CN201702845U - Wet process rolling forming machine for thin porcelain tiles - Google Patents

Wet process rolling forming machine for thin porcelain tiles Download PDF

Info

Publication number
CN201702845U
CN201702845U CN201020163203XU CN201020163203U CN201702845U CN 201702845 U CN201702845 U CN 201702845U CN 201020163203X U CN201020163203X U CN 201020163203XU CN 201020163203 U CN201020163203 U CN 201020163203U CN 201702845 U CN201702845 U CN 201702845U
Authority
CN
China
Prior art keywords
frame
compression roller
transmission
roll
wheel
Prior art date
Application number
CN201020163203XU
Other languages
Chinese (zh)
Inventor
谈国强
程蕾
博海洋
Original Assignee
陕西科技大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陕西科技大学 filed Critical 陕西科技大学
Priority to CN201020163203XU priority Critical patent/CN201702845U/en
Application granted granted Critical
Publication of CN201702845U publication Critical patent/CN201702845U/en

Links

Abstract

The utility model relates to a wet process rolling forming machine for thin porcelain tiles, which comprises a rectangular frame, wherein a plurality of groups of roll squeezer units are horizontally distributed on the frame, each group of roll squeezer unit comprises a squeeze roller set and a transmission mechanism, the squeeze roller set consists of two pairs of squeeze rollers horizontally distributed on the upper part of the frame front and back, the feed port of each pair of squeeze rollers is flush with the working surface of the frame, the working surface of the frame between the two pairs of squeeze rollers is provided with transmission rollers in parallel, one end of each squeeze roller is provided with a driving chain wheel, the driving chain wheel is connected with the transmission mechanism via a transmission chain, and the transmission mechanism is arranged under the working surface of the frame; and the frames on both sides of each group of roll squeezer unit are both provided with material conveyor belts. The forming machine realizes wet process rolling forming technology in a mode of multi-level roll-in forming by a plurality of groups of roll squeezer units, the utility model has simple structure and works stably, and the prepared thin porcelain tiles fully meet the standards.

Description

A kind of thin porcelain brick wet rolling make-up machine

Technical field

The utility model belongs to the ceramic machinery field, relates to a kind of roller head machine, especially a kind of wet rolling make-up machine that is used to produce thin porcelain brick.

Background technology

Along with China pottery export volume increases year by year with 50% above speed, add the raising of China's rural urbanization rate, bring the vast market space for the Ceramic Tiles industry, its output is also with the speed increment in every year 10%.Along with the increase of output, must bring the excessive exploitation of resource, existing at present quite a few quality raw materials are to the stripper stage.So China's ceramic raw material resource is difficult to support the needs of ceramics sustainable development.Ceramic tile production is the quite high industry that consumes energy, and is prepared into from powder and burns till, the per kilogram goods 1200kcal that need consume energy.Be used for the ceramic tile production energy consumption every year and amount to 7,980,000 tons of diesel oil, corresponding burning and exhausting works the mischief to environment.China is not the country of energy abundance, and the occupancy volume per person is very low, and the consumption of Ceramic Tiles industry high-energy source brings very big burden to development and national economy.Because adopt the Ceramic Tiles of existing explained hereafter, product thickness is the relation that is directly proportional with specification.Thickness also increases along with the increase of product specification, causes weight per unit area to improve constantly, and the increase of causing cost for transportation and construction is unfavorable for that building develops to lightness.Annual 3500000000 m of China 2Ceramic Tiles output, fuel consumption is big, correspondingly, the harmful components in its emission also cause serious harm to environment.According to one's analysis, the content of S is about 0.3% in the fuel oil, SO that its burning back produces 2A large amount of dischargings cause serious pollution to environment, and especially the acid rain phenomenon can not be ignored.

Therefore, China's ceramic tile production Future Development direction is to maximize and slimming.So just can effectively reduce the consumption of raw material and fuel, and then realize the reduction of discharging of pollutant.Realize this target, must change traditional semi-dry pressing process production techniques, adopt the wet rolling forming technique, both can guarantee original serviceability of Ceramic Tiles and quality, can realize again maximizing and slimming.

More than 2000 families of China ceramic tile production enterprise, nearly 3,500,000,000 square metres of annual production.The mode of production mainly is that semi-dry pressing is main at present, because semi-dry pressing need be prepared into powder to spray drying of slip, the energy that needs to consume accounts for more than 40% of energy of production.Be subjected to the semi-dry pressing technology product thickness of limiting the production bigger simultaneously, generally speaking internal wall brick 13~15kg/m 2, exterior wall tile 15~18kg/m 2, floor tile 23~24kg/m 2The consumption of raw materials amount is big especially, and corresponding energy resource consumption is also very high, and the cost of product is improving constantly, and makes the profit of manufacturing enterprise fewer and feweri.Table 1 is a semi-dry pressing and wet rolling be shaped relevant performance and raw material, fuel consumption contrast situation.

Table 1: semi-dry pressing and wet rolling forming property and raw material, fuel consumption contrast

Have semi-dry pressing and wet rolling shaping raw material and fuel consumption now more as can be known by table 1, adopt wet rolling to be shaped and can obviously reduce the thickness of product, 1 year China's ceramic tile production of only this item just can economize in raw materials more than 3,000 ten thousand tons.2,390,000 tons of the light diesel fuels of amounting to also capable of saving fuel simultaneously reduce SO 27170 tons of discharge capacitys.Reduce pollution greatly, reduce transportation and operating expenses environment.Therefore research and develop Ceramic Tiles wet rolling shaping production technology and base glaze formula and a whole set of equipment of producing, realize that progressively the wet rolling forming technique replaces the semi-dry pressing production technology, realize that the minimizing and energy-conservationization of product is imperative.Therefore, the proposition of Ceramic Tiles wet rolling shaping production technology is very in good time and necessary.

At present China's Ceramic Tiles output has reached very large production scale, but along with personnel's consumption and outlet constantly increase, and Ceramic Tiles output every year is still with 10% speed increase.Form the industry cluster of building the Tao Ye maximum, become China export of building materials rich and influential family.Therefore ceramic tile production is energy-saving and cost-reducing must adopt wet rolling forming technique and equipment, with the amount of cutting down the consumption of raw materials 30%, corresponding energy consumption reduces more than 30%, reduces the pollution to environment, owing to economize in raw materials and two every square metre of Ceramic Tiles of fuel, the 2.5 yuan/m that can reduce cost 2This technology and equipment are applied, and will bring considerable economic to enterprise, also will improve product specification simultaneously, have improved operating environment, will this technology be appealed to the Ceramic Tiles industry simultaneously.More than 2000 families of the now existing ceramic tile production producer of China adopt this technology that family more than 200 is just arranged as 10% producer is arranged every year.Therefore this technology promotion prospect is very wide, and bigger market capacity is arranged.

The rolling forming device that is fit to use in the laboratory at Ceramic Tiles wet rolling shaping production technology development one cover satisfies the wet-formed production technology research exploitation of Ceramic Tiles and is very important.

The utility model content

The purpose of this utility model is to overcome the shortcoming of existing semi-dry pressing technology, a kind of thin porcelain brick wet rolling make-up machine is provided, this make-up machine realizes that with many groups roll-in unit the mode of multistage roll-forming realizes the wet rolling forming technology, it is not only simple in structure, and working stability, the thin porcelain brick of preparation meets standard fully.

The purpose of this utility model solves by the following technical programs:

This thin porcelain brick wet rolling make-up machine, comprise the rectangle frame, horizontally disposed on frame have to organize the roll-in units more, every group of roll-in unit comprises compression roller group and transmission mechanism, described compression roller group is made up of horizontally disposed compression roller at upper rack before and after two pairs of branches, the charging aperture of every pair of compression roller is concordant with the working face of frame, the parallel transfer roller that is provided with on the frame working face between the two pairs of compression rollers, each compression roller one end is a drive sprocket, drive sprocket is connected by driving-chain with transmission mechanism, and described transmission mechanism is located at the working face below of frame; All be furnished with the material conveyer belt on the machine frame at two sides of every group of described roll-in unit.

In the compression roller group of above-mentioned roll-in unit, the charging aperture place that is located at a pair of compression roller of front side is provided with the angle bar spacer with compression roller extrados axially parallel, and described angle bar spacer is fixed on the working face of frame.

Horizontally disposed on the above-mentioned frame have three groups of roll-in units.

Above-mentioned transmission mechanism comprises motor, strand wheel and double-stranded wheel, described motor is by belt drives strand wheel, the strand wheel is by driving chain one of them chain drum engagement with double-stranded wheel, and another chain drum of double-stranded wheel is by the drive sprocket engagement of each compression roller end in driving chain and the compression roller group.

Also be respectively equipped with the minor sprocket that is used to confine driving chain between above-mentioned strand wheel and the double-stranded wheel and between the drive sprocket of double-stranded wheel and compression roller.

Roller head machine of the present utility model is based on the wet rolling method of thin porcelain brick, adopt multistage roll-in unit to realize multistage roll forming, thereby realized the wet rolling forming technology, it is not only simple in structure, and working stability, the thin porcelain brick of preparation meets standard fully.

Description of drawings

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is a vertical view of the present utility model.

Wherein: 1 is frame; 2 is extruder upright; 3 is compression roller; 4 is leg; 5 is drive sprocket; 6 is the extruder crossbeam; 7 is transfer roller; 8 is the compression roller power transmission shaft; 9 is the transfer roller sprocket wheel; 10 is the angle brace shelves; 11 is motor; 12 are the strand wheel; 13 is double-stranded wheel; 14 is minor sprocket.

The specific embodiment

Below in conjunction with accompanying drawing the utility model is done and to be described in further detail:

Referring to Fig. 1 and Fig. 2, thin porcelain brick wet rolling make-up machine of the present utility model, comprise a rectangle frame 1, the main body frame of this rectangle frame 1 is by four legs 4, four extruder crossbeams 6 and the upright many extruder uprights 2 of being located at frame 1 middle part are formed (shown in the figure being three), the upper surface of frame 1 is a working face, vertical and column 2 and horizontally disposed the roll-in units (being furnished with three groups of roll-in units among the figure) of organizing are arranged more on the column 2 of frame 1, every group of roll-in unit comprises compression roller group and transmission mechanism, the compression roller group is made up of horizontally disposed compression roller 3 on frame 1 top before and after two pairs of branches, the charging aperture of every pair of compression roller 3 is concordant with the working face of frame 1, the parallel transfer roller 7 (being transfer roller 7 parallel being located between the two extruder crossbeams 6 of frame 1 upper end) that is provided with on frame 1 working face between the two pairs of compression rollers 3, the same end of each compression roller 3 all is provided with drive sprocket 5, each drive sprocket 5 is connected by driving-chain with transmission mechanism, described transmission mechanism is located at the working face below of frame 1, and each parts major part of transmission mechanism is arranged on the extruder upright 2.For material being sent to smoothly the extruding rod extruding working region of compression roller group, on the frame 1 of every group of roll-in unit both sides, all be furnished with material conveyer belt or transfer roller 7 (being to be provided with to transmit rod 7 among the figure) in addition.In addition in the compression roller group of roll-in unit, the charging aperture place that is located at a pair of compression roller 3 of front side is provided with the angle bar spacer 10 with compression roller extrados axially parallel, and angle bar spacer 10 is fixed between two extruder crossbeams 6 on frame 1 working face.

Every group of compression roller group all is provided with a sets of transmission mechanism, it comprises motor 11, strand wheel 12, double-stranded wheel 13 and other necessary accessory, motor 11 is fixedly installed on the bottom of frame 1, strand wheel 12 and double-stranded wheel 13 are fixedly installed on the extruder upright 2 from the bottom to top successively, motor 11 is by belt drives strand wheel 12, strand wheel 12 is by driving chain one of them chain drum engagement with double-stranded wheel 13, and another chain drum of double-stranded wheel 13 is by drive sprocket 5 engagements of each compression roller 3 end in driving chain and the compression roller group.Also be respectively equipped with the minor sprocket 14 that is used to confine driving chain between strand wheel 12 and the double-stranded wheel 13 and between the drive sprocket 5 of double-stranded wheel 13 and compression roller 3.In order to save cost, also can organize the shared motor 11 of transmission mechanism in the transmission mechanism of the present utility model more, as shown in fig. 1, the transmission mechanism that preceding two groups of compression roller assembly are established is shared motor 11, and motor 11 is simultaneously with belt drives two width of cloth strands wheel 12.

Make-up machine of the present utility model is when work, need the cooperation of vacuum deairing machine, add three grades of roll-forming units of design voluntarily, formed Ceramic Tiles wet rolling shaping unit, it is a raw material with clay-feldspar-quartz, by vacuum deairing machine pug is mixed, prepare Imitation Rock Porcelain Tiles with the roll forming technology.Imitation Rock Porcelain Tiles performance: rupture strength 49.6MPa, apparent porosity 4.81%, water absorption rate 0.22%, bulk density 2.16g/cm 3This make-up machine has been realized the wet rolling forming technology in the mode that many groups roll extrusion unit reaches multistage roll forming, and is not only simple in structure, and working stability, and the thin porcelain brick of preparation meets standard fully.

Claims (5)

1. thin porcelain brick wet rolling make-up machine, comprise rectangle frame (1), it is characterized in that: go up horizontally disposed many group roll-in units that have in frame (1), every group of roll-in unit comprises compression roller group and transmission mechanism, described compression roller group is made up of horizontally disposed compression roller (3) on frame (1) top before and after two pairs of branches, the charging aperture of every pair of compression roller (3) is concordant with the working face of frame (1), the parallel transfer roller (7) that is provided with on frame (1) working face between two pairs of compression rollers (3), one end of compression roller (3) is a drive sprocket, drive sprocket is connected by driving-chain with transmission mechanism, and described transmission mechanism is located at the working face below of frame (1); All be furnished with material conveyer belt or transfer roller (7) on the frame (1) of every group of roll-in unit both sides.
2. thin porcelain brick wet rolling make-up machine according to claim 1, it is characterized in that: in the compression roller group of roll-in unit, the charging aperture place that is located at a pair of compression roller (3) of front side is provided with the angle bar spacer (10) with compression roller extrados axially parallel, and described angle bar spacer (10) is fixed on the working face of frame (1).
3. thin porcelain brick wet rolling make-up machine according to claim 1 is characterized in that: frame (1) goes up the horizontally disposed three groups of roll-in units that have.
4. thin porcelain brick wet rolling make-up machine according to claim 1, it is characterized in that: described transmission mechanism comprises motor (11), strand wheel (12) and double-stranded wheel (13), described motor (11) is by belt drives strand wheel (12), strand wheel (12) is by driving chain one of them chain drum engagement with double-stranded wheel (13), and another chain drum of double-stranded wheel (13) is by drive sprocket (5) engagement of each compression roller (3) end in driving chain and the compression roller group.
5. thin porcelain brick wet rolling make-up machine according to claim 4 is characterized in that: also be respectively equipped with the minor sprocket (14) that is used to confine driving chain between described strand wheel (12) and the double-stranded wheel (13) and between the drive sprocket (5) of double-stranded wheel (13) and compression roller (3).
CN201020163203XU 2010-04-19 2010-04-19 Wet process rolling forming machine for thin porcelain tiles CN201702845U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020163203XU CN201702845U (en) 2010-04-19 2010-04-19 Wet process rolling forming machine for thin porcelain tiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020163203XU CN201702845U (en) 2010-04-19 2010-04-19 Wet process rolling forming machine for thin porcelain tiles

Publications (1)

Publication Number Publication Date
CN201702845U true CN201702845U (en) 2011-01-12

Family

ID=43439995

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201020163203XU CN201702845U (en) 2010-04-19 2010-04-19 Wet process rolling forming machine for thin porcelain tiles

Country Status (1)

Country Link
CN (1) CN201702845U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102862218A (en) * 2011-10-09 2013-01-09 张家港爱丽塑料有限公司 Preparation device and preparation method of circular-angle elastic ground tile

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102862218A (en) * 2011-10-09 2013-01-09 张家港爱丽塑料有限公司 Preparation device and preparation method of circular-angle elastic ground tile
CN102862218B (en) * 2011-10-09 2014-12-17 张家港爱丽塑料有限公司 Preparation device and preparation method of circular-angle elastic ground tile

Similar Documents

Publication Publication Date Title
CN102120367B (en) Automatic hydraulic molding machine for pulverized coal
CN204505267U (en) Cement foamed internal mold production line is with carrying mould manipulator
CN204587956U (en) High hole rate oscillation adobe automatic conveying device
KR101706881B1 (en) Apparatus and process for continuous production of scr plate-type denitrated catalyst
CN103467068A (en) Production method of gangue shale sintered brick
CN202079671U (en) Integrated hydraulic brick making machine
CN203317535U (en) Full automatic production line for composition insulation boards of walls
CN201106267Y (en) Assembly line of composite thermal insulation wall plate and external heat-insulation board for external wall
CN206203203U (en) Automatic transport pusher is used in a kind of plank processing
CN103612322B (en) Divide the automated manufacturing method of type pore-forming mold, socket type pore-forming and device and porous brick thereof
CN102807390A (en) Porous sintering heat-insulating hollow block and manufacturing process thereof
CN105382916B (en) A kind of hollow brick press
CN1337372A (en) Vacuum extrusion process and equipment of fiber reinforced cement board
CN101337399B (en) Whole-course full-automatic quick production line of wall board
CN1251850C (en) Automatic non-supporting board manufacture and system of light batten
CN204322205U (en) A kind of full-automatic wood feeder
CN2638953Y (en) Continuous roll-in hot press for artificial board
CN102529293A (en) Heating cooling sizing integrated double steel strip continuous press for producing composite board
CN1730259A (en) Light weight wall board production technology and equipment complex thereof
CN103406984B (en) Longitudinal and horizontal two-way band saw cutting machine for waste slag cement foamed slabs or building blocks
CN106629076B (en) Brick device on a kind of automatic batch
CN201471562U (en) Automatic feeding device for side tenon machine of floor timber
CN103538141A (en) Colored glaze ceramic tile, production method of colored glaze ceramic tile, and forming device using production method
CN2817456Y (en) Round steamed bread producer
CN204278179U (en) A T-shaped extrusion machine for light partition plate of l-shaped

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110112

Termination date: 20120419