CN201678360U - An equipment hoisting device - Google Patents
An equipment hoisting device Download PDFInfo
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- CN201678360U CN201678360U CN2010201665442U CN201020166544U CN201678360U CN 201678360 U CN201678360 U CN 201678360U CN 2010201665442 U CN2010201665442 U CN 2010201665442U CN 201020166544 U CN201020166544 U CN 201020166544U CN 201678360 U CN201678360 U CN 201678360U
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Abstract
Description
技术领域technical field
本实用新型涉及到起重吊装领域,具体指一种设备吊装用吊具。The utility model relates to the field of hoisting and hoisting, in particular to a sling for equipment hoisting.
背景技术Background technique
在设备吊装中,为改善设备的受力条件、防止设备变形、便于吊装等,一般都需要设置吊梁作为设备吊装的辅助工具,目前,在设备吊装施工现场,利用起重机吊装设备时,所用的吊梁为中华人民共和国石油化工行业标准《大型设备吊装工程施工工艺标准》SH/T3515-2003中列出的三种结构形式,即管板式吊梁、支撑式吊梁和可调长度吊梁。如图1、图2和图3所示。In equipment hoisting, in order to improve the stress conditions of equipment, prevent equipment deformation, and facilitate hoisting, etc., it is generally necessary to set up a lifting beam as an auxiliary tool for equipment hoisting. The hanging beams are the three structural forms listed in the Petrochemical Industry Standard of the People's Republic of China "Construction Technology Standards for Large-scale Equipment Hoisting Engineering" SH/T3515-2003, namely tube-sheet hanging beams, supporting hanging beams and adjustable-length hanging beams. As shown in Figure 1, Figure 2 and Figure 3.
利用以上吊梁吊装设备时,吊梁上方需设置吊索与起重机的吊钩连接,吊梁上方的两吊索间呈一定的夹角,吊梁下方的吊索与设备吊耳连接。吊梁上方设置吊索相当于额外增加了被吊装设备的吊装高度,设备的吊装高度越高,设备直径越大,吊装设备时起重机所需的臂杆长度也就会越长。而起重机的额定起重吊装能力是与起重机臂杆长度成反比的,即臂杆长度越长,起重机的额定起重吊装能力就越小,也就越不利于充分发挥起重机的起重吊装能力,造成起重机吊装能力的浪费。现场吊装示意图如图4所示。When using the above hanging beam to hoist the equipment, a sling should be installed above the hanging beam to connect with the hook of the crane. Setting the sling above the lifting beam is equivalent to increasing the hoisting height of the hoisted equipment. The higher the hoisting height of the equipment, the larger the diameter of the equipment, and the longer the boom length required for the crane when hoisting the equipment. The rated hoisting capacity of the crane is inversely proportional to the length of the crane arm, that is, the longer the arm length, the smaller the rated hoisting capacity of the crane, and it is not conducive to fully utilizing the hoisting capacity of the crane. Cause the waste of crane hoisting capacity. The schematic diagram of on-site hoisting is shown in Figure 4.
现有技术中,吊梁和被吊装设备之间所采用的吊索在设备起吊过程中与设备吊耳之间所产生的摩擦较大,对吊索和设备吊耳都有一定的损伤,影响吊装安全。In the prior art, the sling used between the lifting beam and the equipment to be hoisted has a relatively large friction between the lifting lug and the lifting lug of the equipment, which will damage the sling and the lifting lug of the equipment to a certain extent, affecting Lifting safety.
发明内容Contents of the invention
本实用新型所要解决的技术问题是针对现有技术的现状提供一种起重机与吊梁之间不需使用吊钩和吊索即可进行设备吊装的设备吊装用工具。The technical problem to be solved by the utility model is to provide a tool for equipment hoisting between a crane and a suspension beam without using hooks and slings in view of the current state of the prior art.
本实用新型所要解决的另一个技术问题是针对现有技术的现状提供一种能大大降低吊索和设备吊耳之间摩擦损伤的设备吊装用工具。Another technical problem to be solved by the utility model is to provide a tool for equipment hoisting that can greatly reduce the friction damage between the sling and the equipment lug in view of the status quo of the prior art.
本实用新型解决上述技术问题所采用的技术方案为:该设备吊装用吊具,包括横梁,横梁上设置有吊耳,其特征在于所述的吊耳设置在所述横梁的中部;所述吊耳包括吊耳板,吊耳板上设置有轴孔,销轴穿过轴孔将吊具连接到起重机的吊钩滑轮组组件上。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is as follows: the hoisting tool for the equipment includes a beam on which lifting lugs are arranged, and is characterized in that the lifting lugs are arranged in the middle of the beam; The lug includes a lug plate, and an axle hole is arranged on the lug plate, and the pin shaft passes through the axle hole to connect the spreader to the hook pulley block assembly of the crane.
本实用新型所提供的吊具能够在设备吊装时取消现有技术中横梁上方所使用的连接横梁与起重机吊钩用的吊索和起重机的吊钩,用销轴将本实用新型的吊具与起重机臂 杆头部的吊钩滑轮组组件直接连接,降低了设备的吊装高度,从而减小了吊装设备所需要的起重机臂杆的长度,充分发挥并提高了起重机的额定吊装能力;同时也可减少设备吊装前的施工准备工作量,减小设备吊装时吊索与设备吊耳之间的摩擦,防止吊索受到磨损,利于保障吊装安全。The hanger provided by the utility model can cancel the sling and the hook of the crane used to connect the beam and the crane hook used above the beam in the prior art when the equipment is hoisted, and connect the hanger of the utility model with the pin shaft The hook and pulley assembly at the head of the crane arm is directly connected, which reduces the hoisting height of the equipment, thereby reducing the length of the crane arm required for hoisting equipment, and fully exerting and improving the rated hoisting capacity of the crane; at the same time, it can also reduce The construction preparation workload before the equipment hoisting reduces the friction between the sling and the equipment lugs during the equipment hoisting, prevents the sling from being worn, and is conducive to ensuring the safety of hoisting.
为了使本实用新型能够适应不同的吊钩滑轮组组件,所述吊耳板上的轴孔可以呈长条形或圆形,所述圆形的轴孔有多个且间隔布置在同一直线上并且在吊耳板的外侧设置有可拆卸的、并能沿所述轴孔位移后固定在吊耳板上的吊耳护板,所述的吊耳护板上设有与所述销轴相适配的孔。所述销轴经吊耳护板限位后穿过吊耳护板上的孔和吊耳板上的轴孔后连接起重机的吊钩滑轮组组件。In order to make the utility model adaptable to different hook and pulley block assemblies, the shaft holes on the lug plate can be elongated or circular, and the circular shaft holes are multiple and arranged at intervals on the same straight line and On the outside of the lug plate, there is a detachable lug guard plate that can be fixed on the lug plate after being displaced along the shaft hole. matching holes. The pin shaft passes through the hole on the hanger guard plate and the shaft hole on the hanger plate after being limited by the hanger guard plate and is connected to the hook pulley block assembly of the crane.
较好的,所述的吊耳板可以有4块,两两相对且对称设置在所述横梁的中部。该结构能够避免轴孔过长时而影响到吊耳板的强度;吊耳板的数量可以根据连接的起重机吊钩滑轮组组件的结构具体设定,可以是2块、4块、6块等等。Preferably, there may be 4 lug plates, which are opposite and symmetrically arranged in the middle of the beam. This structure can avoid affecting the strength of the lug plate when the shaft hole is too long; the number of lug plates can be specifically set according to the structure of the connected crane hook pulley assembly, which can be 2 pieces, 4 pieces, 6 pieces, etc.
所述的横梁呈上大下小的梯形状箱型结构,通常由钢板拼装焊接而成。The beam is a trapezoidal box-shaped structure with a large top and a small bottom, and is usually assembled and welded by steel plates.
所述横梁的两端均设置有供与设备吊耳连接的吊索缠绕悬挂用的滚轮组件。将吊索设置在滚轮组件上,能够有效地减小设备在吊装过程中吊索与设备吊耳之间的摩擦,从而减小对吊索及设备吊耳的损伤。Both ends of the crossbeam are provided with roller assemblies used for winding and hanging the slings connected with the lifting lugs of the equipment. The sling is arranged on the roller assembly, which can effectively reduce the friction between the sling and the equipment lug during the hoisting process of the equipment, thereby reducing the damage to the sling and the equipment lug.
较好的,所述的滚轮组件可以包括滚轮座、固定在滚轮座内的滚轮轴和穿在滚轮轴上的滚轮。Preferably, the roller assembly may include a roller seat, a roller shaft fixed in the roller seat, and a roller threaded on the roller shaft.
为了使本实用新型的吊具能够适应不同尺寸设备的吊装,所述横梁的两端部在横梁的上表面可以间隔设置有多个孔;所述的滚轮座可以包括底板和固定在所述底板上的相对设置的二块侧板;所述底板上设有与所述孔相适配的螺孔,所述底板通过螺栓可拆卸地固定在所述横梁的两端。这样,对于不同尺寸设备的吊装,只要根据待吊装设备的尺寸调节滚轮组件的位置然后用螺栓将滚轮组件固定在横梁上表面即可。In order to make the hanger of the present utility model adaptable to the hoisting of equipment of different sizes, a plurality of holes may be arranged at intervals on the upper surface of the beam at both ends of the beam; There are two opposite side plates on the top; screw holes matching the holes are provided on the bottom plate, and the bottom plate is detachably fixed to both ends of the crossbeam by bolts. In this way, for the hoisting of equipment of different sizes, it is only necessary to adjust the position of the roller assembly according to the size of the equipment to be hoisted and then fix the roller assembly to the upper surface of the beam with bolts.
较好的,所述滚轮座内可以设置有1-3个滚轮轴。Preferably, 1-3 roller shafts can be arranged in the roller seat.
对于1-3个滚轮轴,所述各滚轮轴的轴心线可以平行于所述横梁的上表面。For 1-3 roller shafts, the axis line of each roller shaft can be parallel to the upper surface of the beam.
与现有技术相比较,本实用新型将吊具的吊耳直接连接到起重机的吊钩滑轮组组件上,去掉了现有技术中设置在横梁和起重机吊钩之间的吊索,降低了吊装高度和起重机臂杆的长度,能够充分发挥起重机的吊装能力,同时也可减少设备吊装前的施工准备工作量;同时由于滚轮组件的设置,减小了设备吊装过程中吊索与设备吊耳之间的摩擦,防止吊索和设备吊耳受到磨损,利于保障吊装安全。本实用新型比较适合吊装卧态运输至吊装现场后需吊装直立的塔类设备,对不需要直立的设备也同样适用。Compared with the prior art, the utility model directly connects the lifting lug of the sling to the hook and pulley assembly of the crane, removes the sling installed between the beam and the crane hook in the prior art, and reduces the hoisting height and the length of the crane arm can give full play to the hoisting capacity of the crane, and can also reduce the workload of construction preparations before equipment hoisting; at the same time, due to the setting of the roller assembly, it reduces the distance between the sling and the equipment lifting lug during the equipment hoisting process. friction to prevent the sling and equipment lugs from being worn, which is beneficial to ensure the safety of hoisting. The utility model is more suitable for hoisting tower equipment that needs to be hoisted upright after being transported to the hoisting site in a horizontal state, and is also suitable for equipment that does not need to be upright.
附图说明Description of drawings
图1为本实用新型背景技术中管板式吊梁的平面结构示意图;Fig. 1 is the planar structure schematic diagram of the tube plate type hanging beam in the background technology of the present utility model;
图2为本实用新型背景技术中支撑式吊梁的平面结构示意图;Fig. 2 is a schematic diagram of the planar structure of the supporting suspension beam in the background technology of the utility model;
图3为本实用新型背景技术中可调长度吊梁的平面结构示意图;Fig. 3 is a schematic diagram of the planar structure of the adjustable-length suspension beam in the background technology of the utility model;
图4为本实用新型背景技术中实际吊装的平面示意图;Fig. 4 is a schematic plan view of actual hoisting in the background technology of the utility model;
图5为本实用新型实施例的立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the utility model embodiment;
图6为图5的俯视图;Figure 6 is a top view of Figure 5;
图7为图5的主视图;Fig. 7 is the front view of Fig. 5;
图8为沿图7中A-A线的剖视图;Fig. 8 is a sectional view along line A-A in Fig. 7;
图9为本实用新型实施例中滚轮组件的立体结构示意图;Fig. 9 is a three-dimensional structural schematic diagram of the roller assembly in the embodiment of the present invention;
图10为图9的俯视图;Figure 10 is a top view of Figure 9;
图11为图9的主视图;Fig. 11 is the front view of Fig. 9;
图12为沿图11中B-B线的剖视图;Fig. 12 is a sectional view along the line B-B in Fig. 11;
图13为本实用新型实施例实际吊装过程示意图。Fig. 13 is a schematic diagram of the actual hoisting process of the embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
如图5至图12所示,该设备吊装用吊具包括:As shown in Figures 5 to 12, the hoisting gear for the equipment includes:
横梁1,呈上大下小的梯形状箱型结构,由钢板拼装焊接而成。横梁1上表面的两端间隔均匀地设置有两排螺孔11。The
吊耳2,包括吊耳板21,本实施例中的吊耳板21有四块,两两相对,对称设置在横梁1的中部,吊耳板21上设置有轴孔22,本实施例中的吊耳板外侧还设有吊耳加强环板23,吊耳板内侧还设有吊耳加强筋板24,以增加吊耳的强度。吊耳加强环板和加强筋板可根据吊装的实际情况和吊耳板的强度来设置,在吊耳板强度够或吊装重量稍小的情况下不需要特别设置。本实施例中的轴孔22为圆孔。根据吊具的适用范围还可以将该轴孔设计为长条形,在吊耳板外加设一可拆卸的吊耳护板,吊耳护板上开设有与销轴相适配的孔,通过吊耳护板将销轴固定在吊耳护板上所述吊耳板上设有吊孔,销轴穿过吊孔将吊耳连接到起重机的吊钩滑轮组上;沿长条状的轴孔移动吊耳护板到适合的位置可调节固定销轴之间的距离,从而适合不同吊钩的滑轮组件。The
销轴3,用于连接吊耳2与起重机吊钩滑轮组组件。The
滚轮组件4,包括两个,分别设置在横梁1上表面的两端;包括滚轮座41、固定在滚轮座41内的滚轮轴42和穿在滚轮轴42上的滚轮43。每个滚轮座41内的滚轮轴42有二个,该二个滚轮轴的直径相等,并且每个滚轮轴的轴心线均平行于横梁的上表面,每个滚轮轴穿一个滚轮。滚轮座41包括底板411和固定在所述底板411上的相对设置的二块侧板412;底板411上设有横梁上的螺孔11相适配的螺孔,螺栓穿过底板和横梁上的螺孔将滚轮组件4可拆卸地固定在横梁的两端。The
采用CC8800型1250吨起重机,将上述吊具用于设备5的吊装,如图13所示。吊装步骤如下:Adopt the CC8800 1250-ton crane, and use the above-mentioned spreader for the hoisting of the equipment 5, as shown in Figure 13. The hoisting steps are as follows:
(1)根据所要吊装设备的尺寸,调整滚轮组件到合适的位置,将横梁1两端的滚轮组件用螺栓螺母固定到位。(1) Adjust the roller assembly to a proper position according to the size of the equipment to be hoisted, and fix the roller assemblies at both ends of the
(2)将起重机臂杆9头部吊钩滑轮组组件8上的吊钩及固定吊钩的销轴拆下。(2) Remove the hook on the hook pulley block assembly 8 at the head of the crane arm 9 and the pin shaft fixing the hook.
(3)将吊具与起重机臂杆头部吊钩滑轮组组件对接,将销轴3穿入横梁中部上方吊耳板上的轴孔,将吊具与起重机臂杆头部滑轮组组件连接起来。(3) Connect the spreader with the hook pulley assembly at the head of the crane arm, insert the
(4)在横梁两端的滚轮组件上悬挂吊装设备用的吊索7。(4) Suspend the sling 7 used for hoisting equipment on the roller assemblies at both ends of the beam.
(5)将吊索与设备吊耳6进行连接。(5) Connect the sling to the equipment lug 6.
(6)设备开始吊装,直至设备5吊装就位。(6) The equipment starts to be hoisted until the equipment 5 is hoisted in place.
(7)拆去吊装吊索。(7) Remove the hoisting sling.
(8)拆去吊具或进行下一件设备的吊装。(8) Remove the spreader or carry out the lifting of the next piece of equipment.
采用本实用新型所提供的吊具,可最大化地发挥起重机的吊装能力,省去大部分吊装前的准备工作,吊具安装简便;吊装过程中的摩擦大大减小,有力地保证吊装安全。The hoisting gear provided by the utility model can maximize the hoisting capacity of the crane, save most of the preparatory work before hoisting, and the hoisting gear is easy to install; the friction in the hoisting process is greatly reduced, and the hoisting safety is effectively guaranteed.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201665442U CN201678360U (en) | 2010-04-15 | 2010-04-15 | An equipment hoisting device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010201665442U CN201678360U (en) | 2010-04-15 | 2010-04-15 | An equipment hoisting device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102219148A (en) * | 2010-04-15 | 2011-10-19 | 中国石油化工集团公司 | Hanger for hoisting equipment |
| CN104925665A (en) * | 2015-07-02 | 2015-09-23 | 太原重工股份有限公司 | Hoisting device special for test run and beam mechanism of hoisting device |
| CN105270984A (en) * | 2015-11-25 | 2016-01-27 | 苏州天沃科技股份有限公司 | Shoulder pole tool for hoisting operation of gasifier |
| CN106480822A (en) * | 2016-11-25 | 2017-03-08 | 中铁大桥局武汉桥梁特种技术有限公司 | A kind of suspension bridge sling replacing system and the method changing sling of suspension bridge |
-
2010
- 2010-04-15 CN CN2010201665442U patent/CN201678360U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102219148A (en) * | 2010-04-15 | 2011-10-19 | 中国石油化工集团公司 | Hanger for hoisting equipment |
| CN104925665A (en) * | 2015-07-02 | 2015-09-23 | 太原重工股份有限公司 | Hoisting device special for test run and beam mechanism of hoisting device |
| CN105270984A (en) * | 2015-11-25 | 2016-01-27 | 苏州天沃科技股份有限公司 | Shoulder pole tool for hoisting operation of gasifier |
| CN106480822A (en) * | 2016-11-25 | 2017-03-08 | 中铁大桥局武汉桥梁特种技术有限公司 | A kind of suspension bridge sling replacing system and the method changing sling of suspension bridge |
| CN106480822B (en) * | 2016-11-25 | 2018-07-06 | 中铁大桥局武汉桥梁特种技术有限公司 | A kind of suspension bridge sling replacing system and the method for replacing sling of suspension bridge |
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