting seat; the rotating speed receiving and converting device is fixedly connected to the mounting seat and comprises a signaling shaft, a rotary encoder and a shell, the signaling shaft is movably connected in the shell, and the rotary encoder is connected with one end of the signaling shaft; the big chain wheel is connected with the other end of the signaling shaft. The utility model discloses can reach the synchronization display state. The method provides a strong guarantee for realizing the automation of the eccentric gear type closed double-point press.

Description

偏心齿轮式闭式双点压力机的信号传输装置 Signal transmission device of eccentric gear type closed double point press

技术领域technical field

本实用新型涉及压力机运行状态的自动采集装置,尤其涉及偏心齿轮式闭式双点压力机转速的信号传输装置。The utility model relates to an automatic acquisition device for the running state of a press, in particular to a signal transmission device for the rotational speed of an eccentric gear type closed double-point press.

背景技术Background technique

对于采用偏心齿轮式的闭式双点压力机,由于支承偏心齿轮的齿轮轴并不随偏心齿轮旋转,因此无法通过齿轮轴同步输出压力机信号。故对于具有自动化要求的压力机来说,必须配置一种能在线获取压力机工作状态的信号采集装置。For the closed two-point press with eccentric gear, since the gear shaft supporting the eccentric gear does not rotate with the eccentric gear, the press signal cannot be output synchronously through the gear shaft. Therefore, for a press with automation requirements, it is necessary to configure a signal acquisition device that can obtain the working status of the press online.

发明内容Contents of the invention

本实用新型针对以上问题,提供了一种能在线获取压力机齿轮轴运行周向状态,从而能实时掌握偏心齿轮位置,进而能确定滑块位置的偏心齿轮式闭式双点压力机的信号传输装置。Aiming at the above problems, the utility model provides a signal transmission of an eccentric gear type closed double-point press that can obtain the running circumferential state of the press gear shaft online, so that the position of the eccentric gear can be grasped in real time, and the position of the slider can be determined. device.

本实用新型的技术方案是:所述压力机包括按X∶1传动比啮合的偏心齿轮和齿轮轴,其中X为2-5,所述信号传输装置包括固定连接于所述齿轮轴端面上的轴、固定连接在所述轴另一端的小链轮、与小链轮通过传动链相连的大链轮、转速接收转换装置和安装座;所述转速接收转换装置固定连接在安装座上,所述转速接收转换装置包括发讯轴、旋转编码器和壳体,所述发讯轴活动连接在壳体内,所述旋转编码器与所述发讯轴的一端相连;所述大链轮连接在所述发讯轴的另一端。The technical solution of the utility model is: the press includes an eccentric gear and a gear shaft meshed according to a transmission ratio of X: 1, wherein X is 2-5, and the signal transmission device includes a gear shaft fixedly connected to the end surface of the gear shaft Shaft, a small sprocket fixedly connected to the other end of the shaft, a large sprocket connected to the small sprocket through a transmission chain, a rotational speed receiving conversion device and a mounting seat; the rotational speed receiving conversion device is fixedly connected to the mounting base, and the The rotational speed receiving conversion device includes a transmission shaft, a rotary encoder and a housing, the transmission shaft is movably connected in the housing, the rotary encoder is connected to one end of the transmission shaft; the large sprocket is connected to The other end of the sending shaft.

所述小链轮与大链轮的传动比为1∶X。The transmission ratio of the small sprocket to the large sprocket is 1:X.

所述发讯轴与旋转编码器之间通过弹性联轴器相连。The sending shaft is connected with the rotary encoder through an elastic coupling.

本实用新型提供了一运动中间转换环节,根据偏心齿轮与齿轮轴之间的传动比,进行“倒置”,进而在采集装置上,能1∶1地还原出偏心齿轮的运行状态,适当地调整初始相位数据后,能达到同步显示状态。为实现偏心齿轮式闭式双点压力机的自动化提供了有力地保障。The utility model provides an intermediate movement conversion link, which performs "inversion" according to the transmission ratio between the eccentric gear and the gear shaft, and then restores the running state of the eccentric gear to 1:1 on the collection device, and adjusts it appropriately After the initial phase data, a synchronous display state can be achieved. It provides a strong guarantee for realizing the automation of the eccentric gear type closed double point press.

附图说明Description of drawings

图1是本实用新型的结构示意图Fig. 1 is the structural representation of the utility model

图2是图1中A-A剖视放大图Figure 2 is an enlarged view of the section A-A in Figure 1

图中1是轴,2是小链轮,3是大链轮,4是安装座,5是支架,6是隔套,7是弹性联轴器,8是旋转编码器,9是端盖,10是发讯轴,11是壳体,12是压盖。In the figure, 1 is a shaft, 2 is a small sprocket, 3 is a large sprocket, 4 is a mounting seat, 5 is a bracket, 6 is a spacer, 7 is an elastic coupling, 8 is a rotary encoder, and 9 is an end cover. The 10th is a sending shaft, the 11th is a housing, and the 12th is a gland.

具体实施方式Detailed ways

本实用新型如图1、2所示,所述压力机包括按X∶1传动比啮合的偏心齿轮和齿轮轴,其中X为2-5,所述信号传输装置包括固定连接于所述齿轮轴端面上的轴1、固定连接在所述轴1另一端的小链轮2、与小链轮2通过传动链相连的大链轮3、转速接收转换装置和安装座4;所述转速接收转换装置固定连接在安装座4上,所述转速接收转换装置包括发讯轴10、旋转编码器8和壳体11,所述发讯轴10活动连接在壳体11内,所述旋转编码器8与所述发讯轴10的一端相连;所述大链轮3连接在所述发讯轴10的另一端。The utility model is shown in Figures 1 and 2, the press includes an eccentric gear and a gear shaft meshed according to a transmission ratio of X: 1, wherein X is 2-5, and the signal transmission device includes a gear shaft fixedly connected to the gear shaft The shaft 1 on the end face, the small sprocket 2 fixedly connected to the other end of the shaft 1, the large sprocket 3 connected to the small sprocket 2 through a transmission chain, the speed receiving conversion device and the mounting seat 4; the speed receiving conversion The device is fixedly connected to the mounting base 4, and the rotational speed receiving conversion device includes a transmission shaft 10, a rotary encoder 8 and a housing 11, and the transmission shaft 10 is movably connected in the housing 11, and the rotary encoder 8 It is connected with one end of the sending shaft 10 ; the large sprocket 3 is connected with the other end of the sending shaft 10 .

所述小链轮2与大链轮3的传动比为1∶X。The transmission ratio of the small sprocket 2 and the large sprocket 3 is 1:X.

所述发讯轴10与旋转编码器8之间通过弹性联轴器7相连。The transmission shaft 10 is connected to the rotary encoder 8 through an elastic coupling 7 .

具体制作时:轴1安装在与偏心齿轮啮合的齿轮轴(图1中双点划线显示)的端面上,小链轮2通过键与轴1连接。安装座4固定在机身背面,支架5安装在安装座4上,左右位置可通过紧定螺钉调节。壳体11安装在支架5上,内装轴承,并用隔套6分开,发讯轴10安装于套11内,大链轮3通过键与发讯轴10连接。压盖12安装在套11端面上。小链轮2与大链轮3通过链进行传动。旋转编码器8固定于端盖9上,端盖9与套11连接。旋转编码器8通过弹性连轴器7与发讯轴10连接。During specific manufacture: shaft 1 is installed on the end face of the gear shaft (dual dot dash line shows in Fig. 1) meshed with the eccentric gear, and small sprocket 2 is connected with shaft 1 by key. The mounting base 4 is fixed on the back of the fuselage, the bracket 5 is installed on the mounting base 4, and the left and right positions can be adjusted by set screws. Housing 11 is installed on the support 5, built-in bearing, and separates with spacer 6, and sending shaft 10 is installed in the cover 11, and large chain wheel 3 is connected with sending shaft 10 by key. The gland 12 is installed on the end face of the sleeve 11 . The small sprocket 2 and the large sprocket 3 are driven by a chain. The rotary encoder 8 is fixed on the end cover 9, and the end cover 9 is connected with the sleeve 11. The rotary encoder 8 is connected with the transmission shaft 10 through the elastic coupling 7 .

本实用新型的工作原理是:机床工作时,与偏心齿轮啮合的齿轮轴带动连接其上的轴1旋转,固定于轴1上的小链轮2通过磙子链(传动链)带动大链轮3旋转,进而带动发讯轴10一起旋转。设偏心齿轮与齿轮轴的传动比为4∶1,即齿轮轴的转速为偏心齿轮转速的4倍,故小链轮2与大链轮3的传动比须为1∶4,即小链轮2的转速须为大链轮3的转速的4倍,才能保证发讯轴转速与偏心齿轮同步;进而保证通过弹性连轴器7与发讯轴10连接的旋转编码器8转速与偏心齿轮同步,从而确保了压力机通过旋转编码器8与主机PLC之间各种信号的准确输出。The working principle of the utility model is: when the machine tool is working, the gear shaft meshed with the eccentric gear drives the shaft 1 connected to it to rotate, and the small sprocket 2 fixed on the shaft 1 drives the large sprocket through the roller chain (transmission chain) 3 rotate, and then drive the sending shaft 10 to rotate together. Suppose the transmission ratio between the eccentric gear and the gear shaft is 4:1, that is, the speed of the gear shaft is 4 times the speed of the eccentric gear, so the transmission ratio between the small sprocket 2 and the large sprocket 3 must be 1:4, that is, the small sprocket The rotational speed of 2 must be 4 times of the rotational speed of the large sprocket 3, so as to ensure that the rotational speed of the transmission shaft is synchronized with the eccentric gear; and then ensure that the rotational speed of the rotary encoder 8 connected to the transmission shaft 10 through the elastic coupling 7 is synchronized with the eccentric gear , thus ensuring the accurate output of various signals between the press through the rotary encoder 8 and the host PLC.

Claims (3)

1. the signal transmitting apparatus of eccentric gear formula straight side double crank press, described forcing press comprises by X: the eccentric gear and the gear shaft of the engagement of 1 gearratio, wherein X is 2-5, it is characterized in that hinge wheel, rotating speed receiving converter and mount pad that described signal transmitting apparatus comprises the axle that is fixedly connected on the described gear shaft end face, is fixedly connected on the minor sprocket of the described axle other end, link to each other by driving-chain with minor sprocket; Described rotating speed receiving converter is fixedly connected on the mount pad, and described rotating speed receiving converter comprises sender axle, rotary encoder and housing, and described sender axle is movably connected in the housing, and described rotary encoder links to each other with an end of described sender axle; Described hinge wheel is connected the other end of described sender axle.
2. the signal transmitting apparatus of eccentric gear formula straight side double crank press according to claim 1 is characterized in that, the gearratio of described minor sprocket and hinge wheel is 1: X.
3. the signal transmitting apparatus of eccentric gear formula straight side double crank press according to claim 1 is characterized in that, links to each other by yielding coupling between described sender axle and the rotary encoder.
CN201020243928XU 2010-06-30 2010-06-30 Signal transmission device of eccentric gear type closed double-point press Expired - Fee Related CN201728856U (en)

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Application Number Priority Date Filing Date Title
CN201020243928XU CN201728856U (en) 2010-06-30 2010-06-30 Signal transmission device of eccentric gear type closed double-point press

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Application Number Priority Date Filing Date Title
CN201020243928XU CN201728856U (en) 2010-06-30 2010-06-30 Signal transmission device of eccentric gear type closed double-point press

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325056A (en) * 2014-11-29 2015-02-04 合肥合锻机床股份有限公司 Mechanism for driving two or more rotation encoders
CN108361490A (en) * 2018-01-23 2018-08-03 上海发那科机器人有限公司 A kind of holder device that can improve encoder eccentricity issues
CN109591359A (en) * 2019-01-25 2019-04-09 安徽远都机床股份有限公司 A kind of straight side double crank press
CN113245398A (en) * 2021-04-29 2021-08-13 广西钢铁集团有限公司 Double-arm mandrel rotation positioning method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325056A (en) * 2014-11-29 2015-02-04 合肥合锻机床股份有限公司 Mechanism for driving two or more rotation encoders
CN108361490A (en) * 2018-01-23 2018-08-03 上海发那科机器人有限公司 A kind of holder device that can improve encoder eccentricity issues
CN108361490B (en) * 2018-01-23 2024-04-05 上海发那科机器人有限公司 Support device capable of improving eccentric problem of encoder
CN109591359A (en) * 2019-01-25 2019-04-09 安徽远都机床股份有限公司 A kind of straight side double crank press
CN113245398A (en) * 2021-04-29 2021-08-13 广西钢铁集团有限公司 Double-arm mandrel rotation positioning method

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110202

Termination date: 20120630