CN201676872U - A toner cartridge crushing and magnetic separation device - Google Patents

A toner cartridge crushing and magnetic separation device Download PDF

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Publication number
CN201676872U
CN201676872U CN2010202060521U CN201020206052U CN201676872U CN 201676872 U CN201676872 U CN 201676872U CN 2010202060521 U CN2010202060521 U CN 2010202060521U CN 201020206052 U CN201020206052 U CN 201020206052U CN 201676872 U CN201676872 U CN 201676872U
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magnetic
crushing
magnetic separation
separation device
breaker
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Expired - Fee Related
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CN2010202060521U
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杨桂兴
陈德炯
陆文雄
郑爱新
王雪
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SHANGHAI CENTRAL WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT RECYCLING CO Ltd
University of Shanghai for Science and Technology
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SHANGHAI CENTRAL WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT RECYCLING CO Ltd
University of Shanghai for Science and Technology
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Priority to CN2010202060521U priority Critical patent/CN201676872U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Crushing And Pulverization Processes (AREA)
  • Processing Of Solid Wastes (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

The utility model relates to a crushing and magnetic separation device of an abandoned selenium drum, which belongs to the technical field of solid waste recycling and resource utilization, and mainly comprises a crushing device and a magnetic separation device, wherein the crushing device comprises an upper cover, a base and a rotary cutter, and the magnetic separation device comprises a conveyor belt and a magnetic roller. The crushing and magnetic separation device can not only efficiently and automatically crush the waste selenium drum, but also separate metal and non-metal plastic fragments generated after the crushing of the waste selenium drum; in addition, the crushing and magnetic separation device can separate magnetic metal and nonmagnetic metal fragments in metal fragments and can also solve the separation problem of organic ink powder in the selenium drum well, therefore, being taken as a crushing and magnetic separation integrated device, the utility model can greatly improve the production efficiency.

Description

一种硒鼓破碎和磁选装置 A toner cartridge crushing and magnetic separation device

技术领域technical field

本实用新型涉及一种废旧硒鼓的破碎磁选装置,属固体废弃物回收处理及资源利用技术领域。The utility model relates to a crushing magnetic separation device for waste toner cartridges, which belongs to the technical field of solid waste recycling and resource utilization.

背景技术Background technique

我国有2000多万个机构和单位及数量更为庞大的居家用户需要使用打印机,这带动国内耗材市场以每年30%的速度递增,逐步成为全球最大的打印耗材市场。硒鼓中塑料占了其成份的80%左右,如果弃之户外,上千年也不会腐烂;而更可怕的是留在硒鼓中的残粉,对人体的危害极大,这些粒径在4至8微米的颗粒肉眼根本看不到,它通过人的呼吸系统直接进入人体,硒鼓的感光材料,更会危害人体健康。因此废旧硒鼓的回收处理势在必行。There are more than 20 million institutions and units in my country and a larger number of home users need to use printers, which drives the domestic consumables market to increase at a rate of 30% per year, gradually becoming the largest printing consumables market in the world. The plastic in the toner cartridge accounts for about 80% of its composition. If it is discarded outdoors, it will not rot for thousands of years; what is even more terrible is the residual powder left in the toner cartridge, which is extremely harmful to the human body. The 8-micron particles are invisible to the naked eye. They directly enter the human body through the human respiratory system. The photosensitive material of the toner cartridge will even endanger human health. Therefore, the recycling of waste toner cartridges is imperative.

为了实现对废旧硒鼓的破碎和再利用,有一种废旧硒鼓回收处理工艺的发明用于处理废旧硒鼓。首先,将废旧硒鼓粉碎成大小均匀的颗粒,用除尘器收集有机墨粉;其次,将破碎后的物料送入磁滑轮磁选分离出铁制品;最后,用空气清洗机去除其中剩余的有机墨粉,并用除尘器收集;剩余物料进入人工分离,最终获得塑料、铜。In order to realize the crushing and reuse of waste toner cartridges, there is an invention of a waste toner cartridge recycling process for processing waste toner cartridges. First, the waste toner cartridges are crushed into particles of uniform size, and the organic toner is collected by a dust collector; secondly, the crushed material is sent to a magnetic pulley to separate iron products; finally, the remaining organic toner is removed by an air cleaner The powder is collected by a dust collector; the remaining materials are separated manually, and finally plastic and copper are obtained.

但是,根据上述的处理方法,在操作中需要较长时间用于处理剩余物料,而且能耗大,为了改变上述缺点,在此发明了一种新的废旧硒鼓破碎和磁选装置,更便于破碎后物料的回收。However, according to the above-mentioned processing method, it takes a long time to process the remaining materials in operation, and the energy consumption is large. In order to change the above-mentioned shortcomings, a new waste toner drum crushing and magnetic separation device is invented here, which is more convenient for crushing Recycling of post materials.

实用新型内容Utility model content

本实用新型专利的目的是提供一种废旧硒鼓的破碎磁选装置,以分离废旧硒鼓破碎后的金属及非金属碎片,同时解决硒鼓中有机墨粉的分离。The purpose of this utility model patent is to provide a crushing magnetic separation device for waste toner cartridges to separate the metal and non-metal fragments after the waste toner cartridges are crushed, and at the same time solve the separation of organic toner in the toner cartridges.

本实用新型专利的一种硒鼓破碎磁选装置,主要由破碎装置和磁选装置组成。破碎装置由上盖、底座及转刀组成;磁选装置由输送带、磁性滚筒组成。其特征在于:破碎装置部分中的上盖处设有加料口,硒鼓碎块由此送入,在破碎装置机壳内的中心位置设有转刀,转刀为双轴滚刀;在破碎装置的底座下端设有料斗,料斗下设有皮带输送带,一端装有一磁性滚筒;输送带和磁性滚筒构成磁选装置;经转刀即双轴滚刀破碎后的硒鼓小块和碎片落在输送带上,行进至一端的磁性滚筒处进行磁性金属碎片和磁性非金属碎片的分离;在磁性滚筒的一侧上方设置有前管,前管管口处设有一可向前管送风的鼓风机,通过送风并在一定风速下使金属碎片和非金属的塑料碎片分离;在磁性滚筒的下方设有两个接料斗,即磁性金属接料斗和非磁性金属接料斗;在输送带另一端也即破碎装置下方左侧,设有一吸风口并外接一除尘器,除尘器的旋风吸收作用将墨粉和非金属塑料碎粒吸入除尘器内,作下一步的分离和除尘;磁选装置的磁性滚筒由驱动装置电机和减速器相连接。A toner drum crushing magnetic separation device of the utility model patent is mainly composed of a crushing device and a magnetic separation device. The crushing device is composed of upper cover, base and rotary knife; the magnetic separation device is composed of conveyor belt and magnetic roller. It is characterized in that: the upper cover in the part of the crushing device is provided with a feeding port, through which the fragments of the toner drum are fed in, and a rotary knife is provided at the center of the casing of the crushing device, and the rotary knife is a double-axis hob; in the crushing device There is a hopper at the lower end of the base, a belt conveyor belt under the hopper, and a magnetic roller at one end; the conveyor belt and the magnetic roller form a magnetic separation device; the small pieces and fragments of the toner cartridge after being broken by the rotary knife, that is, the double-axis hob, fall on the conveyor belt. On the belt, go to the magnetic roller at one end to separate the magnetic metal fragments and magnetic non-metallic fragments; a front pipe is arranged above one side of the magnetic roller, and a blower that can supply air to the front pipe is provided at the mouth of the front pipe. The metal fragments and non-metallic plastic fragments are separated by air supply and at a certain wind speed; there are two receiving hoppers under the magnetic drum, namely, magnetic metal receiving hoppers and non-magnetic metal receiving hoppers; at the other end of the conveyor belt is the On the left side of the lower part of the crushing device, there is an air suction port and an external dust collector. The cyclone absorption of the dust collector will suck the toner and non-metallic plastic particles into the dust collector for the next step of separation and dust removal; the magnetic drum of the magnetic separation device It is connected by the drive motor and the reducer.

本实用新型硒鼓破碎磁选装置的特点和优点如下:The characteristics and advantages of the utility model toner drum crushing magnetic separation device are as follows:

本实用新型装置不仅能够实现高效自动化地破碎废旧硒鼓,并且还能分离废旧硒鼓破碎后的金属和非金属塑料碎片;另外还可实现金属碎片中的磁性金属碎片和非磁性金属碎片的分离;还能很好地解决硒鼓中有机墨粉的分离;因此本实用新型装置作为破碎磁选一体化装置,能大大提高其生产效率。The device of the utility model can not only crush waste toner cartridges efficiently and automatically, but also separate metal and non-metallic plastic fragments after the waste toner cartridges are crushed; in addition, it can also realize the separation of magnetic metal fragments and non-magnetic metal fragments in metal fragments; It can well solve the separation of organic toner in the toner cartridge; therefore, the device of the utility model can greatly improve its production efficiency as an integrated device of crushing and magnetic separation.

附图说明Description of drawings

图1为本实用新型硒鼓破碎磁选装置的简单示意图。Fig. 1 is a simple schematic diagram of the utility model toner drum crushing magnetic separation device.

图中:1-硒鼓碎块,2-破碎装置,3-加料口,4-转刀,5-料斗,6-前管,7-鼓风机,8-磁选机,9-磁性金属接料斗,10-非磁性金属接料斗,11-输送带,12-磁性滚筒,13-除尘器。In the figure: 1- toner cartridge fragments, 2- crushing device, 3- feeding port, 4- rotary knife, 5- hopper, 6- front pipe, 7- blower, 8- magnetic separator, 9- magnetic metal hopper, 10-non-magnetic metal hopper, 11-conveyor belt, 12-magnetic roller, 13-dust collector.

具体实施方式Detailed ways

参见图1,本破碎磁选装置主要由破碎装置和磁选装置组成,破碎装置由上盖、底座及转刀组成;磁选装置由输送带、磁性滚筒组成。破碎装置部分中的上盖处设有加料口3,硒鼓碎块1由此加料口3进入,在破碎装置2机壳内的中心位置设有转刀4,转刀为双轴滚刀;在破碎装置2的底座下端设有料斗5,料斗5下设有皮带输送带11,一端装有一磁性滚筒12;输送带11和磁性滚筒2构成磁选装置8;经转刀4即双轴滚刀破碎后的硒鼓小块和碎片落在输送带11上,行进至一端的磁性滚筒12处进行磁性金属碎片和磁性非金属碎片的分离;在磁性滚筒12的一侧上方设置有前管6,前管管口处设有一可向前管送风的鼓风机7,通过送风并在一定风速下使金属碎片和非金属的塑料碎片分离;在磁性滚筒12的下方设有两个接料斗,即磁性金属接料斗9和非磁性金属接料斗10;在输送带另一端也即破碎装置2下方左侧,设有一吸风口并外接一除尘器14,藉除尘器(14)的旋风吸收作用将墨粉和非金属塑料碎粒吸入除尘器内,作下一步的分离和除尘;磁选装置8的磁性滚筒12由驱动装置电机和减速器相连接。Referring to Figure 1, the crushing magnetic separation device is mainly composed of a crushing device and a magnetic separation device. The crushing device is composed of an upper cover, a base and a rotary knife; the magnetic separation device is composed of a conveyor belt and a magnetic drum. The upper cover in the crushing device part is provided with a feeding port 3, through which the toner drum fragments 1 enter, and a rotary knife 4 is arranged at the center of the casing of the crushing device 2, and the rotary knife is a biaxial hob; The lower end of the base of the crushing device 2 is provided with a hopper 5, a belt conveyor 11 is provided under the hopper 5, and a magnetic roller 12 is installed at one end; the conveyor belt 11 and the magnetic roller 2 form a magnetic separation device 8; The broken toner cartridge fragments and fragments fall on the conveyor belt 11, and advance to the magnetic drum 12 at one end to separate the magnetic metal fragments and magnetic non-metallic fragments; The mouth of the pipe is provided with a blower 7 that can supply air to the front pipe, and the metal fragments and non-metallic plastic fragments are separated by blowing air at a certain wind speed; two hoppers are provided under the magnetic drum 12, namely magnetic Metal receiving hopper 9 and non-magnetic metal receiving hopper 10; at the other end of the conveyor belt, that is, on the left side below the crushing device 2, an air suction port is provided and a dust collector 14 is externally connected, and the toner is absorbed by the cyclone of the dust collector (14). and non-metallic plastic particles are sucked into the dust collector for the next step of separation and dust removal; the magnetic drum 12 of the magnetic separation device 8 is connected by a drive motor and a reducer.

Claims (1)

1. toner cartridge fragmentation and concentration equipment mainly are made up of breaker and concentration equipment, and breaker is made up of loam cake, base and rotor; Concentration equipment is made up of conveyer belt, magnetic pulley,
It is characterized in that: the loam cake place in the breaker part is provided with charge door (3), and toner cartridge fragment (1) is sent into thus, and the center in breaker (2) casing is provided with rotor (4), and rotor is the twin shaft hobboing cutter;
Be provided with hopper (5) in the base lower end of breaker (2), hopper (5) has belt conveyor (11), and an end is equipped with a magnetic pulley (12);
Conveyer belt (11) and magnetic pulley (12) constitute concentration equipment (8);
Toner cartridge fritter after rotor (4) is the fragmentation of twin shaft hobboing cutter and fragment drop on the conveyer belt (11), and the magnetic pulley (12) that marches to an end is located to carry out separating of magnetic metal fragment and the nonmetal fragment of magnetic;
Be provided with preceding pipe (6) in a side of magnetic pulley (12) top, preceding pipe mouth of pipe place is provided with the air blast (7) that can manage air-supply forward, by air-supply and under certain wind speed metal fragment is separated with nonmetallic plastic flakes;
Be provided with two receiving hoppers in the below of magnetic pulley (12), i.e. magnetic metal receiving hopper (9) and nonmagnetic metal receiving hopper (10);
At the conveyer belt other end also is left side, breaker (2) below, is provided with an inlet scoop and an external deduster (14), and the whirlwind absorption of mat deduster (14) sucks ink powder and nonmetal plastics particle in the deduster, does next step separation and dedusting;
The magnetic pulley (12) of concentration equipment (8) is connected with decelerator by driving device motor.
CN2010202060521U 2010-05-26 2010-05-26 A toner cartridge crushing and magnetic separation device Expired - Fee Related CN201676872U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102279552A (en) * 2011-08-02 2011-12-14 上海交通大学 Method and device for recovering waste and old selenium drums
CN102631986A (en) * 2012-04-25 2012-08-15 隋鑫 Air-suction type permanent magnet ore concentrating machine
CN104741149A (en) * 2014-11-19 2015-07-01 上海大学 Method for preparing magnetic photocatalyst by use of waste toner
CN105070621A (en) * 2015-07-21 2015-11-18 上海第二工业大学 Abandoned mercury-containing lamp resource recycling system and process
CN105921243A (en) * 2015-12-19 2016-09-07 北海创思电子科技产业有限公司 Resource recycling method for waste toner cartridge and residual carbon powder in toner cartridge
CN106541514A (en) * 2016-11-22 2017-03-29 东莞阿莫斯特环保科技有限公司 Device and method for separating impurities in mixed plastics
CN108176492A (en) * 2018-01-11 2018-06-19 福建志坤能源科技开发有限公司 Integrated device for crushing waste circuit board substrate
CN108212370A (en) * 2018-02-26 2018-06-29 苏州伟翔电子废弃物处理技术有限公司 Toner cartridge cracking and sorting assembly line
CN108579897A (en) * 2018-01-11 2018-09-28 福建志坤能源科技开发有限公司 Crushing device for waste circuit board substrate
CN111589546A (en) * 2020-06-05 2020-08-28 北京和升达信息安全技术有限公司 Selenium drum crushing and separating equipment

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102279552A (en) * 2011-08-02 2011-12-14 上海交通大学 Method and device for recovering waste and old selenium drums
CN102631986A (en) * 2012-04-25 2012-08-15 隋鑫 Air-suction type permanent magnet ore concentrating machine
CN104741149B (en) * 2014-11-19 2017-04-12 上海大学 Method for preparing magnetic photocatalyst by use of waste toner
CN104741149A (en) * 2014-11-19 2015-07-01 上海大学 Method for preparing magnetic photocatalyst by use of waste toner
CN105070621A (en) * 2015-07-21 2015-11-18 上海第二工业大学 Abandoned mercury-containing lamp resource recycling system and process
CN105921243A (en) * 2015-12-19 2016-09-07 北海创思电子科技产业有限公司 Resource recycling method for waste toner cartridge and residual carbon powder in toner cartridge
CN106541514A (en) * 2016-11-22 2017-03-29 东莞阿莫斯特环保科技有限公司 Device and method for separating impurities in mixed plastics
CN108176492A (en) * 2018-01-11 2018-06-19 福建志坤能源科技开发有限公司 Integrated device for crushing waste circuit board substrate
CN108579897A (en) * 2018-01-11 2018-09-28 福建志坤能源科技开发有限公司 Crushing device for waste circuit board substrate
CN108176492B (en) * 2018-01-11 2023-11-10 江苏润联再生资源科技有限公司 Integrated device for crushing waste circuit board substrate
CN108579897B (en) * 2018-01-11 2023-11-10 江苏润联再生资源科技有限公司 Breaker for abandoned circuit board base plate
CN108212370A (en) * 2018-02-26 2018-06-29 苏州伟翔电子废弃物处理技术有限公司 Toner cartridge cracking and sorting assembly line
CN111589546A (en) * 2020-06-05 2020-08-28 北京和升达信息安全技术有限公司 Selenium drum crushing and separating equipment
CN111589546B (en) * 2020-06-05 2021-06-25 北京和升达信息安全技术有限公司 Selenium drum crushing and separating equipment

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